Franklin electric Turfboss User manual

OWNER'S MANUAL

Self Priming Sprinkler Pump

BEFORE YOU START

BEFORE INSTALLING PUMP, BE SURE TO READ

THIS OWNER’S MANUAL CAREFULLY.

REFER TO PRODUCT DATA PLATE(S) FOR

ADDITIONAL OPERATING INSTRUCTIONS AND

SPECIFICATIONS.

• Keep work area clean, well-lit and uncluttered.

• Keep safety labels clean and in good condition.

• Replace missing or damaged safety labels.

• Wear safety glasses while installing or performing

maintenance on pump.

• Adhere to the guidelines of the National Electric Code

(NEC) or Canadian Electric Code (CEC), and any other

state and local codes for ALL electrical installations.

Check with the appropriate agencies or contact a

licensed electrician.

Most water system problems result from improper

installation. It is suggested that you read this

manual carefully before installing your pump. The

“TROUBLESHOOTING SECTION” will assist you in

locating and eliminating the cause of any trouble you

may encounter after installation. Check and make

available all the tools you will need to install your pump.

Required tools may include wrenches, pipe sealant,

pipe  ttings and nipples, screwdriver, etc.

READ AND FOLLOW SAFETY INSTRUCTIONS

This is the safety alert symbol. When you see this

symbol on your pump or in this manual, look for

one of the following signal words and be alert to the

potential for personal injury:

DANGER

warns about hazards that will cause

serious personal injury, death or major property damage

if ignored.

WARNING

warns about hazards that can cause

serious personal injury, death or major property damage

if ignored.

CAUTION

warns about hazards that will or can

cause minor personal injury or major property damage if

ignored.

NOTICE indicates special instructions, which are

important but not related to hazards.

Carefully read and follow all safety instructions in

this manual and on pump.

HAZARDOUS PRESSURE: Do not run

pump against closed discharge. Release all system

pressure before working on any component.

Do not run pump dry. Fill pump with

water before starting or pump will be damaged.

The motor on this pump is guaranteed by the

manufacturer and in event of failure it must be returned

to an authorized service station for repairs. Motor

warranty is void if repairs aren’t made by an authorized

repair station.

Hazardous voltage.

Can shock, burn, or

cause death.

Ground pump before

connecting to power

supply. Disconnect

power before working

on pump, motor

or tank.

WARNING

Hazardous voltage.

Can shock, burn, or

cause death.

Ground pump before

connecting to power

supply. Disconnect

power before working

on pump, motor

or tank.

WARNING

CAUTION

HAZARDOUS PRESSURE

WARNING

Be sure to have available proper and adequate wiring

material to complete the installation correctly.

ELECTRICAL SAFETY

CAUTION

Make sure all ELECTRICAL POWER IS

OFF before connecting any electrical wires.

WARNING

Capacitor voltage may be hazardous.

To discharge motor capacitor, hold insulated handle

screwdriver BY THE HANDLE and short capacitor

terminals together. Do not touch metal screwdriver

blade or capacitor terminals or electrical shock could

occur. If in doubt, consult a quali ed electrician.

Wire motor for correct

voltage. See “Electrical

Installation” section of this

manual and motor nameplate.

Ground motor

before connecting to

power supply.

Meet National Electrical

Code (NEC) or Canadian

Electrical Code(CEC) and

local codes for all wiring.

Follow all pump wiring

instructions provided in

this manual.

CAUTION

DO NOT touch an operating motor. The

surface of the motor may be HOT. Allow the motor to

cool for thirty (30) minutes before handling.

GENERAL SAFETY

• Do not allow pump or any system component to

freeze. To do so will void the warranty.

• This pump has been evaluated for pumping

water only. Pumping liquids other than water may

void warranty.

• Periodically inspect pump and system components.

Hazardous voltage.

Can shock, burn, or

cause death.

Ground pump before

connecting to power

supply. Disconnect

power before working

on pump, motor

or tank.

WARNING

INTRODUCTION

You have purchased one of the most user friendly

pumps available. The Turf Boss pumps are made with

high quality materials which are designed to provide

you with years of reliable service. Lawn sprinklers are

designed to maximize output  ow, while still maintaining

the ability to draw water from a source up to 25 feet

below the pump. All mechanical parts, motor, impeller,

electrical controls, etc., are above ground within easy

reach. If service is ever necessary, simple hand tools will

do the job. This lawn sprinkler pump installs easily and

quickly without the need for special tools or pump rigs.

You can install it yourself provided you follow closely the

instructions contained in this manual.

INSPECT YOUR SHIPMENT

All Turf Boss lawn sprinkler pumps are carefully tested,

inspected, and packaged to insure their arrival in

perfect condition. When the pump is received, examine

it closely to make sure there is no damage or broken

parts that may have occurred in shipping. If damage

is evident, report this immediately to your shipping

carrier and dealer. This shipping carrier assumes full

responsibility for the shipment’s safe arrival. Any claim

for damage to the shipment, either visible or concealed,

must be made through the shipping carrier  rst.

PRE-INSTALLATION CHECK

• Pump must not be more than 25 feet above the

surface of the water.

• Use as few elbows and  ttings as possible to

reduce friction and maximize  ow.

• Be sure pipe,  ttings, and foot valve are clean

and free of debris.

• There should be no air pockets or leaks in the

suction pipe.

• PTFE tape should be used to seal threaded pipe

connections.

INSTALLATION TIPS

• Wrap all threaded male pipe ends and ttings with

PTFE tape. This will ensure a good seal around all

pipe connections.

• PVC Pipe Connections: Use PVC pipe primer on

all glue joints before applying PVC cement. After

applying PVC cement to both surfaces to be

glued, connect pipe and tting, turn pipe one-

quarter turn and hold for 30 seconds. This will

ensure a positive cementing of all joints.

INSTALLATION

LOCATION OF PUMP

Decide on an area for the pump installation that

is suitable based on the enclosure rating of the

electric pump motor. All Turf Boss pumps are UL778

approved and will be marked “ACCEPTABLE FOR

OUTDOOR or INDOOR USE.”

• INDOOR PUMP INSTALLATION OPTION:

Choose a clean, well-ventilated, weatherproof location

that affords protection from freezing, ooding, and

excessive heat. In addition, it should provide access

for servicing and allow convenient draining of the

pump and service pipes. A prepared foundation is not

essential, provided the surface is hard and level. It

can be located in the basement or utility room of your

house, at the well or between the point of use and

the well.

• OUTDOOR PUMP INSTALLATION OPTION:

When installing outside of the house, the pump should

be protected by a pump house with auxiliary heat to

prevent possible freezing.

Choose a clean location best suited for the water

system. A prepared foundation is not essential,

provided the surface is hard and level. It should provide

access for servicing and allow convenient draining of

the pump and service pipes. When installing outside

of the house, the pump and piping system must

be drained completely of water to prevent possible

freezing when weather dictates.

Decide how to seal the well from surface contamination

as required by local authorities. The most common

device for this purpose is the SANITARY WELL SEAL.

If the pipes from the well have to be kept below the

frost line, either bury the wellhead or use a PITLESS

ADAPTER that leaves the wellhead exposed for

servicing while providing sealed openings in the well

casing below the frost line.

Following are three well and water source

applications for the Turf Boss sprinkler pump.

Wells may differ slightly but the application is

essentially the same.

Single Shallow Well (Figure 1)

The single shallow well is typically a drilled well with

a 4" or 6" steel or plastic casing running vertically

into the ground. The surface of the water should not

exceed 25 feet in depth.

Connect the foot valve to the rst length of

suction pipe and lower into well. Add pipe sections

as needed, securing them using one of the sealing

methods previously mentioned. The foot valve should

be AT LEAST ve feet below the surface of the water

to allow for water draw down.

Seal the top of the 4" or 6" well casing with a well

seal to prevent debris from falling into the well.

1-1/2" MINIMUM

RIDGED PVC PIPE

1-1/2" MINIMUM

PVC ADAPTER

1-1/2" MINIMUM

FOOT VALVE

1-1/2" PVC

ELBOW

WELL

SEAL

Figure 3

Figure 1

Multi-shallow Well Points (Figure 2)

The multi-point shallow well conguration consists of

two or more wells as a water supply. The wells should

be at least ve feet apart. The wells may be spaced

as a straight line (two or more wells), a triangle (three

wells), or a square (four wells).

Install a check valve or a ne screen well point

on each well to ensure the pump maintains prime.

The ow arrow on a check valve must point toward

the pump.

Figure 2

Lake Or Pond Installation (Figure 3)

Using a surface water source such as a lake or pond

is similar to using a single shallow well. The suction

pipe is placed in the water source and leads back

to the pump. This application may require a long

horizontal distance between water source and pump.

The suction pipe size should increase by one size

to minimize pressure loss caused by friction from

pipe distance.

Place a foot valve at the end of the suction pipe to

protect the pump from debris.

1-1/2" MINIMUM

RIDGED PVC PIPE

1-1/2" MINIMUM

PVC ADAPTER

1-1/2" MINIMUM

FOOT VALVE

1-1/2" PVC

ELBOW

WELL

SEAL

Figure 3

PLUMBING

Bolt the pump to a level, solid foundation, if possible.

Position the pump with the suction port facing the

water source pipe(s). Avoid 90º angles whenever

possible and minimize turns when connecting pump

to your water source. Install the pump as close to the

water source as possible. This will help reduce friction

and maximize water pressure.

HORIZONTAL OFFSET SUCTION PIPING

When the pump is offset from the well, the horizontal

offset suction piping may have to be increased in

diameter to reduce friction loss. The friction loss in a

system increases:

1.) As the ow rate increases

2.) As the piping size decreases

Consult included Turf Boss performance tables

(Appendix III) and friction loss tables (Appendix IV)

to determine the amount of head lost for a given

application. Pipes from the well to the pump should

slope upward (about 1” of rise for every 30” of run).

DISCHARGE PIPE SIZES FOR INSTALLATION

When the pump is located at a distance from points

of water use, it is necessary to increase the discharge

pipe size in order to reduce friction loss. The friction

loss in a system increases:

1.) As the ow rate increases

2.) As the piping size decreases

Consult included Turf Boss performance tables

(Appendix III) and friction loss tables (Appendix IV)

to determine the amount of head lost for a given

application.

A. Suction Port Connection (Figure 4)

Step 1:

Attach the foot valve or well point to pipe

assembly and lower pipe and foot valve until it is

at least ve feet below the water level. If you are

using a well, temporarily clamp the pipe to the

well casing to prevent the pipe from sliding into

the well. If well is in a 4" or 6" casing, use a well

seal at the surface. Never use a suction pipe size

smaller than the size of the suction port on the

pump.

Step 2:

Connect the necessary elbows, ttings, check

valves, and pipe from the water to the pump

suction port on front of pump. When using PVC,

pre-assemble pipe and ttings to the pump

BEFORE applying PVC cement to ensure proper

cuts and inventory. Use PTFE tape on all male

threads, wrapping clockwise (when facing pipe) 1

to 2 layers thick. Tighten all threaded pipe ttings

until snug. DO NOT OVER TIGHTEN PIPE AND

FITTINGS!! Tighten joints hand tight plus 1/2 turn

with pipe wrench.

1-1/2”

GALVANIZED

PIPE

WELL POINT

CHECK

VALVE

1-1/2” RIDGED

PVC PIPE

1-1/2 RIDGED

PVC PIPE

1-1/2” PVC

ADAPTER

1-1/2” FOOT

VALVE

1-1/2” PVC

ELBOW

WELL

SEAL

WELL POINT

INSTALLATION

1-1/2” DISCHARGE PORT

1-1/2”

GALVANIZED

PIPE

WELL POINT

1-1/2” PVC

ELBOW

MULTIPLE WELL

POINT INSTALLATION

CHECK

VALVE

PUMP

TO SPRINKLER SYSTEM

PRIMING PORT

1-1/2” SUCTION PORT

DRAIN PLUG

1-1/2” PVC

ELBOW

Figure 4

PRIMING PORT

1-1/2" SUCTION PORT

DRAIN PLUG

1-1/2" DISCHARGE PORT

Figure 5

B. Discharge Port Connections (Figure 5)

Step 1:

Thread male adapter or pipe nipple into discharge port

on top of pump. (Use PTFE tape on thread)

Step 2:

Connect pipe between the sprinkler manifold and

the pump discharge. Discharge pipe size should

increase with long pipe runs. Discharge pipe size

may equal discharge port size for distances up to

100'. Increase discharge pipe size by one size for

distances of 100' to 300'. For 300' to 600', increase

pipe size by two sizes. This will reduce pressure

loss caused by friction.

Step 3:

Tighten all threaded pipe connections with pipe wrench

until snug. Do not over tighten.

NOTICE: If you purchased a 3 phase pump/motor

assembly, the motor rotation must be checked after

priming the pump, but before continuous operation.

Check the rotation by “bumping” the power to the

motor and observing the coupling rotation. Reverse the

rotation as instructed on the motor if it does not match

the rotation arrow on the bracket. If you purchased

a pump end and are attaching a three-phase motor,

the rotation must be checked before the pump is

connected to the motor. See “Installing Motor on Pump

Ends” in this manual. A fused disconnect switch or

circuit breaker should be placed at or near the pump.

DUAL VOLTAGE ADJUSTMENT

(Single-phase pump motor assemblies only)

NOTE: To change the motor voltage (Figure 6)

unplug the dual voltage connector on the motor and

reconnect it in the position required to match the

available electrical system. The motor can be set for

115 volts or 230 volts, except for 2 hp models which

are 230 volts only. The voltage setting of the motor

can be determined by looking at the alignment of

the arrow on the plug and the arrow on the motor

terminal board (located under the motor’s end cover).

Any questions as to which voltage setting is required

for proper motor and pump operation in your system

should be directed to an electrical professional. The

factory preset is 230 volts.

230V

115V

230V

115V

115V 230V

Figure 6

Wiring Installation

NOTICE: Check motor terminal cover or nameplate

for wiring instructions. The essential pump motor facts

are as follows:

1.) 3450 RPM

2.) Single Phase

3.) Dual Voltage, 115/230 on 1 and 1-1/2 HP; 230 V

only on 2 HP motors.

4.) 1/2, 3/4, 1, and 1-1/2 Horsepower motors are

wired for 230 volts as a factory standard.

INSTALLATION RECORDS

To keep an accurate record of your installation, be

sure to  ll out the data below:

Date of Installation:

Model:

Depth of Well (ft):

Depth to Water (ft):

Inside diameter of Well:

Suction Pipe Size:

Suction pipe length (ft):

Discharge pipe length (ft):

Motor:

HP:

Volts:

Wire gauge size:

ELECTRICAL INSTALLATION

WARNING

Hazardous

voltage can shock, burn or

cause death.

CAUTION

If you are not

sure of proper electrical

connections, consult a licensed

electrician.

CAUTION

Improper wiring

can result in permanent

damage to the motor. All

electrical wiring should meet

the local electrical code.

NOTICE

READ AND FOLLOW ALL INSTRUCTIONS!

• Pump connection must comply with National

Electric Code (NEC) or Canadian Electric

Code (CEC), and all applicable local codes.

• All dual voltage units come factory preset for

230 volts. (Figure 3)

• Disconnect power at electrical panel before

making any electrical connections.

• Supply voltage must be +/- 10% of motor

nameplate voltage. Low or high voltage can

damage the motor and will void the warranty.

• If possible, connect pump to dedicated branch

circuit with no other appliances on it.

• Do not operate pump unless pump is grounded

WARNING

Step 1:

Remove motor access cover at back of motor.

Step 2:

Feed the grounding wire (green or bare copper)

through the electrical conduit port in the side of the

motor. First connect the ground wire then connect

the power supply wires. Attach the grounding wire

to the motor ground screw (green). Secure wires to

prevent electrical shorts.

Step 3:

Connect the incoming power supply wires to the

motor terminal.

Step 4:

Replace and secure motor cover.

NOTE: Single phase motors rotate counterclockwise

only (when facing suction port) and cannot

be reversed.

MOTOR

NOTICE: A motor operating under normal

conditions maintains its rated performance,

assuming a clean, dry motor with proper ventilation.

A dirty motor, or one “protected” by a burlap or

plastic bag, will overheat.

PRIMING AND START UP

RNING

NEVER run pump dry. Fill pump with

water before starting pump. Operating pump dry may

cause damage to pump and will void warranty.

NEVER run pump against a closed

discharge. This may cause hazardous pressure and

risk of explosion.

Step 1 (Figure 7):

Remove priming port plug from pump.

PRIMING PORT

1-1/2" SUCTION PORT

DRAIN PLUG

1-1/2" DISCHARGE PORT

RNING

WARNING

RNING

WARNING

Step 2:

Open discharge valves and any hoses on

discharge side of pump.

Step 3:

Fill pump with water through the priming port on

top of pump. Allow trapped air to escape for a few

minutes, then add more water until full.

Step 4:

Replace priming port plug and tighten with

wrench, using PTFE tape on pipe threads.

Step 5:

Start the pump. A properly primed pump should

discharge water without air at a consistent

pressure. If the pump does not produce water

after  ve minutes, stop the pump, release all

pressure, remove priming port plug, add more

water, replace plug, and try again. (Make sure that

a foot valve is properly installed on the suction

pipe. See "Suction port connection". Figure 4)

MAINTENANCE

Failure to disconnect

electrical power before attempting

maintenance can cause shock,

burns, or death.

Before disconnecting

pump, be sure fuse box leads are

disconnected or power is turned off.

After reassembling the pump, refer to

priming instructions before running.

HAZARDOUS PRESSURE!

-Do not run pump against

closed discharge.

-Release all pressure on system

before working on any component.

A. Draining (Figure 8)

The pump should be drained if it is in danger of

freezing, if it will be out of service for an extended

period of time, or if it requires service.

To drain pump, disconnect power source,

remove priming port plug from pump case, remove

drain plug (below suction port), and drain system.

Replace drain plug.

WARNING

Failure to disconnect

WARNING

Figure 7

NOTICE: While this will drain the pump, it will

not necessarily drain all other parts of the piping

system. If there are any concerns with the proper

procedure or necessity of draining the suction

plumbing, contact your contractor.

B. Pump Disassembly (Appendix I & Figure 9)

In order to access the internal components of the

pump, review the exploded diagram of the pump

assembly as shown on the repair parts page

(Appendix I). Drain the pump as described above and

then remove the four bolts that hold the pump case

to the motor bracket. This will allow the motor and

hydraulic sub-assembly to be removed from the case

without disturbing the plumbing. Locate and inspect

the diaphragm and grommet which are internal water

seals. Make sure they are in good condition and are

working properly. To remove the diffuser, loosen the

3 bolts that attach it to the motor bracket. This will

expose the impeller and eye-seal. Remove the eye-

seal. In order to remove the impeller, remove the

cover from the opposite end of the motor and hold

the shaft with a 7/16” open end wrench. The motor

shaft is atted behind the centrifugal switch, close

to the motor end bell. The open end wrench can be

inserted down into the shaft from behind the motor

overload. Unscrew the impeller from the motor shaft

by grasping the OD of the impeller with a gloved hand

and rotating counter clockwise. This will reveal the

mechanical shaft seal. This seal can then be removed

from the motor shaft for inspection. The motor bracket

can be removed from the motor by removing the 4

bolts on the backside of the motor bracket. To remove

the ceramic shaft seal, press gently from the backside

on the ceramic and it will fall out easily. Inspect, clean

or replace parts as needed.

C. Pump Assembly

Reassemble unit by rst pressing the ceramic seal into

the seal plate. Use rubbing alcohol as a lubricant. Do

not use an oil, vaseline or grease as this will damage

the sealing surfaces of the shaft seal during operation.

Next, install the motor bracket onto the motor using

the four bolts. Tighten the bolts in a diagonal pattern

to insure a proper t. Place the shaft seal on the motor

shaft and then install the impeller and eye-seal. The

diffuser is positioned by three bolts that can only be

installed when the diffuser is oriented properly (Figure

9). Position the diaphragm on the diffuser suction eye.

(as shown in Figure 9). The grommet will slide over the

diffuser eye on top of the diaphragm. Lift the motor

assembly up into the pump case and attach it using

the 4 bolts. When seating the pump case against the

motor bracket, the diaphragm should be captivated

between them around the entire perimeter. This allows

the diaphragm to serve as a water seal between the

two cast iron parts. If the diaphragm is not positioned

correctly the unit will leak once the case is lled with

water. Tighten all bolts to 185 in-lbs in a diagonal

pattern to insure proper seating of all components.

Drain Plug

Priming Port

Diffuser

Motor

Bracket

Diffuser Bolt

Grommet

Diaphragm

Figure 8

Figure 9

PARTS FOR TURF BOSS

SELF-PRIMING SPRINKLER PUMP

Figure

Number Description Kit Grouping

Identier*

Repair Part Order Codes by Model Number

TB1CI TB15CI TB2CI

1Plug Kits A 305390901

2Pump Case B 305391901

3Grommet C 305392901