Frontier MS2342 User manual

HSMFG1212 5HPMSSD42
MANURE SPREADER
OPERATOR’S MANUAL
MS2342

CONTENTS
TableofContents....................................................................1
Warranty&Notes... . . . . ......... . . . . . ......... . . . . . ......... . . . . ............... . . . . ..2
DealerPre-Delivery Checklist . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .........3
DealerDeliveryChecklist....... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...........5
Specifications................................. . . . . . . . . . . . . . . . . . . . . . . ................7
BeAlert Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 8
ExplanationofSafetySigns................................................... . . . . . . . . 9
Danger-WarningSigns... . . . . . ......... . . . . . ......... . . . . . .......... . . . . . .. . . ....10-11
Warning-OwnerMust Read andUnderstand... ..... . ..... . ..... . ..... . ..... . .... . ...... 12
BoltTorque Chart...... . . . ....... . . . ...... . . . ....... . . . ....... . . ....... .... . . . ....... 13
Set-Up&Assembly... . . . . . . . . . . . . ................. . . . . . . . . . . . . . . ...................14
PreparingforOperation..... . . . . . . .......... . . . . . .......... . . . . . . ......... ........15-16
Transporting..... . . . . ........ . . . ........ . . . . ........ . . . . ....... . . . . ... . . . ........ . . . 17
Storage.... . . . . . . ........... . . . . . . . ........... . . . . . . ........... . . . ...... . . . . . . . ....17
Operation.......... . . . . . . . . ............ . . . . . . . . ............ . . . . . . . . ... . . . . . . . . ..18-23
Adjustments....... . . . . ......... . . . . . ......... . . . . . ......... . . . . . ...... . ......... 24-25
Service. . . . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . .. . ............ . . 26-27
LubricationGuide.......... . . . . . . . . . ............. . . . . . . . . . .......................28-31
OptionalFeatures&Accessories. . . . ........ . . . . ........ . . . . . ........ . . . . ........... . . 32
TroubleshootingGuide.... . . ........ . . . ....... . . . ....... . . . ....... . . . ............. . . . 33
DecalLocation&Identification.... . . . . . .......... . . . . . .......... . . . . . ..............34-36
InstructionsforOrdering Parts-AboutImprovements... .... .... .... .... .... ....... .... ....37
Parts............... . . . . . . . . . . . . . . .................. . . . . . . . . . . . . . ..... . . . . . . . . . . 38-79
Service&PartsNotes.. . . ....... . . . ...... . . . ....... . . ....... . . . ...... . . . ... . . ....... . 80
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NOTES
WARRANTY:
Warranty coverage is provided by John Deere according to the terms of the
Agricultural/Commercial & Consumer Equipment Warranty Statement. Carefully read the
warranty statement on the back of your original purchase order for details on coverage
and limitations of this warranty.
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FRONTIER DEALER PRE-DELIVERYCHECK LIST
AFTER COMPLETION, DEALER SHOULD REMOVE AND RETAIN FOR RECORDS
After the Manure Spreader has been completely set-up, check to be certain it is in correct operating
order before delivering to the customer. The following is a list of points to inspect. Check off each
item as you have made the proper adjustments and found the item operating satisfactorily.
Manure Spreaderwas not damaged in shipment. Check for dents and loose or missing
parts. Report damage immediately to Frontier.
All bolts and fasteners are tight.
Manure Spreader has been correctly assembled according to instructions in this manual.
Wheel nuts and all other fasteners are tightly secured.
All grease fittings have been lubricated. Gearboxes are filled to proper levels if applicable.
See Lubrication Chapter of this manual for details.
Hoses and fittings are properly attached and there are no visible leaks.
Guards and shields are secure.
Wheels are properly mounted.
Tires are inflated to correct pressure.
Chains tension is properly adjusted. See Adjustment Chapter of this manual.
Decals are in place and legible.
Connect the Manure Spreader onto a proper horsepower 540 RPM or 1000 RPM (if
applicable) tractor and attach the PTO. Connect the lights. Run the Manure Spreader
and make sure all components operate properly.
PTO guard turns freely.
Discharge door operates smoothly.
MainAuger operates up and down smoothly.
Hydraulic system does not leak under pressure.
Lights and wiring functioning properly.
Electronic Scale (if provided) operates properly.
Implement and all components are functioning properly.
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(Remove Dealer File Copy At Perforation)
InspectionDate____________________ ModelNumber ________________________________
SerialNumber______________________________________________
Dealer’sName ________________________________________________________________
Signatureof Pre-DeliveryInspector ________________________________________________

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Intentionally Left Blank

AFTER COMPLETION, DEALER SHOULD REMOVE AND RETAIN FOR RECORDS
This check list that follows is an important reminder of valuable information that should be
passed on to the customer at the time this machine is delivered.
Check off each item as you explain it to the customer.
This delivery check list, when properly filled out and signed assures the customer that the
Pre-Delivery Service was satisfactorily performed.
Explain to the customer that the Pre-Delivery Inspection was made.
Explain to the customer all the safety precautions they must excercise when operating this
unit.
Explain to customer that regular lubrication is required for proper operation and long life of
machine. Show customer the Lubrication Chapter of the Operator’s Manual.
Give the customer the Operator’s Manual and make sure they read and understand all
operating and service instructions.
Record model and serial number on this page and page 38 of this Operators Manual.





(Remove Dealer File Copy At Perforation)
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FRONTIER DEALER DELIVERYCHECK LIST
DateDelivered __________________________________
Dealer’sName ________________________________________________________________
By__________________________________________________________________________
Signatureof OriginalBuyer ______________________________________________________

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Intentionally Left Blank

2342 Specifications
SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE
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Cubic Ft. Struck Level.................. 564
GallonCapacity............................. 4200
TankLength.................................. 20’
OverallLength.............................. 27’7”
Tank Width @ Top........................ 97”
AugerDiameter............................ 30”
PolyLinedTank............................. Left Side
OverrunningClutch....................... Yes
Shear Bolt Protection.................... Yes
PTO............................................... 1000 RPM 1-3/4” Standard
1000 RPM 1-3/8” Optional
ExpellerSize................................. 40”
Front and Rear Splashguards....... Yes
Tires............................................... 28L x 26
WeightBaseUnit........................... 16,500#
Weight Lid - Approximate.............. 2,500#
Side Loading Height..................... 93”
Height @ Rear Splash.................. 101”
Height @ Front Splash.................. 101”
OverallWidth................................. 12’

BE
ALERT! YOURSAFETY
IS INVOLVED.
THIS SYMBOL IS USED THROUGHOUT THIS BOOK WHENEVER YOUR PERSONAL SAFETY IS
INVOLVED. TAKE TIME TO BE CAREFUL. REMEMBER: THE CAREFUL OPERATOR IS THE BEST
OPERATOR. MOST ACCIDENTS ARE CAUSED BY HUMAN ERROR. CERTAIN PRECAUTIONS
MUST BE OBSERVED TO PREVENT THE POSSIBILITY OF INJURY OR DAMAGE.
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SAFETY INFORMATION

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RECOGNIZE SAFETY INFORMATION
This is the safety-alert symbol. When you see this
symbol on your machine or in this manual, be alert to the
potential for personal injury.
Follow recommended precautions and safe operating
practices.
UNDERSTAND SIGNAL WORDS
A single word; DANGER, WARNING, or CAUTION is used
with the safety-alert symbol. DANGER identifies the most
serious hazards.
Safety signs with signal word DANGER or WARNING are
typically near specific hazards.
General precautions are listed on CAUTION safety signs.
FOLLOW SAFETY INSTRUCTIONS
Carefully read all safety messages in this manual, and all safety signs on your machine. Follow all
recommended precautions and safe operating procedures.
SAFETY INFORMATION
OBSERVE MAXIMUM TRANSPORT SPEED
The maximum transport speed for this implement is 32 km/h (20 m.p.h.).
Some tractors are capable of operating at speeds that exceed the maximum
transport speed of this implement. Regardless of the maximum speed capability
of the tractor being used to tow this implement, do not exceed the implement’s
maximum transport speed.
Exceeding the implements maximum transport speed can result in:
* Loss of control of the tractor/implement combination
* Reduced or no ability to stop during braking
* Implement tire failure
* Damage to the implement structure or its components
Use additional caution and reduce speed when towing under adverse surface
conditions, when turning, and when on inclines.
Do not attempt transport if the fully loaded implement weighs more than 1.5 times
the weight of the tractor.
Keep signs in good condition. Immediately replace any missing or damaged signs.

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SAFETY INFORMATION

SAFETY INFORMATION
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TRACTORS:
This Operators Manual uses the term “Tractor” when identifying the the power source.
TO PREVENT SERIOUS INJURY OR DEATH
Study The Above Safety Rules
ATTENTION - BE ALERT - YOUR SAFETY IS INVOLVED
BEFORE YOU ATTEMPT TO OPERATE THIS EQUIPMENT, READ AND STUDY THE FOLLOWING
INFORMATION. IN ADDITION, MAKE SURE THAT EVERY INDIVIDUAL WHO OPERATES OR WORKS
WITH THIS EQUIPMENT, WHETHER FAMILY MEMBER OR EMPLOYEE, IS FAMILIAR WITH THESE
SAFETYPRECAUTIONS.
Frontier always takes the operator and their safety into consideration and guards exposed moving
parts for their protection. However, some areas cannot be guarded or shielded in order to assure proper
operation.In addition,the OperatorsManual anddecalson theManure Spreaderitselfwarn youoffurther
danger and should be read and observed closely.
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KNOW HOW TO STOP MACHINE BEFORE STARTING IT.
If the machine becomes clogged or for servicing, Stop the tractor engine, remove ignition key and
allow all mechanisms to stop. Before cleaning or working on the machine, detach the PTO shaft, and
completely disengage the tractor hydraulics.
DO NOT attempt to perform maintenance or repair with tractor running, and PTO, and hydraulic hoses
connected to the tractor.
DO NOT step up on the Manure Spreader at any time while in operation.
NEVER manually feed material into the expeller.
DO NOT allow minors to operate or be near the Manure Spreader.
DO NOT ALLOW PERSONNEL OTHER THAN THE QUALIFIED OPERATOR NEAR THE MANURE
SPREADER.
STAY CLEAR of discharge expeller when in operation.
Keep hands, feet, and clothing away from all moving parts when the Manure Spreader is in operation.
Loose or floppy clothing should not be worn by the operator.
Be sure the Manure Spreader is clear of people, tools, and other objects before engaging PTO.
Do not step over PTO shaft: Stay clear of PTO at all times.
NEVER start the Manure Spreader until all guards and safety shields are secured in place.
Never operate the Manure Spreader with a PTO speed greater than the recommended PTO RPM.
STAY CLEAR of hydraulic lines, they may be under extreme pressure or heat.

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WHEELS & TIRES
The Manure Spreader may be shipped without the wheels/tires installed.
1. Assemble the Manure Spreader and check for proper assembly and adjustment. Make sure that
all bolts are tightened.
2. Attach the wheels with tires, using the lug nuts furnished and torque the mounting hardware to
the appropriate torque listed in the Service Chapter. Check wheel bolts periodically thereafter.
3. Inflate the tires to the appropriate pressure listed in the Service Chapter.
4. Check the Manure Spreader for proper assembly and adjustment and make sure that all bolts
aretightened.
5. Securely retighten after a few hours of operation, as bolts can loosen up on new machinery.
6. Lubricate the Manure Spreader completely.
SET-UP & ASSEMBLY
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NOTE: Determinerightor left sideof the ManureSpreader byviewing itfrom therear.If instructions
or parts lists call for hardened bolts, refer to bolt torque chart.

PREPARING FOR OPERATION
TRACTION CONNECTIONS
Tractor Hitch
1. The hitch of the Manure Spreader is designed for a standardized tractor hitch.Adjust the drawbar so
that it is 13 to 17 inches above the ground.
2. Extend or shorten it so that the horizontal distance from the end of the tractor power takeoff shaft to
the center of the hitch pin hole is 15-3/4” for 1000 RPM PTO as shown in drawing.An improperly
located hitch point may cause damage to the universal joints of the power takeoff.
3. Secure the drawbar so that the hitch pin hole is directly below the power drive line. Fasten the
Manure Spreader to the tractor drawbar with an appropriate hitch pin with safety locking device.
After the connection is made, remove the jack and secure it to the “Storage Position” on the left
side of the Spreader.
If the Manure Spreader is attached to a tractor with
a clevis hitch (hammer-strap) style drawbar, the
hammer-strap must be removed to prevent damage
to the IID guarding and the IID telescoping members.
[See Figure 1]
If the Manure Spreader is attached to a tractor
with an offset in the drawbar, be certain it is
in the down position to prevent damage to the
IID guarding and the IID telescoping members.
[See Figure 2]
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15-3/4”
PREPARING MANURE SPREADER
Properlylubricate theManure Spreader,check automaticoilerlevel, and fillif necessarybeforeoperating.
Refer to Lubrication Section of this Operator’s Manual for locations.
If theManure Spreader is going to be operated in freezing temperatures, review and comply with
recommendations in the Operation Chapter, under the Winter Operation section.
Proper operation of a loaded Manure Spreader requires a tractor with sufficient horsepower to run the
PTO and proper size to counterbalance the weight of a loaded Manure Spreader.

PREPARING FOR OPERATION
Hydraulics
Standard: The Manure Spreader requires a 4 hose
hook-up.
- 2 hoses for raising/lowering the main auger.
- 2 hoses for opening/closing the discharge door.
Optional;
- 2 hoses for the optional lid.
Before starting the tractor, make sure each set of
hydraulic hoses connects to the appropriate set of
remoteoutlets onthetractor.Operatethetractor valve
tofill thehydrauliclines andoperatethecylinders.Add
hydraulic fluid to the tractor system, as required.
AttachtheManureSpreader PTOtothe tractorPTOshaft
lockingit intoposition andcheckdistance bythe following.
1. Maintain a straight alignment between the Manure
Spreader and the tractor.
2. Maintain a distance of 6”- 12” between the top of
the tractor drawbar and the center of the
tractor PTO. An 8” distance is standard.
After the correct distance is obtained, slide back the coupler lock and attach the PTO drive to the tractor
PTO shaft. Make sure that the coupler locks onto the PTO shaft; slide it back and forth until it locks.
NOTE: Do NOT attempt to use a hammer to help in attaching the PTO drive connection.
NOTE: Remove the tractor 3-point quick hitch if the tractor is equipped with one. Tractor 3-point arms
must be removed or positioned so they do not come in contact with the Manure Spreader tongue or
PTO. Failure to heed will cause damage and void the warranty.
PTO
TheManure Spreader isequippedwith aconstantvelocitytelescoping PTO
drive shaft. This constant velocity capability, results in a smooth, quiet
running drive line, without power fluctuation. The Manure Spreader can
onlybeproperly hooked-upto atractorwhichhasPTOand hitchdimensions
conforming to ASAE Standard S203. Horsepower required may vary
according to the consistency of material to be spread, ground speed and
terrain. To prevent damage to the telescoping PTO drive, DO NOT allow
the tractor’s rear tires to make contact with the PTO or Manure Spreader
while making sharp turns, Be careful when pulling the Manure Spreader
with a tractor that is equipped with dual rear tires.
NOTE: Themaximum jointanglemustnotexceed 80ºwhetherinoperation
or not. Any angle greater than 80º, will result in damage to the joint. For
continuous operation, the maximum joint angle must be limited to 35º.Any
continuous operation, at angles greater than 35º, will shorten joint life.
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TRANSPORT LIGHTING & REFLECTORS
Transport lighting with a 7 pin plug is standard equipment.
The lighting system is to be connected to the 7 pin power
receptacle (per SAEJ560B) on your tractor. If your tractor is
not equipped with the proper receptacle, see your tractor
dealer for details. Red reflective safety decals and a SMV
sign are on the rear of the tank for safety.
TRANSPORTING
SAFETY CHAIN (Optional)
Follow state and local regulations regarding use of a safety chain and transport lighting when towing
farmequipmenton publichighways.Aproper safetychain shouldbe usedto retainthe safetyconnection
between the towing and towed machines, in the event of separation of the primary attaching system.
Check with local law enforcement agencies for your own particular regulations. Unless otherwise
prohibited,usea slow-movingvehicle emblem.Never tow theManure Spreader onapublic highwayat a
speed greater than 20 m.p.h. (32 kph).
As required or when desired, the Manure Spreader can be equipped with a safety chain for travel on
public highways.
1. Chain is sufficiently slack to allow turns and movements of either the tractor or the Manure
Spreader, without placing tension on the chain.
2. Chain is of sufficient strength to hold the decoupled implement (and its load) and tow it to the
shoulder.
TOWING ON HIGHWAY
To view beyond the back of the larger trailer-mounted Manure Spreader when transporting the unit on a
public highway, consider obtaining and installing a rear view mirror on your tractor with a wide load
mounting bracket.
STORAGE
Because the Manure Spreader is likely to be used year-round, it should be in ready-to-operate condition
at all times. Several provisions have been designed into the Manure Spreader to enable it to be used in
cold,moderate andwarmoutside temperatures.Themostimportantfactor forcontinuousproper operation
is lubrication. When operating the Manure Spreader in freezing temperatures, the unit should be stored
inside,ifpossible. Referto OperationChapter forspecial operatingprocedures infreezing temperatures.
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OPERATION
EMERGENCY SHUTDOWN
In case a foreign object becomes lodged in the expeller or
auger area, disengage the PTO. Stop the tractor engine,
remove ignition key, and allow all mechanisms to stop
before cleaning or working on the machine. If an object is
lodgedinsidethetank, block-upthe dischargegate andraise
theconveyor augerbefore attemptingtoremove theobject.
GENERAL INFORMATION
Check the entire Manure Spreader carefully before first operation. Tighten bolts and set screws that
might have come loose in shipping. Lubricate as explained in the Lubrication Chapter in this manual.
TheManure Spreaderfeatures alarge tank,forward rightside dischargeexpeller,hydraulically controlled
discharge gate, and conveyor auger. The Manure Spreader is designed andconstructed to handle a wide
variety of waste material types including liquids, semi-liquids, and limited solid material. Many potential
spreading problems can be avoided if the following guidelines are established and met:
NOTE: To prevent damage to the expeller, auger and drive line, foreign objects, such as stones,
timber or metal, should never be placed into the Manure Spreader tank.
1. In winter or freezing temperatures, make sure the auger and expeller are free to rotate and that
the discharge gate moves freely, before loading the Manure Spreader and applying PTO power.
2. The discharge gate must be closed before loading.
3. The auger is completely lowered before loading.
4. Whenloading packed materialinto the ManureSpreaderwith aloader bucket, tryto breakup any
large chunks.
5. Material which is too thick or solid to flow should only be heaped on the rear 2/3 of the Manure
Spreader.
6. Whenhauling extremelyheavymaterials witha largeportion ofdirt, itmay benecessary toreduce
the load size to prevent excessive shear bolt breakage. Do not use extra sideboards. Do not
overload the Manure Spreader. Overloading decreases spreading effectiveness.
7. Liquid or semi-liquids that flow will self-level allowing the Manure Spreader to be filled to a level
such that sloshing or splashing material will be contained.
NOTE: Expeller feeding will diminish as bridging occurs. To counteract bridging, completely raise, and
lower the auger back down immediately. This operation will help to break-up the bridging.
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