Fraser 3024 F User manual

3024 F and 3024 L
WITH INTEGRATED REMOTE MONITOR
OPERATING
INSTRUCTIONS

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3024 OI - Iss.3 - EN
Fraser static control equipment has been designed to give you
many years of productive service. However, the science of
static control has unique rules which must be followed to allow
the equipment to give a good return on your investment.
Please read the following operating and maintenance
instructions carefully.
Contents Page
Introduction
Safety
Use
Checking on Delivered Equipment
General Specification and Dimensions
Positioning
Operation and Control
Maintenance
Health and Safety
Certification and EU Declaration of Conformity
Troubleshooting
Spare Parts and Accessories
1
2
3
4
5
6
7
8
9
10
11
12
4
5
6
6
7
8
11
15
15
15
16
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Contents

4© Fraser Anti-Static Techniques Ltd 2020
1.1 Explanation of Symbols
Warning!
This symbol appearing in the operating instructions refers to operations which,
if carried out improperly, may result in serious personal injuries.
Caution!
This symbol appearing in the operating instructions refers to operations which,
if carried out improperly, may result in damage to property.
1. Introduction
This manual applies to the 3024 F and 3024 L Static Eliminator Bars.
It is essential that you read and understand the complete manual before installing
and using this equipment. This is important for safety and for warranty cover.

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3024 OI - Iss.3 - EN
2. Safety
Any changes to the equipment without written consent of the manufacturer will
nullify the warranty and CE/UL certication.
Warnings:
- The Anti-Static Bar is only designed for neutralising surfaces with an
electrostatic charge.
- Electrical installation must only be carried out by a qualied electrical engineer.
- Adequate installation earth/ground is required to ensure safe and proper
operation.
- The 0 V output of the 24 V DC electrical supply must be earthed.
- Disconnect the power supply before cleaning or handling the Bar.
- The emitters are sharp and can cause physical injury.
- There are no user serviceable parts inside the Bar.
- When installed correctly the ozone generated by this product is within
internationally accepted limits.
- Ensure the Bar and connecting cable are free from damage prior to
installation and check periodically once in use.

6© Fraser Anti-Static Techniques Ltd 2020
3. Use
The 3024 F and 3024 L are high performance Static Eliminator Bars. Powered by
24V DC, they have an integrated HV supply and feature remote monitoring to
check bar function remotely.
They are designed for internal factory use.
3024 F: (F = Fast)
Designed to cope with speeds up to 1300 m/min. Ideal for
fast-moving materials.
Operating distance for best performance 25 - 100 mm.
3024 L: (L = Long Range)
Designed to cope with distances from 100 mm to 500 mm.
Designed for applications with changing geometry.
4. Checking on Delivered Equipment
The equipment leaves our factory in suitable protective packaging. Please check
that it is undamaged when it arrives. If there is visible damage contact the Factory
or one of our Distributors immediately, before carrying out any installation.
Check that the parts that have been delivered are the same as you have ordered.
Loose Parts: Mounting ‘T’ pieces - 2 for the lengths up to 1 m plus extra
mounting bracket for every additional 500 mm.
M8 Connector and lead - as per order.

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3024 OI - Iss.3 - EN
Power Supply:
Voltage: 24 V DC (21 - 28 V).
Current: 0.5 A DC max when used without the Remote Monitor.
Up to 1 A DC max when using the Remote Monitor.
High Voltage: 11 kV integrated into Bar.
Supply cable: Low voltage, industry standard M8 connector 4-pin.
Emitters: Long life, high grade Tungsten.
Status indication:
LED. Green = OK. Red = fault or very dirty Bar.
Remote Monitor - see page 12-13
Environmental:
IP66. Internal use.
0 - 55 °C Max.
Dry: max 70% rH, non condensing.
Length: Effective length = 100% of actual length.
Height and Width: Height = 41.5 mm.
Width = 22 mm.
Weight: 1.1 kg/m.
Mounting: Low prole mounting blocks within the Bar.
Approvals: CE, UL and CB.
5. General Specication and Dimensions
OVERALL LENGTH = ACTIVE LENGTH 8.5
22.0
41.5
22.0
41.5
OVERALL LENGTH = ACTIVE LENGTH 8.5

8© Fraser Anti-Static Techniques Ltd 2020
6. Positioning
3024 Bar
Material
3024 Bar
Material
FREE
AIR
i. The best location is at, or immediately before, the area where static is causing
the problem. Remember that static can be regenerated if the material passes
over rollers or through a process after neutralising. A Static Meter is useful to
determine the best position.
ii. Important. Except on a winding reel of material, the material to be neutralised
should be in free air, not touching another surface as it passes the Bar. It is not
possible to neutralise static electricity where the material is touching another
surface or roller. Position the Bar 50 mm from rollers or the machine frame.
iii. The emitter pins should face the material to be neutralised and be within the
following operating distance:
3024 F: Operating distance 25 - 100 mm.
3024 L: Operating distance 100 - 500 mm.
iv. The bars must be dry and oil-free.
v. It is important that the emitter pins are not touching, or close to metal objects,
to avoid spark erosion that will damage both the Bar and the metal object.
vi. If more than one Bar is used, they should not be positioned directly opposite
each other, but should be offset by at least 50 mm.

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3024 OI - Iss.3 - EN
6. Positioning
B
A
- Emitters facing material.
- Bar >50 mm from rollers or machine parts.
- Material in free air (optimum).
- Distance ‘A’: depends on Bar type. Closer is better.
- Distance ‘B’: if there are two Bars, offset them >50 mm

10 © Fraser Anti-Static Techniques Ltd 2020
3024 F
- Distance from material: 25 - 100 mm. Best distance 40 - 70 mm.
Do not position the 3024 F closer than 25 mm to the material.
- Material should be in free air.
- With a plastic DC Bar like the 3024 F the nearest earth should be more than
the distance of the product. If there is an earthed body closer to the Bar than
the material to be neutralised it will attract the ions from the Bar. So if the Bar
is 50 mm from the material to be neutralised there should be no metal and
earthed parts closer than this.
3024 L
- Distance from material: 100 to 500 mm. Best distance 100 - 300 mm.
6. Positioning
3024 F Bar
3024 L Bar
Material at 50 mm from Bar
Material at ‘X’ mm from Bar
‘X’ mm
No earthed
objects in this
area within
50 mm of
3024 F Bar.
No earthed
objects within
this area,
including full
sides of Bar.

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3024 OI - Iss.3 - EN
7. Operation and Control
Warning: Failure to follow the installation requirements may result in injury or
damage to equipment.
OVERALL LENGTH = ACTIVE LENGTH 8.5
22.0
41.5
22.0
41.5
OVERALL LENGTH = ACTIVE LENGTH 8.5
Status LED
Emitters
M8 Connector
+
-
DC
Fuse
1 Amp
+24 V
0 V
AC
AC
GND
1. Electrical
Using an existing 24 V DC supply:
The 24 V output must be fitted with a 1 Amp fuse e.g. Type: 1A, T, 250 V.
The 0 V output must be connected to earth.
The WHITE wire to the M8 4-pin connector must be connected to installation earth.

12 © Fraser Anti-Static Techniques Ltd 2020
7. Operation and Control
Pin Colour Function
1Brown 24 V
2White Earth
3Blue 0 V and Earth
4Black Remote Monitor
MALE
1
24
3ON
BAR
PIN
VIEW
ON 24 V
CABLE
SOCKET
VIEW
FEMALE
3
4 2
1
2. Status LED and Remote Monitor
The 3024 Bar gives a signal showing its operational status in two ways:
i. LED
- the LED mounted above the cable connector on the Bar.
- flashes GREEN if all is OK.
- flashes RED if there is a fault.
ii. Remote Monitor
- uses the black wire in the 4 wire supply cable to send a 0 V or 21 - 28 V
signal to the PLC or other destination chosen by the customer.
- the voltage is taken from the power supply to the Bar. No additional
power source is required.
The voltage out will be the same as the voltage in: 21 - 28 V DC.
See wiring diagram and examples below.
BROWN = +24 V DC
BLUE = 0 V + GROUND
BLACK = RM Signal
WHITE = GROUND
If remote monitor function is not needed insulate black wire and do not connect
anything to it.

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3024 OI - Iss.3 - EN
7. Operation and Control
Remote Monitor signal is valid 4 seconds after power is applied.
BLACK = 24 V when 3024 status signal OK
BLACK = 0 V when 3024 status signal FAULT
3024 Internal M8 Connector
24 V
GROUND
REMOTE MONITOR
0 V + GROUND
RELAY
WHITE
BLACK
BLUE
BROWN
External indicator can be
connected to BLACK wire to
show status. This is useful for bars
mounted in inaccessible areas.
Lamp rating 24 V DC, maximum
10W. An LED can also be used
with a suitable resistor. Maximum
current 0.5 Amp.
External relay can be connected
for additional control/feedback
congurations.
Coil rating: 24 V DC, 10 W max.
EXTERNAL LAMP/INDICATOR
Example Application Use of Remote Monitor
EXTERNAL RELAY
BLUE/GROUND
BLACK
WIRE
LAMP
24 V
BLUE/GROUND
BLACK
WIRE
RELAY
24 V

14 © Fraser Anti-Static Techniques Ltd 2020
7. Operation and Control
3. Mechanical
1) Mounting Brackets
Versatile mounting ‘T’ pieces slide into slot at the bottom of
the Bar.
Two mounting blocks for Bars up to 1 m, plus extra mounting
brackets for each additional 500 mm.
Where the optional 100 - 250 V AC Power Supply has been ordered ensure the
Power Unit is connected to 3-wire AC mains supply. Live + Neutral + Ground, and
that extra Earth wire from power supply is bonded to Ground. With this optional
supply an interface cable is required to access the remote monitor feature.
Faults
A fault signal could mean:
i. Input voltage is outside of 21 V - 28 V range.
- check input voltage at Bar.
ii. Bar overloaded.
- clean Bar.
- make sure that positioning of Bar meets these instructions.
iii. HV output not correct.
- contact Fraser or distributor.

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3024 OI - Iss.3 - EN
8. Maintenance
9. Health and Safety
Turn off electricity to the Power Unit before doing any installation or maintenance
work.
Cleaning is the only maintenance required. Dirt around the emitters will reduce
efficiency and result in unsatisfactory performance. A toothbrush or nail brush is
ideal for cleaning Bars. Do not use a wire brush as this will damage the Bar. The Bar
can be washed with soapy water or isopropyl alcohol (IPA), but it must be dry on the
inside of the Bar around the emitters before turning the power on.
When cleaning around the emitters - take care as the pins are sharp!
When installed correctly the ozone generated by this product is less than 0.1 ppm
and within internationally accepted limits.
Please note, when handling and cleaning, that the emitter pins are sharp and care is
needed.
The emitter pins are shockless - there is a large resistor below each emitter
reducing the current to a shockless level. However please note that DC current can
transfer charge to a body if it is touching or close to an emitter for a longer period.
This could give a shock when discharging.
10. Certication and CE Declaration of Conformity
We declare that this equipment conforms to the following EC Directives:
Low Voltage Directive: 2014/35/EU.
EMC Directive: 2014/30/EU.
And is entitled to display the CE Mark.
For further instructions and information, please contact the manufacturer.

16 © Fraser Anti-Static Techniques Ltd 2020
11. Troubleshooting
On power-up, the status LED will be RED for up to 3 seconds while internal checks
are being carried out inside the bar. After this time, if all operating conditions are
normal, the status LED will turn GREEN.
If the status LED does not illuminate GREEN or RED, then check the electrical
supply. If the electrical supply is OK, then check the connecting cables for damage.
If the status LED is RED, then this indicates overload or other fault:
- Turn the power off and clean the bar.
- Check the electrical supply.
- Check the installation location is as described in this manual.

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3024 OI - Iss.3 - EN
12. Spare Parts and Accessories
Item Picture Description Part No.
3mcable M8 female, bare ends.
Straight socket. 80892
5mcable M8 female, bare ends.
Straight socket. 80930
7.5 m cable M8 female, bare ends.
Straight socket. 80931
10 m cable M8 female, bare ends.
Straight socket. 80932
3mcable M8 female, bare ends.
90º socket. 80933
5mcable M8 female, bare ends.
90º socket. 80934

18 © Fraser Anti-Static Techniques Ltd 2020
12. Spare Parts and Accessories
Item Picture Description Part No.
7.5 m cable M8 female, bare ends.
90º socket. 80935
10 m cable M8 female, bare ends.
90º socket. 80936
Universal AC-DC power supply:
100 - 250 V AC, 24 V DC output
Fitted with 1.5 m of cable.
E3024-PSU
M8 male to M8 female 4-pin
extension cable for AC-DC power
supply unit
(available in 2 m lengths).
80937
Mounting ‘T’ Bracket, including
anged nut. 30248
Fraser Ioniser Cleaning Kit:
- 500 ml of Cleaning Fluid
- Soft bristle hand brush
- Instructions for use
81220

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3024 OI - Iss.3 - EN
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Scotts Business Park, Bampton, Devon, EX16 9DN, UK
T + 44 (0) 1398 331114 F + 44 (0) 1398 331411
E [email protected] W www.fraser-antistatic.com
3024 OI - Iss.3 - EN
For more information about static and to view the full range
of our products, please visit www.fraser-antistatic.com