FPG INLINE 5000C Series User manual

Heated
Open-front Cabinets
Curved and Square Formats

Part No. 27221 Rev. G October 2019 - 2 - 5000 Series Open Front Cabinets
Copyright © October 2019 Future Products Group Limited.
All rights reserved.
No part of this publication may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic,
mechanical, photocopying, recording or otherwise, without the prior
written permission of Future Products Group Ltd.

IN-5H06/08/12-OF - 3 - © Future Products Group
Table of Contents
INTRODUCTION .................................................................................................................6
Welcome........................................................................................................................................................... 6
Future Products Group (FPG).................................................................................................................... 6
Guidance and Help..................................................................................................................................... 6
Warranty ........................................................................................................................................................... 6
Warranty Period.......................................................................................................................................... 6
Liability Exceptions..................................................................................................................................... 7
Specific Exclusions..................................................................................................................................... 7
Assessment................................................................................................................................................ 7
Time Limit................................................................................................................................................... 7
Caution ....................................................................................................................................................... 7
OPERATION .......................................................................................................................8
Cabinet Layout................................................................................................................................................. 8
Self Service Cabinet................................................................................................................................... 8
Lighting....................................................................................................................................................... 8
Controls............................................................................................................................................................ 8
Control Panel.............................................................................................................................................. 8
Preparation....................................................................................................................................................... 9
Shelf Location and Ticketing ...................................................................................................................... 9
Power Supply ............................................................................................................................................. 9
Pre-heat the Cabinet .................................................................................................................................. 9
Load Cabinet.............................................................................................................................................. 9
Close all Doors ........................................................................................................................................... 9
Operating Routines ....................................................................................................................................... 10
Operating Environment ............................................................................................................................ 10
Temperature Monitoring........................................................................................................................... 10
Cleaning ................................................................................................................................................... 10
TROUBLE SHOOTING .....................................................................................................11
Element Failure Alarm Display................................................................................................................. 11
CLEANING........................................................................................................................12
Cautions ......................................................................................................................................................... 12
Power ....................................................................................................................................................... 12
Water........................................................................................................................................................ 12
Exterior ........................................................................................................................................................... 12
Metal Surfaces.......................................................................................................................................... 12
Glass ........................................................................................................................................................ 12
Sliding Doors............................................................................................................................................ 12
Interior............................................................................................................................................................. 13
Doors, Trays and Shelves........................................................................................................................ 13
Side Glass ................................................................................................................................................ 13
Temperature Probe .................................................................................................................................. 13

Part No. 27221 Rev. G October 2019 - 4 - 5000 Series Open Front Cabinets
Cleaning Routines ......................................................................................................................................... 13
Schedules................................................................................................................................................. 13
Inspection ................................................................................................................................................. 13
Correction................................................................................................................................................. 13
INSTALLATION ................................................................................................................14
Regulations .................................................................................................................................................... 14
Compliance with Local Requirements...................................................................................................... 14
Setting Up....................................................................................................................................................... 14
Unpacking................................................................................................................................................. 14
Site Preparation........................................................................................................................................ 14
Cabinet Preparation.................................................................................................................................. 14
Location.......................................................................................................................................................... 14
Operating Environment ............................................................................................................................ 14
Access...................................................................................................................................................... 14
Power Supply................................................................................................................................................. 15
Power Supply Connection........................................................................................................................ 15
Electrical Isolation..................................................................................................................................... 15
Earthing .................................................................................................................................................... 15
Mains Lead ..................................................................................................................................................... 15
Lead Replacement ................................................................................................................................... 15
SERVICING.......................................................................................................................16
Gaskets........................................................................................................................................................... 16
Rubber Gaskets........................................................................................................................................ 16
Control Gear................................................................................................................................................... 16
Caution ..................................................................................................................................................... 16
Access to Control Gear ............................................................................................................................ 16
Control Gear............................................................................................................................................. 16
Heating Controls....................................................................................................................................... 16
Lighting........................................................................................................................................................... 17
Test Lighting Components ....................................................................................................................... 17
Remove Shelf........................................................................................................................................... 17
Access to LED Strips................................................................................................................................ 17
LED Strip Replacement............................................................................................................................ 17
Element Failure.............................................................................................................................................. 18
Alarm Indication........................................................................................................................................ 18
Correction................................................................................................................................................. 18
Servicing................................................................................................................................................... 18
Element Replacement ................................................................................................................................... 18
Remove Cover Plates .............................................................................................................................. 18
Remove Grille........................................................................................................................................... 19
Replace Element...................................................................................................................................... 19
Check Operation....................................................................................................................................... 19
Dixell Controller............................................................................................................................................. 20
Temperature Regulator XR20CX ............................................................................................................. 20
XR20CX Connections .............................................................................................................................. 20

IN-5H06/08/12-OF - 5 - © Future Products Group
SPECIFICATIONS.............................................................................................................21
Mechanical ..................................................................................................................................................... 21
Electrical......................................................................................................................................................... 21
Temperature Controller Settings ................................................................................................................. 22
Dixell XR20CX Settings............................................................................................................................ 22
Cycle Timer Settings ..................................................................................................................................... 22
GIC Cycle Timer....................................................................................................................................... 22
Current Monitor Settings .............................................................................................................................. 22
ABB CM-SRS.M2S................................................................................................................................... 22
Compliance .................................................................................................................................................... 23
Standards ................................................................................................................................................. 23
Performance Aspects............................................................................................................................... 23
Improvements ................................................................................................................................................ 23
Ongoing Development.............................................................................................................................. 23
ELECTRICAL CIRCUIT DIAGRAMS................................................................................24
Model: IN-5H06-OF.................................................................................................................................. 24
Model: IN-5H08-OF.................................................................................................................................. 24
Model: IN-5H12-OF.................................................................................................................................. 25
SPARE PARTS .................................................................................................................26
Cabinet Serial Number............................................................................................................................. 26
MECHANICAL DRAWINGS..............................................................................................27
IN-5H06 / 5H08 / 5H12-OF-CU................................................................................................................ 27
IN-5H06 / 5H08 / 5H12-OF-SQ................................................................................................................ 28

Part No. 27221 Rev. G October 2019 - 6 - 5000 Series Open Front Cabinets
INTRODUCTION
Welcome
HEATED CABINETS - INTRODUCTION
Future
Products
Group (FPG)
Welcome to the world of FPG! Our products are designed and engineered to
give you the optimal performance that you deserve with innovative visual
merchandising appeal.
We are confident that you will be delighted with your state of the art inline food
service cabinet, and that it will become a valued appliance in your store.
Guidance and
Help
Any new appliance can seem very complex and confusing at first glance. To
ensure you receive the utmost benefit from your new inline cabinet, there are
two things you can do.
•Before operating the cabinet, please read the instruction book carefully and
follow its recommendations. The time taken will be well spent. These
instructions both general and technical tell you how to operate and look after
your inline food service cabinet so that you can receive the full benefits that
this cabinet has to offer.
•These instructions cannot, however, cover all eventualities. If you are
unsure of any aspect of the installation, instructions or performance of your
cabinet, contact your dealer promptly or contact us via email to
[email protected]m.
Warranty
HEATED CABINETS - INTRODUCTION
Warranty
Period
Future Products Group Limited warrants, to the original purchaser of an FPG
manufactured food service cabinet, that for ONE YEAR (12 months) from the
date of purchase, any defect in workmanship or material resulting in the product
malfunctioning, while under correct use, will be rectified.
Liability under this warranty is limited to replacing or repairing a part, without
charge.
Continued on next page

IN-5H06/08/12-OF - 7 - © Future Products Group
Warranty cont.
HEATED CABINETS -INTRODUCTION
Liability
Exceptions
Liability under this warranty does not include:
•Any loss, or damage or expenses directly or indirectly arising from use or
inability to use the product or from any other cause.
•Any part of the cabinet which has been subject to misuse, neglect,
alteration, incorrect installation, accident, or damage caused by
transportation, use of abrasive or caustic chemicals, flooding, fire or acts of
God.
•Any damage or malfunction resulting from the use of non-FPG supplied
spare parts.
Specific
Exclusions
The following are specifically excluded from warranty:
•Breakage of glass or plastic components or the replacement of LED lighting
assemblies or gaskets.
•Failure to re-assemble the cabinet correctly after cleaning.
•Fair wear and tear.
Assessment
The liability under this warranty is dependent on an assessment by FPG, to
determine the defect in workmanship or materials.
Time Limit
FPG does not guarantee that any service to be performed under this warranty
will be carried out within any particular time limit.
Caution
No warranty claim will be accepted unless authorised by FPG prior to
commencement of service.

Part No. 27221 Rev. G October 2019 - 8 - 5000 Series Open Front Cabinets
OPERATION
Cabinet Layout
HEATED CABINETS - OPERATION
Self Service
Cabinet
This open front cabinet is designed for the display of
hot food items.
Sliding glass doors are fitted to the rear of the cabinet,
for easy loading.
The cabinet is fitted with three shelves, and items may
also be placed on the base tray.
Radiant heating elements are incorporated into the
shelves, to achieve uniform product temperatures.
The cabinet is designed for in counter mounting.
Two sizes of legs are available, 150 mm (standard)
and 100 mm.
Lighting
The cabinet is fitted with LED lighting.
Lighting strips are fitted below each shelf to illuminate
displayed product.
Controls
HEATED CABINETS - OPERATION
Control Panel
The control panel is mounted on the
back of the cabinet, and houses:
•The main power switch
•A temperature controller
The main switch controls both heating
and lighting.
The temperature controller indicates the operating temperature of the cabinet.

IN-5H06/08/12-OF - 9 - © Future Products Group
Preparation
HEATED CABINETS - OPERATION
Shelf Location
and Ticketing
The shelf positions are fixed, because of the cables
required for heating and lighting.
The heat output of the radiant elements is factory set
for even temperature distribution with the shelves in
these positions.
The front and rear edges of the shelves are profiled
to carry ticketing/labels.
Power Supply
Ensure that power is connected to the cabinet.
Turn on the main power switch, as shown above.
Pre-heat the
Cabinet
Pre-heat the cabinet for 30 minutes, before loading with product.
Load Cabinet
Load cabinet with pre-heated product.
The cabinet is designed to maintain the temperature of pre-heated product. It is
not an oven, and consequently, if cold product is introduced, there could be a
considerable delay before the operating temperature is again reached.
Close all Doors
It is important to keep the rear doors closed. If doors are not fully closed, an
even temperature will not be maintained within the cabinet.

Part No. 27221 Rev. G October 2019 - 10 - 5000 Series Open Front Cabinets
Operating Routines
HEATED CABINETS - OPERATION
Operating
Environment
The cabinet is designed to maintain products at a temperature above 65C.
The heating system is designed to maintain this temperature, providing the rear
doors are kept closed and cabinet is not located in a draughty location.
Do not place electric fans close to the open front of the cabinet.
Temperature
Monitoring
Since the cabinet uses infra-red radiation (IR), to maintain the temperature of
displayed product, the air temperature will not be as high as the product
temperature.
IR is absorbed by the products, but does not heat the air through which it
passes.
Accurate product temperature measurements can only be made by using a
“probe” type thermometer, as shown below.
Periodic checks should be made, by inserting the probe into the body of a
sample product. In the case of cooked chickens, insert the probe into the flesh,
rather than the hollow center of an unseasoned sample.
Do not use an IR temperature gun, since ambiguous readings will be
caused by random direct radiation from the elements and shelves etc.
Cleaning
It is recommended that cabinets be cleaned at the end of the working day, since
they need to be shut down for this.
Allow the cabinet to cool before starting to clean it.
Once cleaning is finished, switch the cabinet on again and allow it to reach the
working temperature before introducing the pre-heated products.