FPG INLINE 5000C Series User manual

Heated
Open-front Cabinets
Curved and Square Formats

Part No. 27221 Rev. G October 2019 - 2 - 5000 Series Open Front Cabinets
Copyright © October 2019 Future Products Group Limited.
All rights reserved.
No part of this publication may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic,
mechanical, photocopying, recording or otherwise, without the prior
written permission of Future Products Group Ltd.

IN-5H06/08/12-OF - 3 - © Future Products Group
Table of Contents
INTRODUCTION .................................................................................................................6
Welcome........................................................................................................................................................... 6
Future Products Group (FPG).................................................................................................................... 6
Guidance and Help..................................................................................................................................... 6
Warranty ........................................................................................................................................................... 6
Warranty Period.......................................................................................................................................... 6
Liability Exceptions..................................................................................................................................... 7
Specific Exclusions..................................................................................................................................... 7
Assessment................................................................................................................................................ 7
Time Limit................................................................................................................................................... 7
Caution ....................................................................................................................................................... 7
OPERATION .......................................................................................................................8
Cabinet Layout................................................................................................................................................. 8
Self Service Cabinet................................................................................................................................... 8
Lighting....................................................................................................................................................... 8
Controls............................................................................................................................................................ 8
Control Panel.............................................................................................................................................. 8
Preparation....................................................................................................................................................... 9
Shelf Location and Ticketing ...................................................................................................................... 9
Power Supply ............................................................................................................................................. 9
Pre-heat the Cabinet .................................................................................................................................. 9
Load Cabinet.............................................................................................................................................. 9
Close all Doors ........................................................................................................................................... 9
Operating Routines ....................................................................................................................................... 10
Operating Environment ............................................................................................................................ 10
Temperature Monitoring........................................................................................................................... 10
Cleaning ................................................................................................................................................... 10
TROUBLE SHOOTING .....................................................................................................11
Element Failure Alarm Display................................................................................................................. 11
CLEANING........................................................................................................................12
Cautions ......................................................................................................................................................... 12
Power ....................................................................................................................................................... 12
Water........................................................................................................................................................ 12
Exterior ........................................................................................................................................................... 12
Metal Surfaces.......................................................................................................................................... 12
Glass ........................................................................................................................................................ 12
Sliding Doors............................................................................................................................................ 12
Interior............................................................................................................................................................. 13
Doors, Trays and Shelves........................................................................................................................ 13
Side Glass ................................................................................................................................................ 13
Temperature Probe .................................................................................................................................. 13

Part No. 27221 Rev. G October 2019 - 4 - 5000 Series Open Front Cabinets
Cleaning Routines ......................................................................................................................................... 13
Schedules................................................................................................................................................. 13
Inspection ................................................................................................................................................. 13
Correction................................................................................................................................................. 13
INSTALLATION ................................................................................................................14
Regulations .................................................................................................................................................... 14
Compliance with Local Requirements...................................................................................................... 14
Setting Up....................................................................................................................................................... 14
Unpacking................................................................................................................................................. 14
Site Preparation........................................................................................................................................ 14
Cabinet Preparation.................................................................................................................................. 14
Location.......................................................................................................................................................... 14
Operating Environment ............................................................................................................................ 14
Access...................................................................................................................................................... 14
Power Supply................................................................................................................................................. 15
Power Supply Connection........................................................................................................................ 15
Electrical Isolation..................................................................................................................................... 15
Earthing .................................................................................................................................................... 15
Mains Lead ..................................................................................................................................................... 15
Lead Replacement ................................................................................................................................... 15
SERVICING.......................................................................................................................16
Gaskets........................................................................................................................................................... 16
Rubber Gaskets........................................................................................................................................ 16
Control Gear................................................................................................................................................... 16
Caution ..................................................................................................................................................... 16
Access to Control Gear ............................................................................................................................ 16
Control Gear............................................................................................................................................. 16
Heating Controls....................................................................................................................................... 16
Lighting........................................................................................................................................................... 17
Test Lighting Components ....................................................................................................................... 17
Remove Shelf........................................................................................................................................... 17
Access to LED Strips................................................................................................................................ 17
LED Strip Replacement............................................................................................................................ 17
Element Failure.............................................................................................................................................. 18
Alarm Indication........................................................................................................................................ 18
Correction................................................................................................................................................. 18
Servicing................................................................................................................................................... 18
Element Replacement ................................................................................................................................... 18
Remove Cover Plates .............................................................................................................................. 18
Remove Grille........................................................................................................................................... 19
Replace Element...................................................................................................................................... 19
Check Operation....................................................................................................................................... 19
Dixell Controller............................................................................................................................................. 20
Temperature Regulator XR20CX ............................................................................................................. 20
XR20CX Connections .............................................................................................................................. 20

IN-5H06/08/12-OF - 5 - © Future Products Group
SPECIFICATIONS.............................................................................................................21
Mechanical ..................................................................................................................................................... 21
Electrical......................................................................................................................................................... 21
Temperature Controller Settings ................................................................................................................. 22
Dixell XR20CX Settings............................................................................................................................ 22
Cycle Timer Settings ..................................................................................................................................... 22
GIC Cycle Timer....................................................................................................................................... 22
Current Monitor Settings .............................................................................................................................. 22
ABB CM-SRS.M2S................................................................................................................................... 22
Compliance .................................................................................................................................................... 23
Standards ................................................................................................................................................. 23
Performance Aspects............................................................................................................................... 23
Improvements ................................................................................................................................................ 23
Ongoing Development.............................................................................................................................. 23
ELECTRICAL CIRCUIT DIAGRAMS................................................................................24
Model: IN-5H06-OF.................................................................................................................................. 24
Model: IN-5H08-OF.................................................................................................................................. 24
Model: IN-5H12-OF.................................................................................................................................. 25
SPARE PARTS .................................................................................................................26
Cabinet Serial Number............................................................................................................................. 26
MECHANICAL DRAWINGS..............................................................................................27
IN-5H06 / 5H08 / 5H12-OF-CU................................................................................................................ 27
IN-5H06 / 5H08 / 5H12-OF-SQ................................................................................................................ 28

Part No. 27221 Rev. G October 2019 - 6 - 5000 Series Open Front Cabinets
INTRODUCTION
Welcome
HEATED CABINETS - INTRODUCTION
Future
Products
Group (FPG)
Welcome to the world of FPG! Our products are designed and engineered to
give you the optimal performance that you deserve with innovative visual
merchandising appeal.
We are confident that you will be delighted with your state of the art inline food
service cabinet, and that it will become a valued appliance in your store.
Guidance and
Help
Any new appliance can seem very complex and confusing at first glance. To
ensure you receive the utmost benefit from your new inline cabinet, there are
two things you can do.
•Before operating the cabinet, please read the instruction book carefully and
follow its recommendations. The time taken will be well spent. These
instructions both general and technical tell you how to operate and look after
your inline food service cabinet so that you can receive the full benefits that
this cabinet has to offer.
•These instructions cannot, however, cover all eventualities. If you are
unsure of any aspect of the installation, instructions or performance of your
cabinet, contact your dealer promptly or contact us via email to
[email protected]m.
Warranty
HEATED CABINETS - INTRODUCTION
Warranty
Period
Future Products Group Limited warrants, to the original purchaser of an FPG
manufactured food service cabinet, that for ONE YEAR (12 months) from the
date of purchase, any defect in workmanship or material resulting in the product
malfunctioning, while under correct use, will be rectified.
Liability under this warranty is limited to replacing or repairing a part, without
charge.
Continued on next page

IN-5H06/08/12-OF - 7 - © Future Products Group
Warranty cont.
HEATED CABINETS -INTRODUCTION
Liability
Exceptions
Liability under this warranty does not include:
•Any loss, or damage or expenses directly or indirectly arising from use or
inability to use the product or from any other cause.
•Any part of the cabinet which has been subject to misuse, neglect,
alteration, incorrect installation, accident, or damage caused by
transportation, use of abrasive or caustic chemicals, flooding, fire or acts of
God.
•Any damage or malfunction resulting from the use of non-FPG supplied
spare parts.
Specific
Exclusions
The following are specifically excluded from warranty:
•Breakage of glass or plastic components or the replacement of LED lighting
assemblies or gaskets.
•Failure to re-assemble the cabinet correctly after cleaning.
•Fair wear and tear.
Assessment
The liability under this warranty is dependent on an assessment by FPG, to
determine the defect in workmanship or materials.
Time Limit
FPG does not guarantee that any service to be performed under this warranty
will be carried out within any particular time limit.
Caution
No warranty claim will be accepted unless authorised by FPG prior to
commencement of service.

Part No. 27221 Rev. G October 2019 - 8 - 5000 Series Open Front Cabinets
OPERATION
Cabinet Layout
HEATED CABINETS - OPERATION
Self Service
Cabinet
This open front cabinet is designed for the display of
hot food items.
Sliding glass doors are fitted to the rear of the cabinet,
for easy loading.
The cabinet is fitted with three shelves, and items may
also be placed on the base tray.
Radiant heating elements are incorporated into the
shelves, to achieve uniform product temperatures.
The cabinet is designed for in counter mounting.
Two sizes of legs are available, 150 mm (standard)
and 100 mm.
Lighting
The cabinet is fitted with LED lighting.
Lighting strips are fitted below each shelf to illuminate
displayed product.
Controls
HEATED CABINETS - OPERATION
Control Panel
The control panel is mounted on the
back of the cabinet, and houses:
•The main power switch
•A temperature controller
The main switch controls both heating
and lighting.
The temperature controller indicates the operating temperature of the cabinet.

IN-5H06/08/12-OF - 9 - © Future Products Group
Preparation
HEATED CABINETS - OPERATION
Shelf Location
and Ticketing
The shelf positions are fixed, because of the cables
required for heating and lighting.
The heat output of the radiant elements is factory set
for even temperature distribution with the shelves in
these positions.
The front and rear edges of the shelves are profiled
to carry ticketing/labels.
Power Supply
Ensure that power is connected to the cabinet.
Turn on the main power switch, as shown above.
Pre-heat the
Cabinet
Pre-heat the cabinet for 30 minutes, before loading with product.
Load Cabinet
Load cabinet with pre-heated product.
The cabinet is designed to maintain the temperature of pre-heated product. It is
not an oven, and consequently, if cold product is introduced, there could be a
considerable delay before the operating temperature is again reached.
Close all Doors
It is important to keep the rear doors closed. If doors are not fully closed, an
even temperature will not be maintained within the cabinet.

Part No. 27221 Rev. G October 2019 - 10 - 5000 Series Open Front Cabinets
Operating Routines
HEATED CABINETS - OPERATION
Operating
Environment
The cabinet is designed to maintain products at a temperature above 65C.
The heating system is designed to maintain this temperature, providing the rear
doors are kept closed and cabinet is not located in a draughty location.
Do not place electric fans close to the open front of the cabinet.
Temperature
Monitoring
Since the cabinet uses infra-red radiation (IR), to maintain the temperature of
displayed product, the air temperature will not be as high as the product
temperature.
IR is absorbed by the products, but does not heat the air through which it
passes.
Accurate product temperature measurements can only be made by using a
“probe” type thermometer, as shown below.
Periodic checks should be made, by inserting the probe into the body of a
sample product. In the case of cooked chickens, insert the probe into the flesh,
rather than the hollow center of an unseasoned sample.
Do not use an IR temperature gun, since ambiguous readings will be
caused by random direct radiation from the elements and shelves etc.
Cleaning
It is recommended that cabinets be cleaned at the end of the working day, since
they need to be shut down for this.
Allow the cabinet to cool before starting to clean it.
Once cleaning is finished, switch the cabinet on again and allow it to reach the
working temperature before introducing the pre-heated products.

IN-5H06/08/12-OF - 11 - © Future Products Group
TROUBLE SHOOTING
Element Failure
Alarm Display
In the event of one or more infrared elements failing, the Dixell controller will display the
alarm “EA” along with an audible alarm sound.
Turn the cabinet off and remove all food from the cabinet. Call for service.
FAULT
POSSIBLE CAUSE
REMEDY
Doors are not sliding smoothly
Door not in track
Install door correctly in track
Debris in track
Clean door tracks (see cleaning)
Door glider damaged/missing
Have glider replaced
Lack of lubricant
Apply food grade lubricant to
door track
Cabinet does not operate/start
The mains isolating switch on
the wall, circuit breaker or
fuses are off at the power
board
Turn isolating switch circuit
breaker or fuses on
The power switch on the
cabinet is OFF
Turn the power switch ON
The power switch on the unit is
faulty
Have the switch replaced
Cabinet does not reach
temperature
One or more doors is open
Close doors and re-test
temperature after thirty
minutes
The Controller is faulty
Have controller replaced
The asymmetric timer
Have the timer replaced
A shelf or probe is unplugged
Check all plugs are inserted
An element fuse has blown
Check and replace fuse
An element is blown
Have the element replaced
Cabinet lights not working
An LED strip has failed
Replace LED assembly
An LED power supply failed
Replace power supply
An LED driver has failed
Replace LED driver
Internal breaker tripped/failed
Have wiring checked and
reset or replace breaker
Aluminium parts corroded
Caustic detergent damage
Order replacement parts
Service
Personnel Only
The table entries in italics indicate actions to be taken only by qualified
Service Personnel.

Part No. 27221 Rev. G October 2019 - 12 - 5000 Series Open Front Cabinets
CLEANING
Cautions
HEATED CABINETS - CLEANING
Power
ALWAYS TURN THE POWER SUPPLY OFF BEFORE CLEANING.
Water
THIS UNIT IS NOT WATERPROOF. DO NOT USE A WATER JET SPRAY TO
CLEAN THE INTERIOR OR EXTERIOR OF THIS CABINET.
Exterior
HEATED CABINETS - CLEANING
Metal Surfaces
Stainless steel or aluminium surfaces should be cleaned with hot soapy water.
DO NOT clean surfaces with abrasive pads or cleaners, as stainless steel and
aluminium surfaces will be damaged.
Glass
All glass should be cleaned using a good quality glass cleaner and a clean
cloth.
DO NOT use abrasive pads or cleaners, because they will damage the surface
of the glass.
Sliding Doors
Sliding glass doors are located by plastic guides at the
top and bottom.
The doors can be removed for cleaning by sliding the
door to central position, placing hands either side of the
door, lifting it up and then swinging it out at the bottom.
When replacing doors, make sure that they are located
in the correct slots, top and bottom. The left door should
be in the inner slots, and the right door in the outer slots.
Sliding door tracks should be vacuumed out regularly to
keep doors sliding freely.
Continued on next page

IN-5H06/08/12-OF - 13 - © Future Products Group
Interior
HEATED CABINETS - CLEANING
Doors, Trays
and Shelves
Remove the rear doors for cleaning.
The base tray and shelves can be cleaned in place for
regular cleaning, but can be removed from the cabinet for
more thorough cleaning.
Unplug the heating and lighting
connectors, from the rear of
the shelf, lift the shelf upwards
and pull it forward to
disengage from the pillars.
Stainless steel trays and
shelves should be cleaned with
hot soapy water. Use a damp cloth or sponge to
avoid excess water entering the light fittings etc.
Do not use abrasive pads or cleaners as these may
damage surfaces.
Warning: Dishwasher detergents will damage any
anodised aluminium parts.
Side Glass
The inside of the side glass can be cleaned with the shelves in place, but more
thorough cleaning should be done when the shelves are removed.
Temperature
Probe
The silicone encapsulated temperature probe is
waterproof and can be wiped clean with a damp cloth.
It can be removed after unplugging it and releasing
two retaining screws.
Take care, because the screws also retain the grille.
Cleaning Routines
HEATED CABINETS - CLEANING
Schedules
To maintain optimum performance, cleaning must be regular and thorough.
It is recommended that a schedule of cleaning operations be established.
Inspection
As part of the cleaning routine, the controls, mechanical parts and electrical
wiring should be inspected for damage, deterioration or need of adjustment.
Correction
If any small faults are found, have them attended to promptly by a competent
serviceman. Don’t wait until they cause a complete breakdown.

Part No. 27221 Rev. G October 2019 - 14 - 5000 Series Open Front Cabinets
INSTALLATION
Regulations
HEATED CABINETS - INSTALLATION
Compliance
with Local
Requirements
It is very important that your inline food cabinet is installed correctly and that the
operation is correct before use. Installation must comply with local electrical,
health & safety and hygiene requirements.
Setting Up
HEATED CABINETS - INSTALLATION
Unpacking
Unpack and check unit for damage and report any damage to the carrier and
supplier. Report any deficiencies to your supplier.
Site
Preparation
Ensure the cabinet location and any bench cut outs are made to the precise
measurements shown in the Mechanical Drawings. Position the cabinet in its
allocated working position.
Rotate the feet to adjust the cabinet height, and use a spirit level to ensure the
cabinet is level from side to side and front to back. (If this is not carried out, an
uneven temperature distribution could also occur).
Cabinet
Preparation
Remove all tapes, ties and packers, used to prevent movement during transit.
Check that all plastic film protection has been removed from surfaces, otherwise
it will melt when the cabinet heats up.
Location
HEATED CABINETS - INSTALLATION
Operating
Environment
The cabinet is designed to maintain food at a temperature above 65C.
The heating system is designed to maintain this temperature, providing the rear
doors are kept closed and cabinet is not located in a draughty location.
Do not place electric fans close to the open front of the cabinet.
Access
The cabinet should also be positioned so the control panel and rear doors are
easily reached for loading and unloading.

IN-5H06/08/12-OF - 15 - © Future Products Group
Power Supply
HEATED CABINETS - INSTALLATION
Power Supply
Connection
The cabinet is supplied with a three-core
mains lead, with phase, neutral and earth
conductors, fitted with a three-pin plug.
The mains lead is terminated on a connection
block, mounted on the base chassis.
Before connecting to the power supply, check
that the local supply is correct to that shown
on the rating label on the rear of the cabinet.
Electrical
Isolation
An accessible means of isolation must be provided in the electrical supply to the
cabinet.
Earthing
THIS APPLIANCE MUST BE EARTHED/GROUNDED
The cabinet should be earthed via the earth lead in the
mains cable.
In addition, an equipotential earth bonding terminal is
provided, to allow the cabinet to be bonded to a building
surge earth or adjacent equipment.
Mains Lead
HEATED CABINETS - INSTALLATION
Lead
Replacement
If damaged, the mains lead must ONLY be replaced by a qualified service
person.

Part No. 27221 Rev. G October 2019 - 16 - 5000 Series Open Front Cabinets
SERVICING
Gaskets
HEATED CABINETS - SERVICING
Rubber
Gaskets
The rubber gaskets on the sliding doors slide into T section slots, in the door
frames, and can be replaced if damaged.
Control Gear
HEATED CABINETS - SERVICING
Caution
DO NOT service lights without isolating the cabinet at the main switch or
unplugging it from the wall.
Access to
Control Gear
Remove the screws to release
the back panel of the cabinet.
The control gear chassis can
now be accessed.
The exact location is slightly
different on the two cabinet
sizes.
Control Gear
Low power electrical components
are protected by a miniature circuit
breaker, MCB, mounted on the
control gear chassis.
The heating elements are
individually fused with replaceable
5A links.
The LED power supply and
drivers, an undercurrent relay and
a digital cycle timer unit are also
mounted on the chassis.
Heating
Controls
The cabinet heating is controlled by the Dixell
temperature controller, in conjunction with a silicone
encapsulated temperature probe.
Power to the various radiant elements is
proportioned to achieve an even temperature
distribution within the cabinet. The current is
monitored to detect failed elements.

IN-5H06/08/12-OF - 17 - © Future Products Group
Lighting
HEATED CABINETS - SERVICING
Test Lighting
Components
Before replacing an LED strip, check that the power supply and drivers are
working.
If there is no dc voltage at the output, the power supply or driver board should
be replaced.
If there is a dc output, the LED strip must be replaced.
Remove Shelf
Unplug the lighting and heating cables, and lift out the shelf module.
See Cleaning.
Access to LED
Strips
Remove two screws to
release the LED assembly.
The LED strips are protected
with plastic covers. Remove
the plastic cover to access
the LED strip.
The top light assembly is
similar to the shelf lights, but
the correct replacement unit
must be used.
LED Strip
Replacement
Individual LED modules
cannot be replaced. A
complete light assembly must
be used.
Connection is made with a
latching plug and socket.
Release the latch by pushing
a small flat blade screwdriver
into the upper orifice.
Fit a replacement module,
pushing the connector until it
clicks in place.

Part No. 27221 Rev. G October 2019 - 18 - 5000 Series Open Front Cabinets
Element Failure
HEATED CABINETS - SERVICING
Alarm
Indication
In the event of one or more infrared elements failing, or an element shelf plug
becoming dislodged or un-plugged, the Under Current Relay will close the
digital input to the Dixell controller. After one minute the Dixell controller will
display the alarm “EA” along with an audible alarm sound.
The cabinet will continue to operate while alarming. Once the fault is rectified
the alarm is cancelled by turning the cabinet power off.
Correction
First check and ensure that all the element shelf plugs are plugged in correctly.
If a plug is found to be dislodged or un-plugged, insert the plug correctly and
then turn the cabinet power off and back on again. The alarm will be cancelled
and the cabinet should operate normally. If the alarm returns call for service.
Servicing
Locate and replace the faulty element or elements. Turn the cabinet power back
on and check the operation of all elements. The front elements are turned on
with the first cycle time and the rear elements are turned on with the second
cycle time.
Element Replacement
HEATED CABINETS - SERVICING
Remove Cover
Plates
Remove the four screws that secure the cover plates on each side of the shelf.
Continued on next page

IN-5H06/08/12-OF - 19 - © Future Products Group
Element Replacement cont.
HEATED CABINETS - SERVICING
Remove Grille
Slide out the grille from above the faulty element and remove the mounting
brackets.
Replace
Element
Disconnect the element tail
cables from the ceramic
terminal blocks at each side.
Fit a new element between the
mounting brackets.
Position the brackets to allow
for about 2mm expansion of
the element.
Connect the tail cables to the
ceramic terminal blocks.
Check
Operation
Re-assemble the shelf and install it in the cabinet.
Turn the cabinet power back on and check that the fault is cleared.
When operating correctly, the front elements are turned on with the first cycle
time and the rear elements are turned on with the second cycle time.

Part No. 27221 Rev. G October 2019 - 20 - 5000 Series Open Front Cabinets
Dixell Controller
HEATED CABINETS - SERVICING
Temperature
Regulator
XR20CX
Model XR20CX is a microprocessor based
controller.
In this application it is configured as a
heating controller, and unwanted functions
are disabled.
XR20CX Key
Functions
KEY
FUNCTION
To display target set point; in programming mode it selects
a parameter or confirm an operation
(UP): To see the max. stored temperature; in
programming mode it browses the parameter codes or
increases the displayed value
(DOWN): To see the min stored temperature; in
programming mode it browses the parameter codes or
decreases the displayed value
To switch the instrument off, if onF = oFF. Not enabled
XR20CX
Display the Set-
point
To show the set-point value, press and immediately release the SET key.
Press and immediately release the SET key or wait for 5 seconds to display the
probe temperature again.
XR20CX
Change the
Set-point
To change the set-point value, press the SET key for more than 2 seconds;
The value of the set-point will be displayed and the °C or °F LED starts blinking;
To change the set value push the or arrows within 10s.
To memorise the new set-point value push the SET key again or wait 10s.
XR20CX
Connections