Franklin PWS1 Series Quick start guide

Franklin Water Treatment, LLC.
12630 US Highway 33 N
Churubusco, IN 46723
Phone [phone] Fax [phone]
PWS1Instruction Manual 230313.docx
PWS1 Series
Water Softener Systems
Installation Instructions and Owner’s Manual

1
Pre-installation Instructions
Page 3
General Installation Instructions
Page 4
Bypass Valve
Page 5 & 8
Installation Instructions
Page 5
Control Valve Programming –Set Time-of-Day
Page 10
Control Valve Programming –Initial Settings
Page 10 - 11
Control Valve Operating Displays
Page 9
Specifications
Page 12 - 13
Component Parts Breakdown
Page 14
Component Parts List
Page 15
Control Valve Breakdown
Page 16
Control Valve Parts List
Page 17
Installation Fitting Assemblies
Page 18 - 20
Troubleshooting Guide
Page 21 - 23
Ten Year Limited Warranty
Page 24
Table of Contents

2
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3
Description of the softener
The softener system includes a mineral tank (with gravel, distributor and softener resin), brine tank (with salt
shelf, brine well, brine tank lid and safety brine valve), and a meter initiated electronic backwashing controlvalve
with bypass and brine line.
Successful Application
Softeners are designed to remove hardness minerals (calcium and magnesium) from water by the process of
ion exchange. They may also remove small amounts of “clear water” iron (2 ppm or less). Softeners are not
designed to remove “red water” iron or bacterial iron. If greater levels of iron, “red water” or iron bacteria are
present, an iron filter must precede the softener. Softeners are not designed to remove particulates. If there is
any sediment or turbidity present in the water, a backwashing filter with appropriate media must precede the
softener. Only specialty tannin softeners are designed to remove tannins and the yellow to tea color from water.
Softeners will not reduce hydrogen sulfide (“rotten egg” odor).
Time of Regeneration
Periodically the control valve will go through regeneration. Regeneration is factory preset to 2:00 A.M. The time
of regeneration may be changed if needed (see programming procedures on pages 10-11).
Location Considerations
The proper location to install the softener will ensure optimum performance and satisfactory water quality. The
following factors should be considered in selecting the location of this system.
1. The softener must be installed after the pressure tank (private well system only).
2. The softener should be installed after any iron filter and/or other backwashing filter.
3. If chlorine is present in the supply water a whole house carbon filter should be installed before the
softener.
4. The system must not be subject to freezing temperatures
5. Ensure that any in-line filter installed prior to the softener does not restrict the flow or pressure
required to backwash the softener.
6. The system should be installed as close as possible (preferably within 15’) to an adequate floor or
laundry drain capable of handling the backwash cycle volume and flow rate (refer to unit
specifications on pages 12 - 13). An air gap should be provided between the drain line and
plumbing drain.
7. All water conditioning equipment should be installed at least 10’ prior to the water heater. Water
temperatures exceeding 100°F can damage the internal components of the control valve and
mineral tank. An expansion tank may need to be installed in the line to the water heater in order to
allow for thermalexpansion and comply with local plumbing codes.
8. Appliances requiring extended periods of continuous or high flow water use (i.e. geothermal heat
pumps, swimming pools, lawn irrigation, outside hose bibs, etc.) should bypass all water
conditioning equipment unless the equipment has been specifically designed for that purpose.
Pre-installation Instructions

4
GENERAL INSTALLATION & SERVICE WARNINGS
The softener is not designed to support the weight of plumbing.
Do not use Vaseline, oils, other hydrocarbon lubricants or spray silicone anywhere. A silicone lubricant may be
usedon black "O" Rings, but is not necessary. Avoid any type of lubricants, including silicone, on red or clear lip
seals.
Do not use pipe dope or other sealants on threads. Teflon® tape must be used on the threads of the 1" NPT
inlet and outlet and on the threads for the drain line connection. Teflon® tape is not used on the nut connections
or caps because "O" Ring seals are used.
The nuts and caps are designed to be unscrewed or tightened by hand or with the special plastic Service
Wrench, (CV3193, not included). If necessary, pliers can be used to unscrew the nut or cap. Do not use a pipe
wrench to tighten nuts or caps. Do not place screwdriver in slots on caps and/or tap with a hammer.
NOTE: If the plumbing system is used as the ground leg of the electric supply, continuity should be maintained
by installing ground straps around any non-conductive plastic piping or bypass used in the installation.
Make sure the softener is not installed backwards. The softener will not function properly if installed backwards
and softener resin may be forced into the water lines. Arrows molded into the valve body indicate the direction
of flow.
Site Requirements
● water pressure -- 25-100 psi (1.7 –6.9 bar)
● water temperature -- 33-100°F (0.5-37.7°C)
● electrical -- 115/120 V, 60 Hz uninterrupted outlet dry locations only
● the tank should be on a firm level surface
Typical Installation
Water Heater
UntreatedWater
Untreated Water for
geothermal heat pumps,
swimmingpools, lawn
irrigation, hose bibs etc.
FIGURE 1: Typical Installation
General Installation Instructions
FilteredHard Water
Iron Filter with
Check Valve or
Backwash Filter
(if needed)
Softener
BrineTank
Pressure Tank
(well system only)
Tank
Treated Water
GroundingStrap
ExpansionTank

5
STEP 1: Carefully remove all components from packaging. DO NOT DISCARD PACKAGING until all
water softener components and fittings have been located.
STEP 2: Using the integrated coupling nuts, attach the bypass valve to the inlet/outlet of the control
valve and put handles in the bypass position (Figure 2).
STEP 3: Place unit at desired installation position.
STEP 4: Shut off water at main supply. Relieve pressure by opening nearest faucet. On private well
systems, turn off power to pump and drain pressure tank. SHUT OFF POWER OR FUEL
SUPPLY TO WATER HEATER.
STEP 5: Cut main supply line as required to fit plumbing to inlet and outlet of bypass valve. DO NOT
PLUMB INLET AND OUTLET BACKWARDS. Piping should be supported. Do not apply heat
to any fitting attached to the bypass or controlvalve.
STEP 6: Use the provided polyethylene tubing (NO VINYL TUBING) to run drain line from control valve
drain fitting (Figure 2) to floor drain or sump pit capable of handling the backwash rate of the
softener (refer to specifications on Page 12 - 13). THE DISCHARGE END OF THE DRAIN
LINE MUST BE FIRMLY SECURED! There must be an air gap at the end of the drain line to
prevent siphoning of wastewater and meet plumbing code. Total length of drain line should be
15’ or less. AVOID OVERHEAD DRAINS.
Detailed Installation Instructions
FIGURE 2: Top View of Control Valve
Meter
Union
Nut
Brine Refill Elbow
Injector
Housing
Control
Valve
Cover
Drain Elbow 3/4” MNPT
with Compression Nut
3/4” FNPT & Tube Insert
for 5/8” OD Drain Tube
(Retainer Clip not shown)
Brine Refill Elbow
Retainer Clip

6
STEP 7: Connect one end of the 3/8” brine line to the control valve quick connect brine refill elbow
(Figure 2, Page 5). Insert the other end of the brine line through the hole in the brine tank and
into the quick connect fitting on the top of the safety brine valve (Figure 3). Remove the quick
connect collet retainer clip (if included) before inserting the brine line into each fitting, press the
tube in very firmly and replace the retainer clip behind the collet. NOTE: THE BRINE TUBING
SHOULD BE INSERTED 5/8” INTO THE FITTING. DO NOT PUT SALT INTO THE BRINE
TANK AT THIS TIME.
STEP 8: If desired, install overflow tubing (not provided) from overflow elbow on brine tank (Figure 3) to
floor drain. Tubing must be lower than the overflow elbow at all times. DO NOT CONNECT
DRAIN LINE FROM SOFTENER CONTROL VALVE TO BRINE TANK OVERFLOW. DO
NOT CONNECT BRINE TANK DRAIN LINE TO THE SOFTENER DRAIN LINE.
STEP 9: Plug the transformer into an un-switched electrical outlet. Ensure the control valve is in
“Service” mode (display will alternate between time, gallons remaining, days remaining and
flow rate).
STEP 10: Place the bypass valve in the “Service” position (refer to Figure 4a, Page 8) and open main
supply valve or turn on power to pump on private well systems. Allow the unit to fill with water
and pressurize, then place the bypass valve in the “Bypass” position.
STEP 11: Add water in the brine tank to slightly above the top level of the salt grid (approx. 5 - 6 gallons
for units without a salt grid). DO NOT ADD SALT TO THE BRINE TANK AT THIS TIME.
FIGURE 3: Brine Tank Components
Detailed Installation Instructions (continued)
Insert brine tube into quick
connect fitting
Remove brine tube
from quick connect
fitting
Insert brine
tubing here
through
hole in brine
tank shell
Safety
Brine Valve
Assembly
Brine
Tank Lid
Brine Well
Lid
Brine Well
Salt Grid
Overflow
Elbow
Brine Tank
Shell

7
STEP 12: With the bypass valve in the “Bypass” position (refer to Figure 4a, Page 8), press and hold the
REGEN button until the motor starts. Then use the REGEN button to advance the control
valve to the BACKWASH cycle to release pressure and purge air from the mineral tank.
STEP 13: Refer to Figure 4, Page 8 for bypass valve operation. Rotate the INLET knob of the bypass
valve slowly to the “Service” position (Figure 4a). If any air spurts or any softener resin is
expelled to the drain, stop turning the knob until only water flows to the drain, then continue
turning the knob fully to the “Service” position.
STEP 14: When all air has been purged from the system and only water is running to the drain, turn the
OUTLET knob of the bypass valve to the “Service” position also. Allow the system to
backwash for a few minutes or until the drain water runs clear.
STEP 15: Using the REGEN button, advance the control valve to the REGENERANT DRAW DN
(downflow brine draw) cycle. Verify that the water level in the brine tank is slowly dropping
(less than ½ gpm). Allow water level to drop below the top of the salt grid before continuing. If
the water level does not drop, refer to page 21 for Troubleshooting. After verifying water level
is dropping, use the REGEN button to advance past the BACKWASH 2, RINSE AND 5
second FILL cycle to the normal service display.
ADD SALT TO BRINE TANK NOW. Any type of water softener salt may be used.
STEP 16: Check for leaks and correct as necessary.
STEP 17: Turn power or fuel supply back on to water heater.
STEP 18: Press and hold the NEXT and UP buttons together until the screen changes to input the
adjusted hardness level water (refer to Installer Settings, Page 10, for details), then press
NEXT repeatedly until the time of day is displayed.
STEP 19: Press the CLOCKbutton to set the current time of day. (Page 10, note AM and PM).
Detailed Installation Instructions (continued)

8
The bypass valve is used to isolate the control valve from the plumbing system's water pressure in order to
perform control valve repairs or maintenance. The 1" full flow bypass valve incorporates four positions including
a diagnostic position that allows a service technician to have pressure to test a system while providing untreated
bypass water to the building. Be sure to installbypass valve onto main control valve, before beginning plumbing
or make provisions in the plumbing system for a bypass. Thebypass body and rotors areglass filled Noryl®
and the nuts and caps are glass filled polypropylene. All seals are self-lubricating EPDM to help prevent valve
seizing after long periods of non-use. Internal "O" Rings can easily be replaced if service is required. The
bypass consists of two interchangeable plug valves that are operated independently by red arrow shaped
handles. The handles identify the direction of flow. The plug valves enable the bypass valve to operate in four
positions.
1. Normal Operation Position: The inlet and outlet handles point in the direction of flow
indicated by the engraved arrows on the control valve. Water flows through the control
valve for normal operation of a water softener or filter. During the regeneration cycle this
position provides regeneration water to the unit, while also providing untreated water to
the distribution system (Fig. 4a).
2. Bypass Position: The inlet and outlet handles point to the center of the bypass. The
system is isolated from the water pressure in the plumbing system. Untreated water is
supplied to the building (Fig. 4b).
3. Diagnostic Position: The inlet handle points toward the control valve and the outlet
handle points to the center of bypass valve. Untreated supply water is allowed to flow to
the system and to the building, while not allowing water to exit from the system to the
building (Fig. 4c) .This allows the service technician to draw brine and perform other tests
without the test water going to the building.
NOTE: The system must be run through a rinse cycle before returning the bypass valve
to the normal position.
4. Shut Off Position: The inlet handle points to the center of the bypass valve and the outlet
handle points away from the control valve. The water is shut off to the building. The water
treatment system will depressurize upon opening a tap in the building. A negative pressure
in the building combined with the softener being in regeneration could cause a siphoning
of brine into the building. If water is available on the outlet side of the softener it is an
indication of water bypassing the system (Fig. 4d)
Figure 4a - Service
Figure 4b - Bypass
Figure 4c - Diagnostic
Figure 4d –Shut Off
Bypass Valve
FIGURE 4: Bypass Valve Operation

9
USER DISPLAYS
When the system is operating, one of several displays may be shown. Pressing NEXT will alternate between
the displays. One of the displays is the current time of day. The second display shows days to a regen/gallons
remaining. Days To A Regen is the number of days left before the system goes through a regeneration cycle.
Capacity remaining is the number of gallons that will be treated before the system goes through a regeneration
cycle. The third display is current flow in gal/min. The user can scroll between the displays as desired by
pushing NEXT or display will scroll automatically. When water is being treated (i.e. water is flowing through the
system) the word "GPM" flashes on left side of display when other than flow rate is displayed. User screens will
continuously scroll, switching views every 3 seconds. If the screens are manually scrolled, this screen will
remain constant for 5 minutes then continue to scroll. The conditional screens will take precedence over the
scrolling and the conditional conditions will apply. To manually reduce capacity, press down button while
capacity remaining or days to a regen is displayed.
MANUAL REGENERATION
Sometimes there is a need to regenerate the system sooner than when the system calls for it, usually referred
to as manual regeneration. There may be a period of heavy water usage because of guests or a heavy laundry
day. To initiate a manual regeneration at the preset delayed regeneration time, press and release “REGEN”.
The words “REGEN TODAY” will flash in left corner of display as it scrolls through displays to indicate that the
system will regenerate at the preset delayed regeneration time. If you pressed the “REGEN” button in error,
pressing the button again will cancel the request. To initiate a manual regeneration immediately, press and hold
the “REGEN” button for five seconds. The system will begin to regenerate immediately. The request cannot be
cancelled. You must cycle all the way through the cycles to make it stop. PLEASE NOTE: This will reset the
meter. Note: If the salt tank does not contain salt, fill with salt and wait at least two hours before regenerating. If
two regenerations are desired within 24 hour period, press /release REGEN button. REGEN TODAY will flash
on screen. Press and hold REGEN button until valve initiates an immediate regeneration.
General Operation

10
A) SET THE TIME OF DAY
1. Press the “CLOCK” button
a. The upper left of the display will show “TIME HOUR”
b. The lower left of the display will show “SET”
c. The hour and AM or PM willflash
2. Press the UP or DOWN buttons (triangle pointing up or down) until the correct
combination of hour and “AM”or “PM” is reached to match the current time.
3. Press the “NEXT” button
a. The upper left of the display will show “TIME MINUTES”
b. The lower left of the display will show “SET”
c. The minutes will flash
4. Press the UP or DOWN buttons until the minutes match the current time. If you
need to go back to the HOUR screen press the “REGEN” button.
5. Press the “NEXT” button to return to the main screen.
Power Loss - Lithium battery on circuit board provides up to 2 years of time clock
backup during power outages. If the power is out when battery is depleted, only time
of day needs to be reset, all other values are stored in non-volatile memory. When
time of day is flashing, replace lithium coin type 2032 battery. Battery back-up feature
will be activated after 24 hours of power.
B) Enter Programming: The manufacturer has preset the unit so gallons between
regenerations are automatically calculated after hardness is entered.
1. Hardness: Press “NEXT” and UP (triangle pointing up) buttons simultaneously
for 3 seconds.
a. The upper left of the display will show “WATER HARDNESS”
b. The lower left of the display will show “SET”
c. A number will flash (default 20) followed by “GR” (grains).
2. Based on water analysis results (obtained either from a lab or in-field testing). Set
the amount of hardness in grains per gallon using the UP or DOWN (triangle
pointing up or down) buttons. The allowable range is from 1 to 150 in 1 grain
increments. Note: Increase the grains per gallon if soluble (“clear water”)
iron and/or manganese is present (1 ppm iron = 3 gpg hardness and 1 ppm
manganese = 5 gpg hardness).
3. Regeneration Days Override: Press the “NEXT” button
a. The upper left of the display will show “DAYS BETWEEN REGEN”
b. The lower left of the display will show “SET”
c. A number will flash (default 14)
Installer Settings

11
4. Using the UP or DOWN (triangle pointing up or down) buttons, set the maximum
number of days (default 14, recommended) the softener will go without initiating
regeneration even if the unit still has capacity remaining based on water usage,
hardness setting and capacity setting. The allowable range is 1 to 28 and OFF. If
set to OFF, the unit will only regenerate based on water usage, hardness and
capacity.
5. Regeneration Time: Press the “NEXT” button
a. The upper left of the display will show “REGEN TIME HOUR”
b. The lower left of the display will show “SET”
c. The hour and AM or PM willflash
6. Regeneration Hour: Using the UP or DOWN buttons, set the combination of
hour of day and “AM”or “PM”that the BACKWASH cycle of regeneration should
occur. Please note that regeneration will actually begin with the short (less than
10 minutes) Brine Fill cycle 90 minutes prior to the time set here followed by 90
minutes (default) of inactivity to allow water in the brine tank to become saturated
with salt.
7. Press the “NEXT” button
a. The upper left of the display will show “REGEN TIME MINUTES”
b. The lower left of the display will show “SET”
c. The minutes will flash
8. Regeneration Minutes: Using the UP or DOWN buttons, set the minutes portion
of the time when regeneration should occur. If you need to go back to the HOUR
screen press the “REGEN” Button.
9. Energy Saver: Using the UP or DOWN buttons, set the mode of operation for
Energy Saver; OFF, ON or AUTO. Unless set to OFF the display will dim when
not actively using the buttons.
10. Exit Programming: Press the “NEXT” button
a. The upper left of the display will show “TIME”
b. The current time of day will be shown on the right side of the display
c. Only the colon between the hour and minutes will be flashing

12
Description
Two Tank Models
PWS1-30
PWS1-45
PWS1-60
PWS1-75
PWS1-90
MEDIA VOLUME ft3
1.0
1.5
2.0
2.5
3.0
CAPACITY, grains
@Factory Salt @ 9lb/ft3
24,000
36,000
48,000
60,000
72,000
@Max. Salt @ 15lb/ft3
30,000
45,000
60,000
75,000
90,000
Operating Flow Rate, gpm
Continuous (3 gpm/ft3)
3
5
5
8
9
Service (8 gpm/ft3, <=15 psi drop)
8
12
14
18
19
Peak (Max. 20 psi drop)
18
18
23
22
23
Pressure Loss psi
@ Continuous Flow Rate
2
4
2
5
5
@ Service Flow Rate
7
11
9
14
15
@ Peak Flow Rate
19
19
20
19
20
Regen. Flow Rates, gpm
Backwash & Rapid Rinse
2.2
2.7
3.2
4.2
5.3
Injector
Blue
Blue
Blue
Yellow
Orange
Brine Draw / Rinse
0.38 / 0.5
0.38 / 0.5
0.38 / 0.5
0.43 / 0.64
0.60 / 1.05
Service Pipe Size, in.
1” & 3/4”
1” & 3/4”
1” & 3/4”
1” & 3/4”
1” & 3/4”
Factory Regeneration Settings
Brine Tank Fill (lbs of salt)
9
13.5
18
22.5
27
Softening (minutes dissolvingsalt)
90
90
90
90
90
Backwash (minutes)
6
7
7
8
8
Brine Draw & Rinse(minutes)
45
60
70
80
65
Backwash 2 (minutes)
1
1
1
1
1
Rapid Rinse (minutes)
5
7
6
7
7
Total Water Used, gallons
48
69
78
114
145
Dimensions in.
Mineral Tank, diameter x height
9 x 48
10 x 54
12 x 48
13 x 54
14 x 65
Brine Tank, diameter x height
18 x 33
18 x 33
18 x 33
18 x 33
23 x 42
Overall, depth x widthx height
18 x 27 x 56
18 x 28 x 62
18 x 30 x 56
18 x 31 x 62
23 x 37 x 76
Approximate Ship Wt., lbs.
104
137
162
213
284
Description
Space Saver
Model
Cabinet Models
PWS1C30
PWS1CC30
PWS1CC40
Resin Volume, cu. ft.
1.0
1.0
1.3
Capacity, grains
@Factory Salt @ 9lb/ft3
24,000
24,000
32,000
@Max. Salt @ 15lb/ft3
30,000
30,000
39,000
Gravel Underbed, lbs.
20
20
20
Operating Flow Rate, gpm
Continuous (3 gpm/ft3)
3
3
4
Service (8 gpm/ft3, <=15 psi drop
8
8
10
Peak (Max. 20 psi drop)
22
22
19
Pressure Loss psi (kPa)
@ Continuous Flow Rate
2
2
1
@ Service Flow Rate
5
5
3
@ Peak Flow Rate
20
20
19
Regen. Flow Rates, gpm
Backwash & Rapid Rinse
2.7
2.7
2.7
Injector
Blue
Blue
Blue
Brine Draw and Rinse
0.38 / 0.5
0.38 / 0.5
0.38 / 0.5
Service Pipe Size, in.
1” & 3/4”
1” & 3/4”
1” & 3/4”
Factory Regeneration Settings
Brine Tank Fill (lbs of salt)
9
9
12
Softening (minutes dissolvingsalt)
90
90
90
Backwash (minutes)
5
5
6
Brine Draw & Rinse(minutes)
45
45
55
Backwash 2 (minutes)
1
1
1
Rapid Rinse (minutes)
4
4
6
Total Water Used,gallons
48
48
61
Dimensions in.
Mineral Tank, diameter x height
10 x 35
10 x 35
10 x 44
Brine Tank, w x dx h
12 x 12 x 34
-NA-
-NA-
Overall, length x widthx height
16 x 23 x 43
12 x 24 x 45
12 x 24 x 50
Approximate Ship Wt., lbs.
94
105
135
Specifications

13
Description
High Efficiency Model Numbers
PWS1C30-HE
(Space Saver)
PWS1-30-HE
PWS1-45-HE
PWS1-60-HE
PWS1-75-HE
PWS1-90-HE
Media Volume, ft3
1.0
1.0
1.5
2.0
2.5
3.0
Capacity, grains
@ Factory Salt –6lb/ft3
22,000
22,000
33,000
44,000
55,000
66,000
@ Max. Salt –15lb/ft3
31,000
31,000
46,500
62,000
93,000
93,000
Operating Flow Rate, gpm
Continuous (3 gpm / ft3)
3
3
5
5
8
9
Service (8 gpm / ft3, <=15 psi drop)
8
8
12
14
18
19
Peak (Max. 20 psi drop)
22
18
18
23
22
23
Pressure Loss psi
@ Continuous Flow Rate
2
2
4
2
5
5
@ Service Flow Rate
5
7
11
9
14
15
@ Peak Flow Rate
20
19
19
20
19
20
Regen. Flow Rates, gpm
Backwash & Rapid Rinse
2.7
2.2
2.7
3.2
4.2
5.3
Injector
Blue
Blue
Blue
Blue
Yellow
Orange
Brine Draw and Rinse
0.38 / 0.5
0.38 / 0.5
0.38 / 0.5
0.38 / 0.5
0.43 / 0.64
0.60 / 1.05
Service Pipe Size, in.
1” & 3/4”
1” & 3/4”
1” & 3/4”
1” & 3/4”
1” & 3/4”
1” & 3/4”
Factory Regeneration Settings
Brine Tank Fill (lbs of salt)
6
6
9
12
15
18
Softening (minutes dissolvingsalt)
90
90
90
90
90
90
Backwash (minutes)
4
5
6
6
7
7
Brine Draw & Rinse(minutes)
35
40
55
60
70
55
Backwash 2 (minutes)
1
1
1
1
1
1
Rapid Rinse(minutes)
4
4
5
5
5
5
Total Water Used, gallons
41
41
59
67
97
122
Dimensions in.
Mineral Tank, diameter x height
10 x 35
9 x 48
10 x 54
12 x 48
13 x 54
14 x 65
Brine Tank, diameter x height
12 x 12 x 34
18 x 33
18 x 33
18 x 33
18 x 33
23 x 42
Overall, length x widthx height
16 x 23 x 43
18 x 27 x 56
18 x 28 x 62
18 x 30 x 56
18 x 31 x 62
23 x 37 x 76
Approximate Ship Wt., lbs.
94
104
137
162
213
213
Specifications (cont.)

14
Component Parts Breakdown

15
REF
DESCRIPTION
MODEL NUMBER
PWS1-30
PWS1-45
PWS1-60
PWS1-75
PWS1-90
A*
Control Valve
PWS1-30-VLV-L-BP-
PWS1-45-VLV-L-BP-
PWS1-60-VLV-L-BP-
PWS1-75-VLV-L-BP-
PWS1-90-VLV-L-BP-
B
Mineral Tank
MTP0948GR
MTP1054GR
MTP1248GR
MTP1354N
MTP1465N
C
Distributor
D100S-48
D100S-54
D100S-48
D100S-54
D100S-65
D
Resin
2 –H05P
3 - H05P
4 –H05P
5 –H05P
6–H05P
E
1/4/ x 1/8 gravel
QC20
QC20
QC20
2 –QC20
QC50
F
BrineTankAssy.
BTSQ1833ASSY
BTSQ1833ASSY
BTSQ1833ASSY
BTSQ1833ASSY
BT2342ASSY
G
Overflow Elbow
BT-OVERFLO
BT-OVERFLO
BT-OVERFLO
BT-OVERFLO
BT-OVERFLO
H
SafetyBrine Valve
SBV14ASSY
SBV14ASSY
SBV14ASSY
SBV14ASSY
SBV23ASSY
I
SaltPlatform
BTSG18SQ
BTSG18SQ
BTSG18SQ
BTSG18SQ
BTSG23
J**
BypassValve
Less Fittings
CV3006
CV3006
CV3006
CV3006
CV3006
K
Elbow Locking
Clip
FC103
FC103
FC103
FC103
FC103
REF
DESCRIPTION
MODEL NUMBER
PWS1C30
PWS1CC30
PWS1CC40
A*
Control Valve
PWS1C30-VLV-L-BP-
PWS1CC30-VLV-L-BP-
PWS1CC40-VLV-L-BP-
B
Mineral Tank
MTP1035GR
MTP1035GR
MTP1044GR
C
Distributor
D100S-48
D100S-48
D100S-48
D
Resin
2 –H05P
2 –H05P
2.5 –H05P
E
1/4/ x 1/8 gravel
QC20
QC20
QC20
F
BrineTankAssy.
BT1234ASSY
BC-1035C
BC-1044C
G
Overflow Elbow
BT-OVERFLO
BT-OVERFLO
BT-OVERFLO
H
SafetyBrineValve
SBV14ASSY
SBV14ASSY
SBV14ASSY
I
SaltPlatform
BTSG12
--NA--
--NA--
J**
BypassValve
Less Fittings
CV3006
CV3006
CV3006
K
Elbow Locking
Clip
FC103
FC103
FC103
*Atop screen (18280-02, not shown) is included with the control valveassembly of “-HE” suffix, Cabinet & Space Saver models
**Refer to “Installation Fitting Assemblies” pages 18-19foravailableI/Ofittings.
ALL MODELS INCLUDE ¾ QUICK CONNECT FITTINGS AS WELL AS 1” MALE NPT ELBOWS
REF
DESCRIPTION
MODEL NUMBER
PWS1C30-HE
(Space Saver)
PWS1-30-HE
PWS1-45-HE
PWS1-60-HE
PWS1-75-HE
PWS1-90-HE
A*
Control Valve
PWS1C30-HE-VLV-L-BP-
PWS1-30-HE-VLV-L-BP-
PWS1-45-HE-VLV-L-BP-
PWS1-60-HE-VLV-L-BP-
PWS1-75-HE-VLV-L-BP-
PWS1-90-HE-VLV-L-BP-
B
Mineral Tank
MTP1035GR
MTP0948GR
MTP1054GR
MTP1248GR
MTP1354N
MTP1465N
C
Distributor
D100S-48
D100S-48
D100S-54
D100S-48
D100S-54
D100S-65
D
Resin
2 –UHE05P
2 –UHE05P
3 - UHE05P
4 –UHE05P
5 –UHE05P
6–UHE05P
E
1/4/ x 1/8 gravel
QC20
QC20
QC20
QC20
2 –QC20
QC50
F
Brine Tank Assy.
BT1234ASSY
BTSQ1833ASSY
BTSQ1833ASSY
BTSQ1833ASSY
BTSQ1833ASSY
BT2342ASSY
G
Overflow Elbow
BT-OVERFLO
BT-OVERFLO
BT-OVERFLO
BT-OVERFLO
BT-OVERFLO
BT-OVERFLO
H
SafetyBrineValve
SBV14ASSY
SBV14ASSY
SBV14ASSY
SBV14ASSY
SBV14ASSY
SBV23ASSY
I
SaltPlatform
BTSG12
BTSG18
BTSG18
BTSG18
BTSG18
BTSG23
J**
BypassValve Less
Fittings
CV3006
CV3006
CV3006
CV3006
CV3006
CV3006
K
Elbow LockingClip
FC103
FC103
FC103
FC103
FC103
FC103
Component Parts List

16
Control Valve Breakdown

17
REF #
Part Number
Description
A
CV3002-A
Drive Assembly (does not include circuit board or motor)
B
CV3186
Power Cord with Transformer
C
CV3003
Meter and Cable Assembly
D
CV3006
Bypass Valve, Less Fittings
1
CV3998-01FA
Front Cover
2
CV3107-01
Drive Motor
3
CV3578HP-
02BOARD
Circuit Board
4
CV3004
Drive Cap Assembly
5
CV3135
O-ring, -228
6
CV3011
Piston Assembly
7
CV3174
Brine Valve
8
CV3005
Seal Cartridge Assembly
9
CV3946
Back Plate, V1 Valve
10
CV3180
Base O-ring, -337
11
CV3105
O-ring, -215
12
CV3177-01
Injector Screen
13
CV3010-1Z
Plug, Injector Assembly
14
CV3010-1F
CV3010-1G
CV3010-1I
Injector, Dark Blue (all models other than those below)
Injector, Yellow (PWS1-75, PWS1-75-HE)
Injector, Orange (PWS1-90, PWS1-90-HE)
15
CV3150
Retainer, Split Ring
16
CV3151
Nut, 1” Quick Connect
17
CH4615
Clip, Elbow Locking
18
CV3163
O-ring, -019
19
CV3165-01
Retainer, Brine Refill Flow Control
20
CV4144
3/8” Elbow, Parker fitting
21
CV3192
PKP10TS8BULK
Compression nut, ¾” FNPT, for drain elbow
Insert, for 5/8” OD poly tube
22
CV3158-02
Elbow, Drain, ¾” Male
23
CV3159-01
Retainer, Drain Line Flow Control
24
CV3162-022
CV3162-032
CV3162-042
CV3162-053
Drain Line Flow Control Button:
Flow Control Washer, 2.2 GPM (09x48, 10x35, 10x44, 10x54 tanks)
Flow Control Washer, 3.2 GPM (12x48 tanks)
Flow Control Washer, 4.2 GPM (13x54 tanks)
Flow Control Washer, 5.3 GPM (14x65 tanks)
Control Valve Parts List

18
1" PVC MALE NPT ELBOW
3/4" & 1" PVC SOLVENT ELBOW
Ref
Part #
Description
Qty
Ref
Part #
Description
Qty
CV3007
1" PVC male NPT
elbow assy
2
CV3007-01
3/4" & 1" PVC solvent
elbow assy
2
1
CV3151
Nut, 1" quick connect
2
1
CV3151
Nut, 1" quick connect
2
2
CV3150
Split ring
2
2
CV3150
Split ring
2
3
CV3105
O-ring 215
2
3
CV3105
O-ring 215
2
4
CV3149
Fitting
2
4
CV3189
Fitting
2
1" BRASS SWEAT
3/4" BRASS SWEAT
Ref
Part #
Description
Qty
Ref
Part #
Description
Qty
CV3007-02
1" brass sweat assembly
2
CV3007-03
3/4" brass sweat
assembly
2
1
CV3151
Nut, 1" quick connect
2
1
CV3151
Nut, 1" quick connect
2
2
CV3150
Split ring
2
2
CV3150
Split ring
2
3
CV3105
O-ring 215
2
3
CV3105
O-ring 215
2
4
CV3188
Fitting
2
4
CV3188-01
Fitting
2
Installation Fitting Assemblies

19
3/4" BRASS SHARK BITE
1" BRASS SHARK BITE
Ref
Part #
Description
Qty
Ref
Part #
Description
Qty
CV3007-12
3/4" brass shark bite
assembly
2
CV3007-13
1" brass shark bite
assembly
2
1
CV3151
Nut, 1" quick connect
2
1
CV3151
Nut, 1" quick connect
2
2
CV3150
Split ring
2
2
CV3150
Split ring
2
3
CV3105
O-ring 215
2
3
CV3105
O-ring 215
2
4
CV3628
Fitting
2
4
CV3629
Fitting
2
1-1/4" PLASTIC MALE NPT
Ref
Part #
Description
Qty
CV3007-05
1-1/4" plastic male NPT
assembly
2
1
CV3151
Nut, 1" quick connect
2
2
CV3150
Split ring
2
3
CV3105
O-ring 215
2
4
CV3317
Fitting
2
Installation Fitting Assemblies (cont.)