FRIATEC FRIAMAT PRIME ECO User manual

www.friatools.com
OPERATING INSTRUCTIONS
FRIAMAT PRIME ECO

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1. Preliminary remarks 4
1.1 Safety instructions and hints 4
1.2 Intended use 4
2. Safety 5
2.1 Functional reliability 5
2.2 The operator’s obligations 5
2.3 Sources of danger 6
2.4 Mains operation 6
2.5 Generator operation 7
2.6 Extension cable 8
2.7 Opening the device 8
2.8 Safety measures at the installation site 8
2.9 Emergency 8
3. Basic information 9
3.1 Layout/parts 9
3.2 Function keys explained 10
3.3 Display 11
3.4 Function key symbols explained 12
3.5 Function status symbols explained 13
3.6 Type plate 13
3.7 Reader wand 13
3.8 Scanner 14
3.9 Protective cap for data interface 14
3.10 Temperature probe 14
3.11 Fan functionality 15
3.12 FRIAMAT preCHECK function 15
3.13 Signalling devices 15
3.14 Technical details 16
3.15 Automatic activation of maintenance interval 17
3.16 Transport/storage/dispatch 17
Contents Page

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4. “Fusion” sequence 18
4.1 Siting, connection, and startup 18
4.2 Reading in the barcode 19
4.3 Starting the fusion procedure 19
5. FRIAMAT prime eco 21
5.1 “Basic settings” menu 21
5.2 “Fusion Sequence” menu 21
5.2.1 “Operator pass” submenu 22
5.2.2 “Traceability” menu 23
5.2.3 “Info Data” submenu 23
5.2.4 “ID Data” submenu 24
5.3 “Data” submenu 24
5.3.1 “Transfer” submenu 25
5.3.2 “Delete” submenu 26
5.4 Fusion options 26
5.4.1 “ID Data” menu 26
5.4.2 Traceability Barcodes / Pipe Number / Pipe Length 28
5.4.3 Info Data: Info Text, Comment, Subcontractor 29
5.4.4 Scraper Tool 29
5.5 “Info” menu 30
5.6 “Emergency Input” menu 30
6. Warranty / maintenance / disposal 31
6.1 Warranty 31
6.2 Maintenance and care 31
6.3 Disposal 31
7. Error messages / warnings / info 32
8. Annex 35
8.1 Authorised service stations 35
8.2 Updates to these operating instructions 35
Contents Page

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1. Preliminary remarks
1.1 Safety instructions and hints
In these operating instructions, the following symbols with warnings are used:
Symbol Meaning
WARNING!
Danger to people.
Failure to comply can result in death or serious injury.
CAUTION!
Danger to people.
Failure to comply can result in minor or moderate injury.
NOTE Danger to objects.
Failure to comply can result in objects damage.
INFORMATION Application hints and other useful information. Failure to
comply can not result in personal inury or objects damage.
1.2 Intended use
FRIAMAT fusion units are designed to apply a maximum fusion voltage of 48 V
on the following:
• FRIALEN®safety fittings with HDPE pressure pipes (SDR 17-7),
• FRIALEN®XL large pipe installations with HDPE pressure pipes (SDR 17-7), and
• FRIAFIT®sewage fittings with HDPE sewage pipes (SDR 17-33).
FRIAMAT fusion units can also be used on fittings from other manufacturers
when these components bear a 24 digit barcode complying with
ISO 13950:2007-03. The power ratings and technical data of both the fittings
and the FRIAMAT fusion unit must be observed (see also Section 3.14
“Technical data”).
Intended use also includes adherence to:
• all of the instructions in these operating instructions,
• the general and specific processing specifications for electrofusion fittings,
and
• the applicable accident prevention regulations, the environmental
regulations, the statutory rules, the pertinent safety provisions, and all
standards, laws, and directives applying in the country of use.

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2. Safety
2.1 Functional reliability
FRIAMAT fusion units are state of the art, built in accordance with the require-
ments under ISO 12176-2 and the acknowledged safety standards and fitted
with the required safety devices. Prior to delivery, FRIAMAT fusion units are
tested for correct and safe functioning. Failure to operate or otherwise use the
equipment properly will pose a danger to:
• the health of the operator,
• the FRIAMAT fusion unit or other property of the user, or
• the efficiency of work with the FRIAMAT fusion unit.
Safety considerations forbid the following:
• modifications and changes to the FRIAMAT fusion unit and
• working with FRIAMAT fusion units with broken lead seals. Failing to
• observe the above makes all warranty claims void.
2.2 The operator’s obligations
Only trained personnel may work with the FRIAMAT fusion unit. In the work
area, the operator is responsible for all third parties. The owner is obliged:
• to make the operating instructions accessible to the operator and
• to ensure that these instructions have been read and understood.
The operating instructions must be kept at all times at the device’s place of use
(ideally in the mesh pocket on the transport box). They must be accessible to
the operator at all times.

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2.3 Sources of danger
WARNING!
Electric shock from live parts! Danger of death!
• Never leave the FRIAMAT fusion unit unattended.
• Immediately replace damaged housings, connecting lines, and extension cables.
Stop using the FRIAMAT fusion unit.
• Before all care and maintenance work, pull out the plug connecting the
equipment.
• Maintenance and repair work must be performed by authorised FRIATEC
service stations only.
• Supply FRIAMAT fusion units only with the operating voltage specified
on the ratings plate.
• Fit a residual current protective device (RCD) when this is prescribed.
• Do not remove or otherwise put safety installations out of operation.
• Immediately eliminate identified defects.
WARNING!
Danger of fire and explosion from highly flammable materials and potentially
explosive atmospheres!
• Keep away from flammable liquids and gases.
• Do not use in potentially explosive atmospheres (e.g. in areas where flammable
gases, solvent vapours, or ignitable dusts can accumulate).
• Never leave the FRIAMAT fusion unit unattended.
2.4 Mains operation
Out of doors (building sites), power outlets must be fitted with residual
current protective devices (RCDs). The regulations governing RCDs must be
observed here.
NOTE
Before commencing fusion, check the input voltage. The FRIAMAT fusion unit
is designed for an input voltage range of 190-250 V!

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2.5 Generator operation
NOTE
Only those generators must be used that have been designed for industrial
use on building sites. The operating instructions for the generator must be
observed!
The use of generators must comply with DVGW work sheet GW308, VDE 0100
Part 728, and the specifications and guidelines applying in the country of use.
INFORMATION
The rated power output required from the generator depends on the level
needed for the largest fusion fitting, the connection conditions, the ambient
conditions, the generator type, and its control characteristics. Generators from
different series exhibit highly diverse control characteristics. The suitability of
a specific generator, therefore, cannot be safeguarded even when it provides
the required rated power output according to its technical data sheet.
In cases of doubt, e.g. when acquiring new equipment, contact our service
hotline [phone]!
Use only those generators that operate with frequencies within 44-66 'Hz.
First start the generator, and let it run for half a minute. If necessary, adjust the
no-load voltage, limiting it to the voltage specified in the technical data. The
generator (mains) fuse must be at least 16 A (slow blow).
NOTE
During fusion, do not operate any other consumer from the same generator!
On finishing fusion work, first pull out the plug connecting the device to the
generator, and then switch off the generator.

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2.6 Extension cable
When using an extension cable, make sure it has an adequate conductor
cross section:
• 2.5 mm2up to 50 m in length or
• 4 mm2up to 100 m in length.
NOTE
Danger of overheating in the extension cable!
The extension cable may be used only when it has been completely unwound
and stretched out.
2.7 Opening the device
WARNING!
Electric shock from live parts! Danger of death!
• Never open the FRIAMAT fusion unit when it is supplied with operating voltage!
• FRIAMAT fusion units may be opened only by specialised personnel from
an authorised FRIATEC service station!
2.8 Safety measures at the installation site
The connecting and fusion cables must be protected against sharp edges.
Do not expose the FRIAMAT fusion unit to heavy mechanical loads.
FRIAMAT fusion units are splash proof. They may not, however, be immersed
in water.
2.9 Emergency
In emergencies, immediately set the main switch to OFF, and disconnect the
FRIAMAT fusion unit from the voltage supply.

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3. Basic information
3.1 Layout/parts
1
2
3
4
58
6
7
1 Main switch
2 Fusion cable with reader wand 5 Ventilation slots (air outlet)
or barcode scanner 6 Adapter bag
3 Front foil with display 7 Power cable
and function keys 8 Ventilation slots (air intake)
4 Service interfae (USB)
with protective cap

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3.2 Function keys explained
1
2
34
1 Function keys
The three blue function keys let you access the function key symbols shown
on the display.
2 Direction keys
The direction keys (left/right/up/down) let you move the cursor through the
menu structure. The selection is confirmed with OK or one of the function keys.
3 START key
The START key is used to start a fusion procedure. This key is also used to
confirm messages on the display.
4 STOP key
The STOP key is used to abort a fusion procedure, to close sub- or individual
menus, and to cancel an input (without saving).

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3.3 Display
1 Function status symbols
Symbols appear representing the functions that can be activated at this
time. See also Section 3.5. Also shown is the next due maintenance (see also
Section 6.2).
2 View ambient details
Key ambient details are shown (date, time, ambient temperature, voltage,
and frequency).
3 Main window
The main window presents all inputs and details in each of the menus.
4 Guide key symbols
This presents the functions that are activated at each of the blue guide
keys. The symbols shown vary depending on the menu selected (see also
Section 3.4).
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3
1

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3.4 Function key symbols explained
Symbol Designation Description
Menu key This opens the main menu
Input / emergency input
key
This lets you input a barcode manually,
e.g. when it cannot be read. This opens
a virtual keypad.
ID Data key
This opens the ID Data input dialog for taking
Commission number, Seam number, and
GPS Data
Confirm key
Depending on the context:
OK, Confirm, Apply, Save, Select
(a menu item)
Cancel key This ends an input and closes the dialog
without saving
Back key This takes you one step back in a menu,
sequence, or input (without changes)
Next key This takes you to the next step in a
sequence or input
Backspace key This virtual key (emergency inputs) deletes
the character to the left of the cursor.
OK key Depending on the context: OK, Confirm,
Apply, Save, Select (a menu item)
Recycle Bin key This removes/deletes commission numbers
Info Data key This opens the Info Data dialog for taking
Info Text, Comment, and Subcontractor

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3.5 Function status symbols explained
Symbol Description
Documentation is active.
Seam numbers can be entered.
Traceability barcodes can be entered.
Pipe numbers can be entered.
Pipe lengths can be entered.
USB has been connected.
Maintenance date: Indication of the next maintenance.
3.6 Type plate
The type plate lists the details specific to the FRIAMAT fusion unit and its
unique device number.
3.7 Reader wand
To read in fusion barcodes and traceability barcodes, place the reader wand
under a slight angle (like a pencil) in front of the barcode on the fitting. Now
move the reader wand quickly over the whole label and a little beyond.
Barcodes can be read in from right to left or vice versa. When the barcode has
been read in correctly, the device emits an acoustic signal to confirm this. If the
barcode cannot be read in the first time, repeat the procedure, this time under a
different angle or at a different speed.
NOTE
Protect the tip of the reader wand from dirt and damage!
The condition of the reader wand tip has a direct effect on the legibility of barcodes.

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3.8 Scanner
The scanner reads in fusion barcodes and traceability barcodes without
physical contact. All you need to do is aim at the barcode and press the read
button. The barcode is scanned by means of a red light strip that must cross
over the whole barcode, whenever possible at the centre. The barcode is not
detected properly when the red light strip does not cross the whole barcode.
The optimal read results are obtained when the scanner is positioned at a small
distance over the barcode. When the barcode is read in successfully, the device
emits an acoustic signal.
NOTE
Protect the reading window from dirt and scratches!
The condition of the reading window has a direct effect on the capabilities of the
FRIAMAT scanner.
3.9 Protective cap for data interface
The USB port is found directly behind the protective cap. This data interface
functions as a service port. The protective cap for the data interface must be
screwed on at all times to prevent contaminants and moisture from reaching it.
3.10 Temperature probe
FRIAMAT fusion units can be used only on electrofusion fittings bearing a
barcode. When this is read in, the microprocessor controlled FRIAMAT fusion
unit regulates and monitors the supplied energy fully automatically and defines
the fusion time as a function of the ambient temperature. This ambient temper-
ature is continuously measured by the temperature probe on the fusion cable.
Make sure that both the temperature probe and the fusion fitting are exposed to
the same ambient temperatures. Avoid adverse processing situations, e.g.
where the probe is exposed to intense sunlight and the fitting is in the shade.
The temperature probe must be protected against damage.

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3.11 Fan functionality
How the fans function depends on the temperatures measured at the heat sink
inside the FRIAMAT fusion unit. The fans switch ON automatically when the
heat sink reaches a certain temperature. And this not only during, but also
between fusion sessions, or after reactivation, depending on the load levels.
This safeguards reliable operations in continuous duty and during fusion on
large dimensions.
INFORMATION
Reduce cooling times!
In particular during series fusion work or work on fittings requiring high power
levels, leave the FRIAMAT fusion unit switched ON after each fusion. The fans
can then reduce the heat sink temperature.
3.12 FRIAMAT preCHECK function
Before every fusion process, the FRIAMAT calculates from the fitting parame-
ters, the current device status, and the ambient temperature whether this fusion
can be executed to the end. Not until then can the fusion be started, and
performance related fusion stops are reliably prevented as a result.
3.13 Signalling devices
FRIAMAT fusion units confirm certain sequences of operations by emitting an
acoustic signal (1, 2, 3, or 5 beeps). These signals mean the following:
1 beep means: Read barcode confirmed.
2 beeps mean: Fusion procedure ended.
3 beeps mean: Supply voltage too low / too high.
5 beeps mean: Error! See display!
INFORMATION
Adjust the volume!
The volume of these signals can be set to “high” or “low” in the “Basic Settings”
menu. See also Sections 5.1.

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3.14 Technical details
Technical details* FRIAMAT prime cco
Input voltage range AC 190 V – 250 V
Frequency range 44 Hz...66 Hz
Stromaufnahme AC 16 A max.
Input current 3,5 kW
Generator rated output
for fittings
d 20 – d 160
d 180 – d 900
~ AC 2,4 kW
~ AC 5,0 kW
Unit fuse 16 A slow acting
Housing international protection IP 54 DIN EN 60529
protection class I DIN EN 60335-1
Connecting cable 5 m with shaped plug
Fusion cable 4 m with fitting connector, ø 4 mm
Barcode type code 2/5 interleaved according to
ANSI HM 10.8 M-1983 and ISO CD 13950/08.94
code 128 as defined under ISO 12176-4
Operating temperature
range**
-20°C...+50°C**
Fusion current monitoring short circuit 110 A
short circuit 1.70 x IN
interrupt 0.25 x IN
Fusion voltage max. DC 48V
Data transfer interface USB / Bluetooth (prepared)
Protocol format PDF, CSV, FTD
Protocol memory 20.000
Languages Bulgarian, Croatian, Czech, Danish, Dutch,
English, Estonian, Finnish, French, German,
Hungarian, Italian, Latvian, Lithuanian, Polish,
Portuguese, Romanian, Russian, Slovakian,
Slovenian, Spanish, Swedish, Turkish
Dimensions W x D x H 260 x 500 x 340 mm
Weight approx. 18 kg
Accessories operating instructions, transport box
Overvoltage classification Category II
Approval/quality CE, ISO 9001, WEEE Reg. No. DE 49130851,
RoHS, REACH
**: Specifications subject to change.
**: Fusion work on fittings from other manufacturers must comply with their respective working temperature ranges!

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3.15 Automatic activation of maintenance interval
The maintenance interval stored in the FRIAMAT fusion unit (default: 12 months,
see also Section 7.2) is not activated automatically until after the first fusion.
INFORMATION
The leading maintenance date is always shown on the display and may differ
from the details on the service label attached to the FRIAMAT fusion unit!
3.16 Transport/storage/dispatch
The FRIAMAT fusion unit is delivered in a transport box. This transport box
keeps it dry and protected against moisture. The box should always be used to
transport the device. The temperature range for storage is -20 °C to +70 °C.

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4. “Fusion” sequence
4.1 Siting, connection, and startup
Before every use, you should check that the FRIAMAT fusion unit is not
damaged and operates properly within the specifications. All parts must be
correctly installed and all conditions fulfilled. Only then can the device operate
properly.
The FRIAMAT fusion unit can be sited and operated out of doors when it is
protected against rain and moisture.
1. The FRIAMAT fusion unit must be sited on level ground.
2. Prepare the fitting and pipes for fusion in compliance with the assembly
instructions.
3. Make sure that the fitting’s contact pins are accessible for connection
to the fusion plugs.
NOTE
Danger of overheating in the cables!
Before use, all cables must always be unwound completely. This applies to the
device, fusion, and extension cables.
4. Connect the device to the power supply (mains or generator).
To do so, insert the device’s plug into the socket.
5. If necessary, use an extension cable. Make sure that the conductor cross
section is adequate (see also Section 2.6).
6. When operating with a generator, make sure that it is fused with at least
16 A (slow acting, see also Section 2.5).
7. When operating with a generator, first start the generator and let it warm
up for 30 s.
8. Switch ON the FRIAMAT fusion unit at its main switch.
NOTE
Danger of scorching!
The contact areas on the fusion plugs and fitting must be clean. Soiled contacts
can cause the plug to overheat, damaging it.
• If necessary, wipe clean of any contaminants.
• You must always protect the plugs against soiling.
• When a deposit has formed that cannot be removed completely, the fusion plugs
must be replaced.
• First examine the fusion plugs and the fitting’s insert contacts for soiling,
then connect them.

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CAUTION
Only original FRIATEC fusion plugs (art. no. 624529) may be used!
9. Connect the fusion plugs to the contact pins on the fitting.
10. The fusion plugs must be attached completely to the fitting’s pins,
i.e. over their whole internal contact length.
4.2 Reading in the barcode
1. Read in the barcode: use exclusively the barcode affixed to or provided
with the contacted fitting.
2. If the barcode label is missing or damaged, you can use the barcode
on an identical fitting from the same manufacturer and the same charge.
In cases of doubt, contact the fitting manufacturer’s hotline.
NOTE
It is forbidden to read in a replacement barcode on a different fitting!
3. Read in the barcode with a reader wand or scanner
(see also Sections 3.7 and 3.8).
4. A correctly read barcode is confirmed with an acoustic signal.
INFORMATION
When an acoustic signal is not emitted, examine the reader wand or scanner
for soiling or damage. If necessary, you can also perform the fusion in
emergency input mode (see Section 5.3)!
4.3 Starting the fusion procedure
CAUTION!
Danger of burning injury!
In rare cases, hot PE melt can exit when the fusion sequence malfunctions. A safety
distance of at least 1 m must be kept from the fusion site.

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NOTE
Do not connect any other consumers during fusion!
You can stop the fusion procedure at any time by pressing the STOP key.
Fusion can be resumed after the fusion joint has cooled completely (and
all causes of the fault have been eliminated). Observe here the processing
instructions from the fitting manufacturer.
INFORMATION
When an acoustic signal is not emitted confirming the read-in process, examine
the wand or scanner for soiling or damage. If necessary, you can also perform
the fusion in emergency input mode (see Sections 5.5 and 6.3)!
Operating step
1. “Pipe Processed?” appears on the display. When applicable, confirm this
with the (START) or the (Next) function key.
2. The fitting data then appear again. These must be checked and confirmed
by the user.
3. Press the (START) key to initiate the fusion procedure. The ambient
temperature is measured, and the resistance of the connected fitting
determined ("Check" appears on the display). The connected fitting
and the FRIAMAT preCHECK function are now checked. On positive
results, fusion starts automatically. The display shows the fusion progress.
This shows in seconds the duration of fusion and the fusion time left.
4. “Fusion successful” on the display means: Fusion procedure has ended.
“Fusion time nom” and “Fusion time act” mean nominal and actual fusion
time and must agree.
5. Note the fusion parameters on the pipe/fitting. This also serves to prevent
double fusions.
6. “Fusion successful” with “Fusion time nom” and “Fusion time act”
must always be acknowledged with OK or, alternatively, with the START
or STOP key. The fusion procedure has ended, and the FRIAMAT fusion
unit is ready for the next fusion.