Fresh-Aire UV Commercial Series Maintenance and service guide

A
B
E
D
The Fresh-Aire UV Bus Kit is designed to reduce biological fouling of a/c coils and
blowers in commercial buses. Germicidal UV light improves indoor air quality and
reduces maintenance costs by keeping coils clean. CX model buses have two a/c
systems and will require two Fresh-Aire UV Bus Kits, one for each system.
C
COMMERCIAL SERIES
UV LIGHT BUS KIT
INSTALLATION
& MAINTENANCE
F
G H I
J
N O
Q
P
K L M
Parts Included
AUV Lamp (TUVCL-246-TF)
BLamp Cable
CLamp Mounting Bracket
DPower Supply
EIn-Line Fuse
FSafety Interlock Switch
GHex Bolt ⁄” - 16 x 1.000
HSpring Locking Washer ⁄”
IHex Nut ⁄” - 16
JHex Head Self Tapping Screw ¼”-14 x .875
KHex Head Self Tapping Screw #8-18 x .750
LFlat Head Self Tapping Screw #6-20 x .500
MPanel Mount Bushing
NWasher Flat ⁄”
OZip Tie
PAdhesive Zip Tie Mount
QSight Glass 1”
IMPORTANT!
• Only qualified technicians should install this product*
• Read instructions carefully including safety warnings
WARNING
PROTECT EYES FROM UV LIGHT
TURN OFF UNIT OR DISCONNECT
BEFORE SERVICING

Installation
The Fresh-Aire UV Bus Kit is
designed to reduce biological
fouling of a/c coils and
blowers in commercial buses.
Germicidal UV light improves
indoor air quality and reduces
maintenance costs.
The Fresh-Aire UV lights (2)are
mounted in the (2) a/c units
between the evaporator and
blower wheels.
To start, remove the a/c access
panels from the roof. Then, from
the inside of bus, remove each
access corner panel from both
sides of the return.
1From the roof a/c access,
drill a 1” hole on each corner
near the back to allow the
power wire and lamp cable to
pass through to the ballast and
fuse block locations on either
side. Install ¾” bushing in each
hole. Seal hole if needed.
2Mount the 24 VDC ballast
on the side without the fuse
block , securing to the top
framing with self-tapping
screws J. There are two power
wires on the ballast, attach the
shorter one to the grounded
terminal, then pass the longer
one through the ¾”hole from
step 1. It will connect to the
Safety Interlock Switch F.
3The Safety Interlock Switch Fis intended to prevent accidental UV-C exposure
when servicing the a/c system. It will shut o power when the access cover is
removed. Installation is through the roof a/c access. The Safety Interlock Switch
is positioned on the left corner near the wire/lamp cable access hole. Use self-
tapping screws Kto secure the interlock bracket plate just below the gasket. The
push-button switch should be just above the a/c cabinet, so the switch is “on”
when the access panel is closed/secured.
4Attach the ballast power wire to the Safety Interlock Switch normally open
terminal.
5Attach the other wire to the common terminal, it will pass through the hole on
the other side of the cabinet. It connects to the In-Line Fuse Ewhich is connected,
with a shorter wire, to an open terminal on the 24 VDC Fuse Block.
6Install Lamp Mounting Brackets C(2 per a/c unit) to each side of the
evaporator coil framing supports between the coil and blower. Use existing holes
in the frame and fasten using bolts G, at washers N, spring washers H, and nuts
I. Check to make sure both brackets are level and properly secured to frame.
7Then mount UV Lamp Aonto each bracket
and connect to Lamp Cable B.
8Install Sight Glass Q. The Sight Glass allows
safe viewing of the UV light system when in
operation. Use an existing hole or drill a 1”hole
near the ballast location in the top of the HVAC
enclosure so the UV Light will be visible when
in operation. Press the base of the sight glass
through the hole until it snaps in.
2
2
1
3
4
5
6
A
Ballast
Ballast
Power
Wire
Long Power Wire
Blower Blower
UV Lamp
UV Lamp Cable
UV Lamp Cable Connector
UV Lamp Power Cable
Safety
Interlock
Switch
Safety Interlock Switch Detail
Mount Power Supply to top of coil & blower
enclosure using self-tapping screws.
Ground
HVAC Cabinet Coil
Long
Power
Wire
Ballast
Power Wire

1
5
66
6
GN
N
NHI
E
C
A
8Q
Top View
www.FRESHAIREUV.com
Zip Ties Oand Mounts P
24 VDC Power Block Detail
Mounting Bracket Detail.
Install Sight Glass.
Attach Mounting Brackets to both sides of coil
enclosure so that lamp is positioned between
blower and coil.
Drill one 1” hole
on each side of
enclosure to pass
wires through.
Connect the In-Line Fuse to an
open terminal on the Fuse box.
Mount Power Supply to top of coil & blower
enclosure using self-tapping screws.
Coil
Mounting
Bracket
UV Lamp
24 VDC Fuse Block
Blower Blower
Blower
Blower Blower
UV Light Installation
for CX Model Bus
Side View
9When installation is complete replace
the access panel back into position and
secure it so that it depresses the Safety
Interlock Switch. Look through the Sight
Glass to conrm that the UV Lamp is lit.

Warning!
Caution: UV-C light that can cause Serious Eye Burns and Temporary Blindness, Ensure all access panels have been replaced
and doors closed before powering-up the system. Turn on the main power then switch on the UV light power supply. Use the
sight glass to conrm that the UV Lamp is operating.
UV System Maintenance
Periodically wipe the UV lamps with a clean cloth or alcohol swab to remove any accumulated dust or dirt. This should be
performed at least every 6-9 months or during routine maintenance intervals.
UV Lamp Replacement
The UV Lamp is rated for two years germicidal eectiveness. Lamps will continue to glow after they have passed their rated life
span but their germ-killing eectiveness diminishes with time so they must be replaced on schedule for the system to function
properly. Contact your local dealer for replacement lamps.
Important! Use only Fresh-Aire UV® replacement lamps.
Trouble Shooting
Problem Solution
UV Lamp(s) Not Lighting 1. Check that power is applied.
2. Check that the unit is turned ON.
3. Ensure the remote lamp cables are properly connected.
4. Check the fuse. Replace only with same size and type.
5. Reset power switch on power supply (o then on).
6. Install New UV Lamp(s).
7. Consult Factory.
UV Lamp(s) Flickering 1. UV Lamp(s) have reached end of eective service life. Install new lamp(s) of
same type.
2. If unit is new, check remote cables to ensure they are properly connected.
3. Reset power switch on power supply (o then on).
4. If new lamps still icker, consult factory.
UV Lamps Have burned Out Prematurely 1. Consult Factory.
Power Supply Will Not Light UV Lamps
even after new lamps are installed
1. Consult Factory.
2. External power suppressor may be needed if power surges occur.
Part# TUVCL-246-TF 46” 2 Year Eective Lamp Life
TUVC-BUS-KIT-MAN 5.8.18
©2018 [e-mail]
WWW.FRESHAIREUV.COM
Made in USA