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  9. Franklin 6A4-150-B3 User manual

Franklin 6A4-150-B3 User manual

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SERVICE MANUAL
FRANKLIN AIRCRAFT
ENGINE
M
ODELS
6A4-150-85, 851, & 6A4-165-B5
4IRCOOLID
MOTOIS,
II~.
SYRACUSB.
HEW
YORI:
V.I.
A.
C
A.La
ADDRES.
AIRCOOLED
FRANKLIN
AIRCRAFT
ENGINES
Model
6A4
-
150-B5,·
B51,
&
6A4-165
-
B5
"NOT
LIABLE
FOR
ACCURACY
AND
EFFECTIVENESS
OF
ORIGINAL
TEXT."
Air Service Caravan
Co.,
Inc.
INSPECTION,
MAINTENANCE
AND
OVERHAUL
INSTRUC
T
IONS
C
LLEGt
FI
'0
J
ST.
I L
TECH
OLOG
AIRCOO
LE
D
MOTOR
S, I
NC.
SYRACUSE
8,
NEW
YO
RK
TA
BL
E
OF
CONTENTS
Se
cti
on
Page
S
ection
P
age
In
tro
d
uction
______
___
_____
_
_____
_
___
____ ____
_
_____
__ 5
XVII
Valves
and
Va lve Sprin
gs
.......
___
.....
_____
25
Valves
__
..._
.......
__.
....
_......
_______
._._
..._..
25
II
Wa
rran
ty
____
______
__
____
_____
__.
________
____
._____
__ 5
Valve
Sprin
g
s_
...._.
____
._.
__
.._
___
...
_____
..._
25
XVIII
Valve
Actuati
ng
M
ec
hanism.
____
.
__
..__
__
26
III
Omit
7
Hydraulic
Li
ft
er
s
____
.
__
..
__
....._..__.....____
26
Hydraulic
Li
ft
er
(Servicin
g)
...........
_
27
IV Repl
ace
me
nt
Parts
and
Shipping
Lifter
Rods
and
T
ube
s_......
_.
__
__
..
_______
28
In
stru
c
tion
s
____
_
__
_______
__
___
_
__
____ ____
_
__
__
_ 8
Rocker
Pins
a nd
Rockers
______
..._...
_.
__
.
28
V Eng i
ne
Spe
c
ifications
__
__
____
__ __ __
____
___
_____
9
XIX
Lubricating
System
_
__
.._...
__
._
...._.._.._.
.....
29
Lubricating
Syste
m- I
nspection
and
Se
rvicing
._
.
___
.
___
......
_._
.._..
___
.
__
29
VI
Table
of
Limits
and
Tolerances
_
__
_
____
__
10
Oil
Pan
_._..
___
____
..
___
.
______
...
_.
__
._
......
____
.
30
Oil
Pump
__
_._
__
...
__
..
___
....._
_______
_
_____
..
_.
__
30
VII
Re
comme
nded T
ightening
Torque
Oil
Inlet
Flo
at
(Floto) _..
___
._.
__
.
__
._
.
___
30
Valu
es __
__
_
____
____
___________
__
____
__
___
_________
12
Oil
By
-
Pass
Plate
____
__
____
_
___
__.
______
..
_.
___
3 1
VIII
~Overhaul
Perio
ds
and
XX
Inlet
Manifold
__
____
...__.__
__
..
__
___
___
.._....
___
32
I
Perio
dic Ins
pec
tions
Check
List
____
__
12
-
13
XXI
Accessory
Gear
Train
___
__
.
__________
._.
____
.._
33
IX
En
gin
e L
ubricat
i
on-GeneraL
__________
__
14
Magneto
Drive
Geor
an
d Hub._.
_____
._
33
Magneto
Driven
Gear
___
.
__
..
_._
..._...
____
33
Generator
Driven
Ge
ar
___
.__.
__
.._..
_.
____
33
X
Crankc
a
se
______
_
_____
___
._
____
_
__
__
_____
____
______
_
14
Tachometer
Drive.__..
__
...
__
.
___
..
___
_
._.
___
33
Starter
Gear
Assemb
ly..._
..
.
____
..
___
..
___
.
34
X I
Cr
a
nk
sh
aft
_
____
______
____
_
_______________
_
_____
_
__
15
C
ran
ks
haft
B
ear
ings_
__
__
______
____
_
____
____
16
XXII
Ignition
__
___
___
__
.
__
_______
..._____.__
___
...
_._
..
__
._
35
Cr
a
nks
ha
ft
Oil
Seal.
-
__
___
___
__
__
__
________
16
Magnetos-Pri
nci
ples
of
Op
eration
35
1m
ulse
Star
t
er
on
th
e LA-6
and
XII Ca
msha
ft
___
____
__
________
_
___
_
._._
.____
_
_____
_
______
17
S6RN-21
Ma
gneto
s _
_______
_
._.
_._.
____
36
Magneto
Install
at
i
on
.__
._
..
___
__
._________
39
Eisemann
Magne
t
os
-M
inor
X I
II
Timi
ng
Gear
Ca
se_
_______
..
____
_
___
_
______
_______
17
Inspection
.
__
....
__
._
..
_.
___
__
.
________
...
_.
37
Magn
eto T i
ming
C
heck
__
__
.
___
.._.
..
__..
___
38
XIV Con
ne
ct ing Ro
ds
_________________
__
____
_..
______
__
18
Bend
ix-Scint i110 M
ag
neto
__
_____
.._
___
._.
38
Spa
rk
Plugs
__
..
__
_
___
.
____
._
.._...
__
.___
._.
______
38
XV
Pi
st
on
, Pis
ton
Pi
ns
a
nd
R
ings
___
___
_.
_____
_
19
Pis
ton
_
____
__
.____
__
______
___
____
_
___
_________
___
___
19
XXIII
Carbureti
on ..__
__
_..
_______
__
____
._
____
.__
___
__
____
40
Pis
ton
Pin _
__
______________________
____
__
_________
19
Pist
on
Ri
ngs
__ __
__
___
.
__
______
__.
_____
___
_____
__
20
XXIV
Generator
and
Volta
ge
Regulato
r
._
..
____
42
Gen
era
t
or
....
__
___
._
.__
_____
.
___
...
_____
._
___
_
__
_ 42
Volt
age
Reg
ula
tor
__
___
..
_.
__
_
_______________
.
42
XVI Cy
linder
Assemb
ly
_
__
______
_____
_
___
..__
__
___
_
__
2 1
Cylin
d
ers
__.
__
.
______
_
___
_
___
__
._.
__
_.
__
...
__
....
21
XX
V
Startin
g
Mo
tor
_._
.._..
_.
___
_
._.
_
______
...
____
.....
43
Va
lve
Guides
________
__.
______
__
.
__
.....
_
__
._
___
. 21
Valve
Seat
In
ser
ts
_
___
____
_____
_
__
_
_______
..
_.
22
Studs
and
Fast
en
in
gs
..__
__
__.___
____
..
_.
__
22
XXVI
Engine
A
ss
em
bly.
____
.
__
_.
__
_
__
.
___
.
____
......
__
44
Fins
__
...._..
___
_.___
__
..._
._
...
__
_
__
_..._
._.
_
__
..._
23
He
licoi
Is
._
..__
._
....
__
...._
__
_._......_.
___
__
_..
__
23
XXVII
Engine
R
un
-In S
che
du
le
and
Test
i
ng
__
48
T
-I TRODUCTION 7 0
Years
of
Franklin
engineering
experience
plus
the
highest
quality
in
materials and
wo
rkm
ans
hip, t
o-
gether
with
the
most modern
manufacturing
methods
are
back
of eve
ry
Fr
an
klin engine shipped from
our
factory.
It
is
the
purpose
of
this
manual
to furnish ready
reference
and
practical
in
formation on the operation,
inspection, preventive
maintenance
and
complete overhaul
of
the
model 6
A4
-1
50
-83 and 831 and
6A4-165-B3
Franklin engines
and
their
accessories.
The
name
and
data
plate, which is located
either
on
the
starter
Bendix housing
or
on
the
lower right
hand
side of
the
c
rankca
se just
ab
ove
the
oil pan,
indicates
the
engine
model.
An
eff
o
rt
has
been
mode
to
arrange
the
material
in
the
manual
so
that
the
description, function, in-
spection
and
repair
of
the
component
parts
of
the
engine
and
its accessories
are
com
pl
etely covered
in
their
individual sections.
In referring to locations on
the
engine, it is
assumed
that
the
observer's position
is
at
the
ac
cessory
end
of
the
engine, facing forward
in
line with
the
crankshaft.
Hence, t
he
p
ro
peller end
will
be r
eferred
to
as
the
front
of
the
engine
irrespective
of
the
p03ition
the
engine
occu
pi
es
in
th
e
air
craft. Cylinders
number
1, 3,
and
5
are
on
the
left side
of
the
engine
and
cyl
inders
numb
er
2, 4,
and
6
are
on
the
right
with
numbers
1
and
2
at
the
rear.
It
is
recommended
in
the
interest
of
safety,
operating economy
and
max
i
mum
service life
of
the
engine
that
the
operating
limits, inspections, tolerances,
maintenance
and
overhaul
instruct
ions
and
methods
be strictly
adhered
to. It
is
also recommended
that
existing instructions
of
the
various
air
craft, pro-
peller
and
accessory
manufacturers
regarding
the
servicing
of
their
products
be
rigidly followed.
Additional or revised information will
be
issued
as
it
becomes available.
Pl
e
as
e keep us adv
is
ed
of
your
current
mailing
address
to
insure
prompt
receipt
of
this
mat
erial.
To insure
that
your best
interests
be
served
and
satisfaction
be
gu
ara
n
teed,
we re
com
mend
th
at
replacements
be
made
with
genuine
Franklin
parts
only. A list
of
authorized
Franklin d
istribut
ors,
together
with shipping instructions,
appears
on
page
7.
Please
address
all
technical
service inquiries
or
comments
to
Service Division, Aircooled Moto
rs
, Inc.,
Syracuse
8,
New York. They
wi
II
receive
prompt
and
courteous
atten
tion.
11-
WARRANTY
Aircooled Motors, Inc.,
warrants
each
new Franklin
engine
or
new
part
manuf
ac
tured by
it
again
st
defects
in
material
or
workmanship
under
normal use,
but
its
obligation
under this warra
nt
y
is
spe
ci
f
i-
cally Iimited
to
replacing
or
repairing
at
its factory
any
such
engine
or
pa
rt
wh
ich shall, within
90
days
after
delivery
ther
e
of
to
the
original
purchaser
and
prior
to
50
hours of
operati
on, be
returned
to
Aircooled Motors, Inc., with its permission,
transportation
charges
prepaid, and
wh
ich upon exami-
nation
by Aircooled Motors, Inc.,
is
determined
by Aircooled Motors, Inc. to be defective.
This
warranty
shall
not
apply
to
any
such
engine
or
parts
which have
bee
n repaired or
alt
ered outside
Aircooled Motors, Inc. factory
in
any
way so
as
to
affect,
in
i
ts
judgment
, its op
er
ation,
or
which h
ave
been
subjected
to
misuse, neglect, improper
maintenance
or
accident,
or
which sha
ll
ha
ve b
ee
n
oper-
ated
at
a speed
exceeding
the
factory
rated
speed.
Aircooled Motors, Inc.
makes
no
warranty
with
respect
to
ignition
apparat
us, ca rb
uretor
s, in
st
rument
s,
tr
ade
accessories,
or
other
equipment
which it does
not
itself build
or
m
anuf
a
ct
ure
in
as
mu
ch as such
eq
uipment
is
usually
guaranteed
by
the
respective
manu
fa
cturers
thereo
f.
The
foregOing
is
the
exclusive
warranty
made
by Aircooled Motors, Inco
Th
er
e are no
other
w
arranties
expressed or implied,
in
fact
or
in
law,
made
by Aircooled Motors, Inc.
AIRCOO
LED
MOTORS, INC.
Syracuse 8, New York
5
....
c
e
....
...
.c
en
Ai
II -
PARTS
A D
SERVIC
E
IMPOR
T
A~T
Save
time
and shipping
expen
se
by ordering all parts from
the
Distributor in your territory. Send your order directly to him. Be sure
to
specify
model and serial number
of
engine for which parts are ordered.
AUTHORIZE
D
FRANK
LIN
DISTRIBUTORS
ALABAMA
Southern
Airways
527
Come
r Bldg., Birmingham
3,
Ala.
ALASKA
Pacific
Airmotive
Corp
o
ration
Sherrill Field,
Anchorage,
Ala
s
ka
ARKANSAS
Arkansas
Aviation Service
Grider
Field,
Pine
Bluff,
Arkans
as
Central
Flyi
ng
Service
Municipal
Airp
ort,
Little
Rock,
Ark.
CALIFORNIA
Faulkner
Aviation
Industries
Long
Beach
Municipal
Airport
L
ong
Beach
8,
Californ
ia
Hagel
in
Aircraft
Motors
Co.
933
Airway,
Glend
a le,
California
Rankin
Aviation
In
dustries
Tulare
,
Califo
rnia
CANADA
Le
avens
Bros.
Air
Services,
Ltd
.
Barker
Airport
, To
ront
o,
Canada
Macleod
Airc
raft
Limited
55
15
Cypr
ess St.,
Vancouver,
B.
C.
Northwest
Industri
es,
Ltd.
Mup
i
cipa
l
Airport,
P. O. Box
517
, Edmon
to
n,
Alb
erta
COLORADO
Moun
tain
States
Aviation
, Inc.
38
00
Dah
lia
Street,
Denver
16,
Colo.
CONNECTICU
T
Simsbury Flying Service, Inc.
Simsbury
Airport, Si
msbury,
Conn.
DELAWARE
Aircrafters.
Inc.
Airport
, Rehobo
th
Beach,
Delaware
FLORIDA
Wall
ac
e Ai r
craft
Company
Sarasota,
Florida
Palm
Bea
ch
Aero
Corp.
L
antana,
Fl
orida
GEO
RG
IA
Aviation
Supply
Corporation
Atlanta
Municipal
Airport
Atla
nta
, Georgio
IL
L
INO
IS
Sny
de
r
Ai
rcraft
Cor
porat
ion
53 15 We
st
63rd
St
., Ch
icago
38,
II
I.
INDIA A
Air Sales &
Se
rvice, Inc.
Wier
Cook MuniCipal
Airport
In
dianapo
lis, In
diana
Munci
e A
viati
on
Corporation
MUncie
Airport
,
Munc
ie,
Indiana
Roscoe
Turn
er
Aero.
Corporation
Muni
ci
pal
Airp
ort,
India
napolis, Ind.
Sky
Service
Corp
orati
on
Mun
icip
al
Airport,
Evansville, Ind.
IOWA
Hunter
Flying Service
P. O. Box 183, Ce
da
r R
apids.
Iowa
KANSAS
Harte
Flying Service
Munic
i
pal
Airp
o
rt
,
Wichi
ta, K
ansas
KENTUCK
Y
Kentu
cky
Air
Transpor
t, Inc.
Bo
wman
Field, Louisville 5,
Kentucky
Louis
vi
ll
e
Fl
ying Se
rv
ice
Bowman Field, Louisville 5,
Kentucky
MAINE
Airways, I
nc
.
Munici
pa l Airp
ort,
W
aterville,
Moine
Sky
Harbor
Flying Service
A
ubu
rn-Lewist
on
Airp
o
rt
Auburn,
Ma
ine
MARYLAND
Capitol
Airc
raft
Sa les
Hy
de
Field, Clinton,
Mar
yland
MASSACHUSETTS
Eastern
Aviat
i
on
, Inc.
Wenham,
Massachusetts
JenninQs
Bro .
Air
S
ervice
Gra
ft
on
Airport,
North
Graft
on,
Mass.
7
MICHIG
AN
Aircraft
Sales
Corporation
1040
Buhl Bldg.,
Detroit
26,
Mich.
Baker-Eberle
Aviation
Corp.
Detroit
City
Airport,
Detroit
5, Mich.
Barr
Aviation
Corp
.
Detroit
City
Airport,
Detroit,
Mich.
Michiqan
Central
Airlines, Inc.
Bishop Flying Service Division
Flint,
Michigan
Northern
Air
Service
Grand
Rapids
Airport
Grand
Rapids
8,
Michigan
MIN
NESO
TA
American
Aviation
Corporation
Flying Cloud Field, Hopkins,
Minn.
Hinck Flying Service, Inc.
Metropolitan
Airport
Minneapolis,
Minnesota
Van
Dusen
Aircraft
Supplies
200
4
Lyndale
Avenue,
South
Minneapolis
5,
Minnesota
MI
SSO
URI
Brayton
Flying Service, Inc.
Lambert-St.
Louis
Airport
St. Louis
21,
Missouri
Hampton
Aircraft,
Inc.
5852
Hampton
Avenue
St. Louis
9,
Missouri
Ong
Aircraft
Corporation
P. O. Box
214,
Kansas
City,
Mo.
Springfield
Flying Service, Inc.
Municipal
Airport,
Springfield, Mo.
Supply Division, Inc.
Lambert
Airport, Robertson, Mo.
N
EBRA
SKA
Omaha
Aircraft
Company
Municipal
Airport,
Omaha,
Neb.
N
EW
HAMPSHIRE
Wm.
E.
Martin
Flying Service
P. O. Box
276/
Concord, N. H.
NEW
JER
SEY
Safair
Flyi~g
School
Bendix
Airport,
Teterboro,
N. J.
NEW
Y
ORK
Buffalo A
eronautical
Corp.
Hangar
One, Buffa
lo
Airport
Buffalo, New York
Haven
Flying Service
Sche
nectady
County
Airpo
rt
Schenectady
, New York
Ithaca
Fl
ying Service, Inc.
Mun
icipal Air
port,
Ithaca,
N.
Y.
Leech Aircr
aft,
Inc.
42
0 Lexington A
venue
Ne
w York 1
7,
Ne
w York
O'Conn
or
Air
cra
ft C
om
p
any
Albany
Air
port, Albany,
Ne
w Y
ork
NORT
H
CAROL
I
NA
Piedm
ont
Aviati
on
, Inc.
Sm
ith
-Reynolds Air
port
W
inston-Sale
m
I,
Nor
th
Ca rolina
OHIO
Harrington
Air Serv
ic
e, Inc.
M
up
ici
pa l Airport,
Mansfield,
Ohio
M
etc
alf
Fl
yi
ng Se
rv
ice, Inc.
Toledo Municipal Airport, Toledo, O.
Northw
ay
Flying Service
Norton
F
ie
ld, Columbus, Ohio
Tri-St
at
e Avi
atio
n C
or
p.
Cincin
nati
Airport, Sharonville, O.
Tuscarawas Co
unty
Aviat
io
n, Inc.
Mu
nicipal Airport
New Phila
delph
ia, Ohio
OKLAHOMA
Fr
ank
Clarks
12
25
North
Robinson
Oklahoma
Cit
y
3,
Oklaho
ma
OR
EGON
Westem
Sk
yways Service
18
04
N. E. Union Av
en
ue
Portl
and
12,
Oregon
A.
W.
Wh
it
ak
er
5001
-
50
15 N.
E.
Uni
on
A
venue
Port
land, Oreg
on
PENNSYLVANIA
Boulevard Airp
ort
, Inc.
G
etty
sburg, P
ennsy
lvania
G.
D.
Kelsey
Philadelph
ia
Mun
i
ci
p
al
Air
port
Philadelphia
42, Pennsylvania
Krantz
Aeronau
tical C
orp
.
Part
Erie Airport, Erie, P
enn
.
Philadelp
hia
Aviation Corp.
1607
Fin
an
ce
Building
Philadelph
ia
2,
Penn
sylvania
Scholter Aviation
Compa
ny
Pitt
sburgh
-
But
le
r Airport, Butler, Po.
SOUTH
CAROLINA
Carolina
Aviat
ion, Inc.
Municipal
Airport
, Gre
en
ville,
S.
C.
Dixie
Aviation
Co
mp
any
Municipa
l Airport, Col
umbia,
S.
C.
Hawth
orne Aero Supply
Hawthorne
Field,
Orange
burg, S. C.
SOUTH
DAKOTA
Dakota
Aviation Co.
W . W . Howes Municip
al
Airp
ort
Huron,
South
Dako
ta
TENNESSEE
Capitol Airways, Inc.
Howse Field, Nashville,
Te
nnessee
Southern
Air Services
Municipal
Airport, Memphis,
Tenn.
TEXAS
A
ircraft
Sales
Company
Meacham
Field, Fort
Worth,
Texas
Ca
nyon Aviation Service
Canyon,
Texas
Southwest Aircra
ft
, Inc.
Mea
cham
Field, Fo
rt
Wo
rt
h, Te
xas
Wea
th
erly-Campbell
Aircraft
Highland
Park
Airport, Dallas,
Te
x.
VIR
GI
NIA
Coastalair
Corporation
Virginia Beach Airport
Virginia Beach, Virginia
Virginia Airmotive
Woodr
um Field, Roanoke,
Va.
Virginia
Cub
Distributors
Shadwell, Virginia
WA
SH
IN
GT
ON
Northwest
Aircraft
Distributing Co.
Box
649,
Vancouver,
Washington
Northwest
Air Service, Inc.
Boeing Field,
Seattle
8, W
ash.
WEST
VIRGI
N
IA
Glenn T.
Clark
Clark Field, Winfield,
West
Virginia
WIS
CON
S
IN
Fliteways, Inc.
P.
O.
Box
1808,
M
il
W
aukee
1,
Wis.
Racine Flying Se"rvice
Horlick Racine Airport, Racine, W
is.
IV
-
EPLACEMENT
PARTS
AND
SHIPPING
INSTRUCTIONS
When
con
tactin
g your au
thorized
Franklin
distributo
r
or
the
fa
cto
ry
concerning
par
ts or service,
ple
ase
give
bot
h
the
engine
model
and
the
engine serial
numb
e
rs
as
st
amped
on
the
data
plate
on
the
engine. This infor
mation
will
insure prompt,
accurate
service
and
pre
vent
undue
delay. Due to periodic
c
hange
s
in
engin
es,
the
engine
number
is
most important.
Wh
en
returning
par
ts
to your Franklin
distributor
or
the
factory,
at
t
ach
a
tag
to
each
part
with
yo
ur
n
ame,
ad
dr
ess and
the
model
and
serial
number
of
the
en
gi
ne
from wh
ic
h
the
part
was removed,
togeth
er
with
the
da
te
of your original
letter
of
refer
ence
to
th
e p
art
in
que
stion. This
will
assure
the
prom
pt
handling
of your service requests.
When
shipping
parts
to the factory, be sure
they
are
shipped
pre
pa
id
and
that
they
are
carefully
packed
to prevent
damage.
Inform
at
ion regarding p
ar
ts avail
able
in oversizes
or
undersizes may be found
in
the
Parts
Book on
the
6A
4-
1S0-B3
and
831
and
6A4-165-B3
engines.
Shou
ld
any
problem
arise
which
presents
the
need for spe
ci
a l handling, or which requi
re
s special
inform
atio
n, we
suggest
that
you
contact
the
neatest
Fra
nk
lin
Authorized
Distributor or
th
e
factor
y
and every
eff
ort
will
be
made
to
assist
you.
SPECIFY
MODEL
AND
SERIAL
NUM
BE R O F
ENG
I N E
8
fiG.
2.
Three
Quarter
Right Rear View
v-ENGINE SPECIFICATIONS
Model
Number
of
Cylinders
Bore
Stroke
Piston
Displacement
Compression Ratio
Rated
Speed in RPM
Rated
Brake
Horsepower
Idle Speed in RPM
Crankshaft
Rotation
Propeller
Shaft
Rotation
Propeller to
Crankshaft
Ratio
Maximum
Cylinder
Temperature
Maximum
Oil
Temperature
Oil Pressure
Oil Pressure
at
Idle
Oil
Capacity
Oil Specifications
Heavy Duty
Heavy Duty
Maximum
Operating
Time
between
Oil
Changes
Valve
Clearance
with
lifters
Bled
Down
and
Engine Cold
Firing
Order
Spark
Timing
Spark
Plugs
Spark
Plug
Gap
Fuel
Minimum
Octane
Fuel
Pump
Pressure (Bellanca Only)
Starter
Generator
Magneto
Breaker
Point
Gap
Maximum
Drop Single
Magneto
6A4-150-B3
6-
B3
1
6
4.5"
3.5"
335
cu
. in.
7:1
2600
150
HP
at
2600
RPM
500
to
600
Clockwise
Clockwise
1:1
520°F
Max
i
mum
Spark
Plug
230°F
"
30
to
50
PSI
Maximum
10
to
20
PSI
Minimum
8
Quarts
Free Air
Temperature
Viscosity
Above
40°F
SAE
40
Below
40°F
SAE
20
25
Hours. More
often
if condi-
tions
warrant.
.040"
Cylinders 1
-4-5-2-3
-6
28
Degrees BTC
Champion
J-
10
.014"
to
.018"
80
Nonleaded
Aviat
io
n
7 1
12
PSI
Maximum
12
Volt
15 Amp.
to
25
Amp.
.
019"
to
.021"
200
RPM
9
6A4-165-B3
6
4.5"
3.5"
335
cu. in.
7:1
2800
165 HP
at
28
00
RPM
500 to 6
00
Clockwise
Clockwise
1:1
52
0°F
Maximum
Spark
Plug
2
30
0
30
to
50 PSI Maxi"
mum
10
to
20
PSI
Minimum
8.8
Qua rts
Fr
ee
Air
Tempe
ra
ture
Viscosity
Above
40°F
SAE
40
Below
40
°F
SAE
20
25
Hours. More
often
if
condi-
tions warrant.
.04
0"
Cy
li
n
der
s 1
-4
-5-
2-
3
-6
32 D
egre
es BTC
Cha
mpion
J-
l 0
.0
14"
to
.018
"
80
Non
l
ea
de
d Av
iation
7 1
12
P
SI
Maximum
12
V
olt
25
Amp.
ot Specified
2
00
RPM
VI
-TABLE
OF
LIMITS
AND
TOLERANCES
Descripti
on
of
Limits
Cra
nkc
ase
& T
hr
ust
Wash
er
Dowel
Thrust
Was
her
&
Cr
ank
case
Dowel
Crankcase
Half
& Dowel
Cra
nk
sh
a
ft
Bu
s
hing
&
Crankshaft
Cranksh
af
t
En
d
Clearan
ce
Co
nnecting
Rod Bushing &
Crankshaft
Connecting
Rod &
Bol
t (Diam.)
Co
nnecting
Rod Side
Clea
ran
ce
Crank
cas
e &
Mounting
Bra
ket
Dowel
Mounting
Bracket
& Cr
ankcase
Dowel
Camshaf
t Bushing &
Camshaft
Camshaf
t
En
d
Cl
eara
nce
Crankshaft
Gear
&
Crankshaft
Cam
sha
ft
Gear
& Ca
msha
ft
Cr
ankshaft
&
Camshaft
Gea
rs
(Backlash)
Cr
ank
s
haft
&
Magneto
Drive
Gear
Hub
Cra
nk
sh
aft
R
un
Out
Ma
in &
Crank
Journ
al
Fillet Radii
Cr
a
nksh
aft
& Dowel
(Flange)
P
is
ton
& Piston Pin
(Hand
Push Fit
with
Piston
at
Ro
om
Temperature
)
C
onn
e
cting
Rod & Piston Pin
Piston Pin &
Plug
C
ylinder
Li
ner
Exte
nsion Below
Cylinder
Flange
Cylinder
Barrel &
Piston
Pin (End
Clear
.)
Cylinder Barrel & Pi
ston
(Skirt)
Cylinde
r Barrel &
Piston
(
Top
land
&
lands
between
grooves)
Piston Ring
Gap
(All Rings)
Piston & ,Top Piston Ring (Side
Clearance)
Piston &
2nd
Piston
Ring (Side
Clearance)
Pi
sto
n &
3rd
Piston
Ring (Side
Clearance)
Bushing &
Valve
R
ock
er Pin
Mfg.
Min.
.
0008T
.00lT
.
OOOST
.002l
.
008
.001Sl
.000Sl
.008
,OOOST
.OOOST
.001Sl
.006
.00lT
.OOOST
.004
.002T
.125
.0015T
.0000
.0007L
.000Sl
.
500
.015
.002l
.028L
.013
.00SSl
.0035l
,002l
.002l
10
Mfg
.
Max.
.0017T
.OOST
.001l
.
004l
.
020
.0034l
.
002l
.014
.001l
.
00ll
.002Sl
.010
.002T
.002T
.012
.0038T
.002
.140
.003T
.
0012
l
.002Sl
.51S
.033
.0035l
.
030l
.023
.007L
.005l
.
003Sl
.0035L
Max.
After
We
a r
.004l
.010l
.001l
.0
06l
.026
.00
55L
.002l
.018l
.002l
.002l
.004l
.014l
.00lT
.OOO
ST
.016
.002T
.004
.00lT
.OO
OSl
.0
02l
.004l
.O
SO
.007L
.036l
.040
.009l
.
00
7l
,005Sl
.007L
Va
lve Rock
er
Suppor
t
(Stamped)
&
Val
ve
Ro
cke
r Pin
Valve
Rocker
Support
(AI. Bl
oc
k) &
Valve
Rocker
Pin
Valve
R
ocker
E
nd
Clearance
V
alve
Guide
&
Cylinder
Head
(Early Engin
es)
V
alve
Guide
&
Cylind
er
Head
(la
te
Engines)
Valve
Guide
&
Intake
Valve
V
alve
Guide
& Exh
au
st
V
alv
e
C
ylinder
Head
& In
take
Valve
Seat
In
sert
Cyl
inder
Head
&
Ex
haust
Valve
Seat
Inse
rt
Val
ve
Lifter
& C
ran
kcase
Oi I
Pum
p
Gea
r & Sha
ft
Oi I
Pump
Drive Sh
aft
& Pump Body
Oil
Pump
Dr
iv
e
Gears
&
Shaft
Oil P
ump
St
a t
ionary
Sha
ft
& P
ump
B
ody
Oil Pu
mp
Driv
en
Gea
r &
Shaft
Oil Pu
mp
Gea
rs & Pu
mp
Bo
dy
Oil Pu
mp
G
ears
(
Backlas
h)
Oil
Pump
Drive & Driven (
Back
lash)
Mag.
Drive G
ear
Hu
b &
Gea
r
M
ag
. D
ri
ve
G
ea
r H
ub
&
Tach.
Dri
ve
Ge
ar
M
ag.
Dr
iv
e & Driv
en
Ge
ars
(Backlash)
M
ag
. &
Mag.
Adapt
er
Mag.
Driven
Gear
& Mag
net
o, Driven
Gear
Hub
S
tarte
r
Gear
Hub
&
Crankshaft
Tach. Drive & Driven
Gear
s (Backl
ash)
Ta
ch. Drive Co
nn
ector
&
Ta
ch. Driven
Gear
Tach.
Connector
Sleeve &
Tach
. Drive
Conn
ec
tor
Tac
h.
Conn
ector
Sleeve &
Ta
ch. Drive H
ousing
Gen
erat
or
G
ear
&
Hu
b
G
enerat
or
Drive & Driven
Ge
ars
(Backlash )
C
ra
nk
case
& Dowel (Timing
Case)
Timing
Gear
Case
&
Crankcase
Dowel
T
iming
Gea
r
Ca
se
&
Mag.
A
dapt
er
Tim
ing G
ea
r
Case
&
Sta
rt
er
Timing
Gear
C
ase
& Ge
nerator
.001T
.001T
.003
.003T
.002T
.0
02Sl
.00
2Sl
.004T
.
00
41T
.001 l
.
OOOST
.00l
l
.
0000
.OOO
ST
.
000Sl
.002
l
.
004
.
00
4
.002T
.OOOST
.006
.000Sl
.00
0Sl
.004T
.001
.001 2T
.
OOO
ST
.001Sl
.000
6l
.006
.0
00l
T
.000lT
.00
0Sl
.00
0Sl
.0
00Sl
.00lS
l
.
000Sl
.008
.004T
.003T
.
004
3L
.
00
43l
.00
6T
.0061T
.00
2l
.
00
2T
.
00
2Sl
.0
0l
ST
.001ST
.00
2l
.007l
.008
.008
.003ST
.
002
T
.010
.0045L
.
00
25l
.0052T
.003
.00
2T
.0
0l3T
.
00
3Sl
.00
26l
.
010
.0013T
.0013T
.
004
Sl
.00
4Sl
.
00
4SL
.0
02
SL
.001Sl
.00
8l
.0
02T
.
002
T
.
006
l
.
006l
.0
03T
.003T
.004l
.
OOO
ST
.004L
.
000
.
000
.0
04l
.010
l
.01
5
.01
2
.0
02
.
00
05T
.016
.0
04l
.003T
.
01
0l
.001T
.O
OO
ST
.008l
.0
04l
.
016
.001 l
.001 L
.008l
.008l
.0
08
l
11