Fraser 3014 User manual

3014 COMPACT STATIC ELIMINATOR BAR
WITH INTEGRATED REMOTE MONITOR
OPERATING
INSTRUCTIONS

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3014 OI - Iss.3a - EN
Fraser static control equipment has been designed to give you
many years of productive service. However, the science of
static control has unique rules which must be followed to allow
the equipment to give a good return on your investment.
Please read the following operating and maintenance
instructions carefully.
Contents Page
Introduction
Safety
Positioning and Installation
Electrical Connections
Monitoring: LED and Remote
Commissioning and Operation
Maintenance
Troubleshooting
Accessories
Appendix I: Technical Specification
Appendix II: Remote Interface and Wiring Examples
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Contents

4© Fraser Anti-Static Techniques Ltd 2020
The 3014 static eliminator is one of the range of high performance DC static
eliminators from Fraser Anti-Static. These products are used by leading
manufacturers throughout the world to increase safety and productivity.
It is essential that you read and understand the complete manual before installing
and using this equipment. This is important for safety and for warranty cover.
1. Introduction
1.1. Features and Benefits
The Fraser 3014 static eliminator bar is designed to neutralise electrostatically
charged surfaces.
Powered by 24 V DC, it features integrated high voltage supplies meaning that no
high voltage cabling is required.
The 24 V DC power supply and remote
monitoring connections are made via an M8
4-pin connector. An external AC-DC PSU can
be ordered if 24 V DC is not available.
The status of the 3014 bar, including need
for cleaning, is indicated by the LED on the
endcap. Duplicate outputs enable integration
with control system/PLC.
Mounting onto the machine is with ‘T’ xings
that slide into the slot in the bottom of the
bar.
Explanation of Symbols
Warning!
This symbol appearing in the operating instructions refers to operations which,
if carried out improperly, may result in serious personal injuries.
Caution!
This symbol appearing in the operating instructions refers to operations which,
if carried out improperly, may result in damage to property.

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3014 OI - Iss.3a - EN
Before starting the installation please check that the 3014 bar has not been
damaged in transit. If the packaging material is damaged please report this
immediately to the vendor.
Check that the additional items are present with the bar:
1.2. Checking on Delivered Equipment
‘T’ xings
Bars up to 1000 mm in length are supplied with two
‘T’ xings. Extra ‘T’ xings are supplied for each
additional 500 mm or part thereof. For example:
850 mm: 2 ‘T’ xings
1330 mm: 3 ‘T’ xings
1810 mm: 4 ‘T’ xings
It is important to use all of the supplied ‘T’ xings.
Power Supply Cable
If ordered, a 24 V power supply cable with an
M8 x 4-pin connector will be supplied.
See Section 9 for details of cables and other
accessories.
IMPORTANT
DO NOT USE standard ‘computer style’ PSUs. These
do not have secondary earths and risk operator shocks
and damage to the 3014 bar. Only use the Fraser
external Power Supply Unit (Part No: E3024-PSU).
1. Introduction

6© Fraser Anti-Static Techniques Ltd 2020
2. Safety
The Fraser 3014 static eliminator bar has been designed in accordance with the
safety requirements of the EU Low Voltage Directive.
• The emitter pins are resistively coupled to the high voltage supplies.
The emitters are a Class 1 electrical energy source. Contact with the emitters
is not painful and will not result in electrically-caused injury, but may cause a
detectable sensation due to the small current which will flow.
• The emitter pins of the bar are necessarily sharp. The emitter pins are a
Class2 mechanical energy source. Contact with them may be painful, but will
not cause an injury requiring emergency medical attention. Take care when
handling the bar.
• Installation and maintenance work on the bar must only be carried out by
suitably qualified personnel.
• The negative pole of the 24 V DC supply provided to the bar must be
permanently earthed.
• Adequate installation earth / ground is required to ensure safe and proper
operation.
• Do not connect or disconnect the M8 cable from the bar whilst it is powered.
• A small amount of ozone will be produced as part of the ionisation process.
When installed correctly the level of concentration of ozone is less than
0.1ppm and is within internationally accepted limits.

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3014 OI - Iss.3a - EN
Please note that long lengths of the 3014 bar need careful handling during
installation to avoid damage. Bars over 2000 mm in length must be handled by two
people.
3.1. Locating the bar
• The most effective bar installation location is at or immediately before the
area where static is causing a problem, but remember that static can be
re-generated by subsequent passage over rollers or through another process.
• The 3014 bar should be mounted in a clean, dry and oil-free location.
• A static meter such as the Fraser 715 is useful in determining the best location
for the bar.
3.2. Positioning the bar
• Except on a winding reel of material, the material to be neutralised should be
in free air and not touching another surface as it passes the bar.
• It is not possible to neutralise static where the material is touching another
surface or roller.
• Position the bar such that no earthed metal parts are closer to the bar than
the material to be neutralised - earthed objects can attract ions away from
the target reducing the neutralisation power and causing an ion imbalance.
• The distance between the bar and material to be neutralised is 20mm -
150mm. The best distance is 20mm to 50mm.
3.3. Mounting the bar
• Use all of the ‘T’ fixings provided for mounting the bar. The ‘T’ fixings slide into
the slot in the bottom of the bar.
• When mounting the bar, the ‘T’ fixings must be evenly distributed along
the length of the bar. Do not allow more than 800 mm of unsupported bar
between ‘T’ fixings.
3. Positioning and Installation

8© Fraser Anti-Static Techniques Ltd 2020
3.4. Summary
3. Positioning and Installation
Incorrect location
Static neutralisation will be
very poor if there is not free air
opposite the bar.
Good location
Free air opposite the bar allows
good neutralisation.
A: 20 – 150 mm
(20 – 50 mm for best
performance).
B: Larger than A to avoid ion
loss to rollers or parts of
machine.
B
A

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3014 OI - Iss.3a - EN
4. Electrical Connections
WARNING: The 0 V (negative) output of the 24 V DC supply to the 3014 bar must
be earthed. If this is not done, the bar and Power Supply will be damaged and all
warranties will be voided.
IMPORTANT: The electrical specications and signalling scheme of the remote
monitoring interface differ from those of other Fraser 24 V static eliminator Bars
(3024 and NEOS series). Please read these instructions carefully before installing
the Bar.
All electrical connections to the bar are made via the M8 4-pole male connector on
the endcap of the bar.
If using the Fraser Anti-Static external Power Supply Unit (Part No. E3024-PSU),
simply connect the M8 cable from the Power Supply to the bar and ensure that the
supplementary ground wire is connected to installation protective earth before
connecting mains power.
If using a separate 24 V Power Supply and Cable (e.g. as part of a machine
control cabinet installation), follow the instructions in Section 4.2, Power Supply
Connections, for connecting the bar.

10 © Fraser Anti-Static Techniques Ltd 2020
4.1. M8 Pin Assignments
The M8 connector pin numbering scheme is shown below.
The pin assignment and typical wire colours are given in the table below. This refers
to cables supplied by Fraser. Other cables may have different colour schemes.
Pin Wire Colour Function Details
1 Brown +24 V 21 – 28 V operating range, 0.5 A
maximum current.
2 White OK signal +24 V nominal output voltage, 1,5 kΩ output
impedance in active state. Low impedance
connection to 0 V in inactive state.
See Appendix II for details.
3 Blue 0 V and GND 0 V must be connected to ground.
4 Black ATTENTION
signal
+24 V nominal output voltage, 1,5 kΩ output
impedance in active state. Low impedance
connection to 0 V in inactive state.
See Appendix II for details.
4. Electrical Connections
1
2
3
4
MALE
PIN
VIEW
ON
BAR
3
4
1
2
FEMALE
SOCKET
VIEW
ON 24V
CABLE

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3014 OI - Iss.3a - EN
4.2. Power Supply Connections
The diagram below shows the power supply connection requirements when using
the 24 V DC power supply on the customer’s machinery
The 24 V supply connection (Pin 1, brown wire) must be tted with a 1 A fuse. It is
recommended that a type ‘T’ or ‘gG’ fuse is used.
The 0 V supply connection must be connected to installation protective earth (PE).
This connection should be made at the power supply output terminal if possible.
There is no additional grounding connection to the bar – it is essential that this
connection is made externally.
WARNING: If the 0 V output of the DC power supply is not grounded, there is a
risk of the operator receiving an electric shock from the M8 connector on the bar.
CAUTION: If the 0 V output of the DC power supply is not grounded, damage may
occur to the power supply and/or the bar.
CAUTION: If the 0 V output of the DC power supply is not grounded the residual
voltage (balance) level of the bar cannot be guaranteed.
4. Electrical Connections
To the bar
+
_
DC
Fuse
+24V
0V
AC
AC
GND
1 Amp

12 © Fraser Anti-Static Techniques Ltd 2020
The LED on the endcap of the bar indicates its status as follows:
The 3014 bar is equipped with a remote monitoring interface which allows the
operating status of the bar to be fed into a PLC system or checked remotely.
Please see Appendix II for wiring instructions and examples for the remote
monitoring interface.
Please read these instructions carefully before installing the bar, because the
electrical specications and signalling scheme of the remote monitoring interface
differ from those of other Fraser 24 V static eliminator bars (3024 and NEOS
series).
5. Monitoring: LED and Remote
LED Indication Bar status Ionisation
Green OK. Active
Green/red ashing Cleaning/attention required. Active
Red Overload, hardware fault, supply voltage out of range. Inactive
Not illuminated Bar not powered. Inactive

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3014 OI - Iss.3a - EN
Before turning the bar on for the rst time, check:
• The positioning and mounting of the bar is in accordance with the instructions
given in Section 3 of this document.
• The electrical installation of the bar has been completed in accordance with
the instructions given in Section 4 of this document. In particular, ensure that
the 0 V output of the 24 V supply is connected to the installation protective
earth.
• If using the external AC-DC power adaptor, ensure that the supplementary
grounding wire is connected to the installation protective earth.
• Any operators who will work in close proximity to the bar are aware of its
presence and familiar with its operation.
WARNING: Always disconnect power before working on the bar.
Cleaning is the only maintenance required. Dirt around the emitters will reduce
ionisation effectiveness and result in unsatisfactory static neutralisation
performance.
The frequency of cleaning will depend on the process and the environment in which
the bar is installed. The bar should be cleaned when ‘attention required’ is indicated
by the endcap LED and/or remote monitoring interface.
To ensure best performance, the bar should be visually inspected on a regular basis
and cleaned whenever convenient.
A cleaning kit is available from Fraser, Part No. 81220. This is the ideal solution for
regular bar cleaning. Alternatively a toothbrush or soft nailbrush can be used. Do
not use a wire brush as this may cause damage to the bar.
Alternative cleaning materials are warm soapy water, or isopropyl alcohol (IPA).
The bar must be dry before the power is switched back on.
6. Commissioning and Operation
7. Maintenance

14 © Fraser Anti-Static Techniques Ltd 2020
In the event of problems with the bar, please use the following checks.
8. Troubleshooting
Symptom Cause(s) Solution(s)
No LED Bar not powered.
• Check power supply and connections.
• Check fuse.
• Check supply cable for damage.
Red LED
Power supply voltage outside
of specied range.
• Check and adjust power supply voltage.
• Ensure appropriate power supply
cable used.
• Ensure power supply not overloaded.
HV supplies overloaded.
• Check bar installation.
• Move bar further from earthed
metal objects.
• Check bar for damage.
Internal fault. • Contact supplier.
Red/Green LED
Emitters need cleaning. • Power off and clean bar.
Bar installed too close to
machine parts.
• Check bar installation.
• Move bar further from metal parts.
Poor Ionisation/
Neutralisation
Performance
Emitters need cleaning. • Clean bar.
Emitters worn.
• Check emitters for excessive wear.
• Replace bar.
Bar installed too close to
machine parts.
• Review installation, move bar away from
machine parts if possible.
Bar installed too far from
material to be neutralised.
• Review installation, move bar closer
to material if possible.
Bar installed opposite
roller/machine parts.
• Review installation, move bar opposite
material in free air if possible.

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3014 OI - Iss.3a - EN
A range of accessories to assist with installation and maintenance of the bar are
available from Fraser Anti-Static Techniques. Please contact your local distributor
to enquire regarding pricing and delivery of these items.
9. Accessories
Item Picture Description Part No.
3mcable M8 female, Bare ends.
Straight socket. 80892
5mcable M8 female, Bare ends.
Straight socket. 80930
7.5 m cable M8 female, Bare ends.
Straight socket. 80931

10 m cable M8 female, Bare ends.
Straight socket. 80932
3mcable M8 female, Bare ends.
90º socket. 80933
5mcable M8 female, Bare ends.
90º socket. 80934

16 © Fraser Anti-Static Techniques Ltd 2020
9. Accessories
Item Picture Description Part No.
7.5 m cable M8 female, Bare ends.
90º socket. 80935
10 m cable M8 female, Bare ends.
90º socket. 80936
Universal AC-DC power supply:
100 - 250V AC, 24V DC output
Fitted with 1.5 m of cable.
E3024-PSU
M8 male to M8 female 4-pin
extension cable for AC-DC power
supply unit. (Available in 2 m
lengths)
80937
‘T’ xing (40 mm),
including anged nut. 30248
Fraser Ioniser Cleaning Kit
containing:
• 500 ml of Cleaning Fluid.
• Soft bristle hand brush.
• Instructions for use.
81220

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3014 OI - Iss.3a - EN
10. Appendix I: Technical Specication
Power Supply
Input voltage:
Input current:
Maximum input power:
Input connector:
24 V DC nominal, 21 - 28 V operating range. 0 V earthed.
0.5 A max.
12 W.
M8, 4-pole, male.
Output
Output voltage:
Output frequency:
Emitter Material:
Emitter Touch Current:
±7.5 kV ±5%.
50 Hz.
Tungsten.
80 μA max. per emitter.
Monitoring
Endcap LED
status indication:
Green ashing: OK, bar operating normally.
Red/green ashing: Attention required.
Red: Supply voltage out of range or internal fault.
Remote Monitor
Signalling outputs:
Signalling levels:
Output current:
‘OK’ and ‘Attention’.
24 V output, 1.5 kΩ output impedance.
Sourcing (+24 V): 16 mA. Sinking (0 V): 20 mA.
Limited to 50 mA max. (output low) by internal protection.
PLC
Compatibility:
Remote monitor states:
Compatible with IEC 61131-2 Type 1 and Type 3 PLC inputs.
Bar OK, Attention Required, Fault, Bar not powered.
Protection
Internal protection: Under-/over-voltage lockout, surge protection, reverse supply polarity
protection.
HV supplies protected against overload.
Signalling outputs protected against short-circuiting.
Environmental Conditions
Ambient temperature:
Relative humidity:
Ingress protection:
0-55°C.
Maximum 70% rH, non-condensing.
IP67. Bar will not be damaged by exposure to water, but will
not function correctly if the emitters are bridged by moisture.
Mechanical
Dimensions:
Length:
Mass:
Materials:
20x32.5mm.
Available from 250mm to 4,010mm in 40mm steps.
0.15kg + 0.51kg/m e.g. 1 m bar: 0.66kg.
FR-ABS, epoxy resin, tungsten emitters, steel xings.
Standards CE, CB and UL.
CE Marking
EU LVD (2014/35/EU)
EU EMCD (2014/30/EU)
Emissions: EN 61000-6-3:2007.
Immunity: EN 61000-6-2:2005.

18 © Fraser Anti-Static Techniques Ltd 2020
This section describes the functioning of the remote monitoring interface in more
detail and provides wiring examples for common installation types.
IMPORTANT: The OK output always directly indicates the ionisation state of the
bar.
IMPORTANT: Because the outputs are implemented using an electronic switch
rather than a relay, when the bar is not powered, the outputs will not sink current.
The remote monitoring interface has two output signals, OK and ATTENTION.
The signalling scheme is described in the following table:
11. Appendix II: Remote Interface and Wiring Examples
11.1. Remote Signalling Scheme
Condition Ionisation OK
(White, Pin 2)
Attention
(Black, Pin 4)
Bar powered, all OK ACTIVE (HV ON) ACTIVE (24V) ACTIVE (24V)
Bar powered,
requires attention
(e.g. cleaning)
ACTIVE (HV ON) ACTIVE (24V) INACTIVE (0V)
Overload, hardware
fault, supply voltage
out of range
INACTIVE (HV OFF) INACTIVE (0V)
Will sink current.
INACTIVE (0V)
Will sink current.
Bar not powered INACTIVE (HV OFF) INACTIVE (0V)
Will not sink
current.
INACTIVE (0V)
Will not sink
current.

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3014 OI - Iss.3a - EN
The OK and ATTENTION signals are designed to allow direct connection to PLC
digital inputs conforming with IEC 61131-2 Type 3 characteristics. The detailed
specication of the remote signalling outputs is given in the table below.
11.2. Remote Interface Electrical Specications
11. Appendix II: Remote Interface and Wiring Examples
Characteristic Specication Notes
High-level output
voltage, open-circuit
VIN – 0.5V VIN is nominally 24V. High-level output
voltage depends on power supply voltage.
Output impedance,
high-level
1.5kΩ Internal pull-up to VIN.
Maximum output
current, high-level,
VIN = 24V (sourcing)
16mA Output shorted to 0V.
Low-level output
voltage, open-circuit
0V Connected internally to 0V by
low-impedance switching device.
Output impedance,
low-level
<50Ω
Maximum output
current, low-level
(sinking)
20mA Protected by internal self-resetting fuse.
Maximum externally
applied voltage
28V Signal output is also protected against
transient over-voltage.

20 © Fraser Anti-Static Techniques Ltd 2020
11. Appendix II: Remote Interface and Wiring Examples
The simplied schematic diagram below shows the implementation of the remote
signalling outputs.
11.3. Interfacing with PLC systems
To interface the bar with a PLC digital input conforming with IEC 61131-2 Type 1
and Type 3 characteristics, simply connect the ‘OK’ and/or ‘ATTENTION’ outputs
from the bar to the PLC digital input module as shown below.
3014 bar M8 connector
Circuit inside the 3014
+24V
0V + GND
ATTENTION PULL-UP
1k5
OK PULL-UP
1k5
ATTENTION
OK
0V + GND 24V
ATTENTION SignalOK Signal
BLACK
BLUE BROWN
4
3 1
WHITE
2
3014 bar M8 connector
FUSE
1A
DIGITAL INPUT 1
DIGITAL INPUT 2
PLC SYSTEM
DIGITAL I/O
OK
ATTENTION
24V power supply PSU
24V
BLACK
BLUE BROWN
4
3 1
WHITE
2
The switches in the diagram above are shown in the position corresponding to ‘Bar
powered, all OK’.