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Arctic AG4E User manual

Galvanized Electric Spreader
Page 1
www.arcticsnowplows.com
Galvanized Electric Spreader
Models AG4E/AG6E/AG8E/AG10E
Warning:
Do not exceed GVWR or GAWR with spreader and load. Overloading could result in an
accident or damage.
Read this manual before installing or operating the spreader.
Galvanized Electric Spreader
Page 2
www.arcticsnowplows.com
Sander warranty
ARCTIC salt/sanding equipment is guaranteed to be free from defects in material or
workmanship under normal use and service for 1 (one) year after the date of purchase
(except engine – see below). Arctic Equipment Manufacturing Corporation will replace or repair, at
its election, without charge, any part which becomes defective within the period described above.
Hydraulic motors, pumps, gear reducer, etc. are also covered under warranty for a period of 1
(one) year, with normal use.
Briggs & Stratton engine is covered for 90 (ninety) days under warranty after the date of
purchase and Honda engine is covered for 2 (two) years after the date of purchase.
Warranty and service of the engine is handled by Honda or Briggs & Stratton dealers.
Arctic Product's Liability is expressly limited to repair or replacement of defective parts. Arctic
Equipment shall not be liable for any consequential, incidental, or contingent damages
whatsoever, whether for breach of contract, breach of warranty, negligence, or other tort, or on
any strict liability theory.
What is not covered under this warranty is specified below.
Warranty does not cover:
- Problems caused by failure to follow instructions and failure to maintain the product as described
in the owner’s manual.
- Damage to the product that has been subject to misuse, neglect, accident, or improper
installation, maintenance, care, or storage.
- Damage caused by parts not used in accordance with their intended purpose.
- Paint or surface coating deterioration, expendable parts such as, but not limited to, controller
keypad, bushings, stripped keyways or splines on external shafts, nuts and bolts or tightening nuts
and bolts which are considered normal maintenance.
- Damage resulting from rust, corrosion, freezing or overheating; failure to maintain proper
fluid/lubrication levels.
- Damage due to abrasion of wiring harnesses.
- Travel time incurred to and from dealers or suppliers, accommodations, meals, cost of tax, freight
to/from dealers, storage charges, environmental charges, solvents, sealants, lubricants, or any
other normal shop supplies.
- Problems caused by accessories and parts that are not supplied by Arctic Equipment.
- Damage resulting from lack of, or dirty lubrication or using other than recommended grade and
type of lubrication.
- Running over recommended speeds.
- Repairs by an unauthorized person.
- Damage caused by improper mounting or conditions on units not mounted by factory. Improper
maintenance or storage of equipment
Galvanized Electric Spreader
Page 3
www.arcticsnowplows.com
- Liability for damage to the property, or injury to, or death of any person arising out of the
operation, maintenance or use of the covered product.
This warranty is made only to the original purchaser. There is no other warranty
expressed, implied, or statutory.
The customer must register the equipment with Arctic within 60 days from the day of purchase
using the online registration system found on the Arctic Equipment website
www.arcticsnowplows.com/warranty .
All parts returned to us, transportation charges prepaid, must be accompanied with a
"Return Goods Authorization" number, obtained from the factory. In order to reduce
down-time, we will, on your request, send the parts required and you will be billed under
the usual terms. A credit will be issued to your account when the parts, in our
examination prove to be defective.
Arctic Equipment Manufacturing Corporation reserves the right to change specification
without prior notice.
Customer Responsibility
The loaded vehicle, including all after-market accessories, the salt/sanding equipment,
passengers, and cargo, MUST NOT exceed the gross vehicle weight rating (GAWR),
front gross axle weight rating (FGAWR), or rear gross axle weight rating (RGAWR)
specified on the Safety Compliance Certification Label located in the driver’s side door
opening. It is the operator’s responsibility to verify that these ratings are not
exceeded.
To determine the Gross Axle Weights for your vehicle, including all after market
accessories, the salt/sanding equipment, passengers, and cargo, take your loaded vehicle
to a scale. Place the front wheels of the vehicle on the scale to get the Front Gross Axle
Weights (FGAW). To get the Rear Gross Axle Weights (RGAW), place the back wheels
of the vehicle on the scale.
Disclaimer Notice
Arctic Equipment Manufacturing Corporation (Arctic) does not assume liability for damage
to your motor vehicle resulting from the attachment or use of an Arctic salt/sanding
equipment. The purchaser assumes all vehicle risk associated with the attachment and
operation of this salt/sanding equipment.
The added weight may impair the operation and control of your vehicle. Additional
equipment may be necessary before installing salt/sanding equipment. Please consult
your vehicle dealers prior to the purchase and installation of the salt/sanding equipment.
Galvanized Electric Spreader
Page 4
www.arcticsnowplows.com
WARNING:
Electric Galvanized Spreader
-
Do not exceed the gross vehicle weight ratings (GVWR), front gross axle weight rating
(FGAWR) or rear gross axle weight rating (RGAWR) with spreader and load. Overloading could
result in an accident or damage.(Refer to Material Density chart below)
Material Density (lb per cubic yd)
Fine Salt – Dry 1400
Coarse Salt – Dry 1300
Coarse Sand – Dry 2800
Coarse Sand – Wet 3300
For Electric sander with the variable speed box:
-Never hook booster cables directly to the motor; this would void your warranty.
-Unplug sander battery cables before boosting your truck.
Before attempting any procedure in this book, read and understand all the safety information
contained in this section. In addition, ensure all individuals working with you are also familiar
with these safety precautions.
For your safety, warning and information decals have been placed on this product to remind the
operator to take safety precautions. It is important that these decals are in place and are legible
before operation begins. New decals can be obtained from Arctic Equipment Manufacturing or
your local dealer.
Remember it is the owner’s responsibility for communicating information on the safe use and
proper maintenance of this equipment. The careful operator is the best operator. Most accidents
are caused by human error. Certain precautions must be observed to prevent the possibility of
injury to operator or bystanders and/or damage to equipment.
-Driver to keep bystanders a minimum of 25 feet away from operating spreader.
-Servicing the sander without special tools and knowledge could result in personal injury. See an
authorized Arctic dealer for service.
-Before servicing the spreader, wait for conveyor or spinner to stop and then lock out
power.
-Do not climb into or ride on spreader.
-Disconnect electric and/or hydraulic power and tag out if required before servicing or
performing maintenance.
-Do not allow hands, hair or clothing to get near any moving parts such as spinner, chain etc.
-Do not wear neckties or loose clothing when working on the vehicle. These things can catch on
moving parts or cause an electrical short circuit that could result in personal injury. Do not wear
wrist watches, rings or other jewellery when working on the vehicle or individual equipment
-Do not allow unauthorized person to operate this unit.
-Do not work on a vehicle without having a fully serviced fire extinguisher available. (Dry
chemical unit specified for gasoline, chemical or electrical fires).
Galvanized Electric Spreader
Page 5
www.arcticsnowplows.com
-Do not smoke while working on the vehicle. Gasoline and battery acid vapours are extremely
flammable and explosive.
-Do not alter the sander, or any part without written approval of Arctic Equipment
Manufacturing Corporation.
-Do not use your hands to search for hydraulic fluid leaks; escaping fluid under pressure can be
invisible and can penetrate the skin and cause injury.
-
Do not leave unused material in hopper. Material can freeze or solidify, causing unit to not
work properly. Empty and clean after each use.
-Inspect the sander periodically for defects. Parts that are loose, broken, missing or plainly worn
must be tightened or replaced immediately.
-Check the job site for terrain hazards, obstructions and people. Check surrounding area for
hazardous obstacles before operating this unit.
-Wear safety goggles when working on the vehicle to protect your eyes from battery acid,
gasoline, and dust or dirt from flying off of moving engine parts.
-Be aware of and avoid contact with hot surfaces such as engine, radiator, and hoses.
-Wear safety glasses with side shields when striking metal against metal. Failure to heed could
result in injury to the eye(s) or other parts of the body.
-Shut off the vehicle engine, place the transmission in neutral or park, turn the ignition switch to
the “off” position, firmly apply the parking brake of the vehicle before removing / installing the
sander.
-
Be sure that the sander is properly attached before moving the vehicle.
- To remove the sander, the unit must be empty. Do not stand close to the sander when it is being
lifted. Keep a safe distance away.
Sander Specification
3/4HP electric motor, 55-amp electric motor.
In cab variable speed controller or On/Off toggle switch.
Variable Speed Controller for Electric Spreader is used for precise spreading. See more
information in Variable Speed Control Section.
ON/ OFF switch - When a switch handle is in OFF position, a switch handle is not illuminated.
If spreader in ON (motor is on) switch handle is illuminated red. If switch handle is illuminated
white in OFF position a solenoid (under hood) is stuck and motor is running constantly.
Disconnect power by removing connectors that connect two red and black cables at the back of
the truck. See authorized Arctic Dealer.
The motor and drive system is protected by a hinged hood.
Quiet electric-drive system.
Low maintenance.
Stainless steel drive chain and hardened sprockets.
Galvanized Electric Spreader
Page 6
www.arcticsnowplows.com
Electric sander is equipped with an adjustable sand discharge chute. You can vary the spread
width by simply redirecting the sand to another part of the spinner.
Spreader Installation
The AG6E spreader is designed for installation in a 6'/8' pickup truck bed. The AG8E is designed
for installation in an 8’ pickup truck bed. The AG10E spreader is designed for 10' dump truck or
flat deck truck. Follow the steps below to install your unit in your vehicle.
a)
Slide spreader into position and secure with the ratchet straps into the cargo tie downs of the
truck (pictures # 3 and #4)
b)
Bolt mounting angle bracket to spreader, then bolt it to the back of the truck using ½" bolt.
(Picture #2)
c)
Install the sand chute using the required pivoting/fastening components. (Picture#12)
d)
Assemble the spinner assembly (split shafts), as shown in the assembly drawing in this
manual, using the appropriate components. (Picture #5, 11 and 12)
e)
You may change the spinner disc height. Using the hole in the spinner disc hub as a guide,
drill a hole through the shaft, for the mounting bolt. Cut off any excess length from the shaft
and install the spinner disc.
f)
Connect all the cables as shown in the electric system diagram. Be sure to grease all
connections.
Maintenance
Daily Inspection and Lubrication
a)
Check gearbox oil level. It should be filled to the oil level plug.(Picture#1)
b)
Lubricate the following grease nipples:
1)
1 on conveyor idler shaft bearing (2 bearings) (picture #8)
2)
1 on drive shaft bearing (picture #7)
3)
1 on spinner shaft bearing (2 bearings if one hydraulic motor is used, 1 bearing
if two hydraulic motors are used) (Picture #11)
4)
1 on each coupling split shaft and gear box coupling (pictures #5 and #6)
Galvanized Electric Spreader
Page 7
www.arcticsnowplows.com
Yearly Inspection
a)
At the end of the operating season, the unit should be thoroughly cleaned and lubricated.
The conveyor chain (picture #9) should, ideally, be stored in oil. These preventative
measures should prevent premature rusting of the unit. Grease bolts on the chain
tighteners. (Picture #8)
b)
At this time or before the start of the next season, it is wise to check all drivecomponents
for appreciable wear. Any components which are questionable should be replaced now.
This short and simple check will avoid down time during the operatingseason.
c)
Change the gear box oil.
d)
Replace the oil filter. (Note: If the unit is utilized year-round, replace it twice ayear).
Before Operating
a)
Grease all lubrication points.
b)
Ensure that the conveyor chain is dragging for one foot on the bottom return channel,
of the spreader. (Do not over tighten the chain).
Lubricants
Speed Reducer Lubricant…………80 W90 Gear Lube
Galvanized Electric Spreader
Page 8 www.arcticsnowplows.com
Picture #1 Picture #2
Picture #3 Picture #4
Picture #5 Picture #6
Galvanized Electric Spreader
Page 9 www.arcticsnowplows.com
Picture #7 Picture #8
Picture #9 Picture #10
Picture #11 Picture #12
Galvanized Electric Spreader
Page 10 www.arcticsnowplows.com
Troubleshooting of the Wireless Controller
It is important to know that the in-cab remote control and the controller on the spreader
communicate with RF signals. Therefore, they are in constant communication with one another.
This type of communication allows you to get instant info on your setting and it will also inform
you on any problems that could happen during the use of your spreader.
Never hook booster cables directly to the motor; this would void your warranty.
Unplug sander battery cables before boosting your truck.
Problems:
- When the screen on the remote shows ‘’O’’ it means that the system is in OVERLOAD
An overload of the system can caused by:
•Frozen material inside the hopper.
•Accumulation of material in front and under the spreader
•Bearing starting to seize
•Worn-out conveyor chain
•Accumulation of material between the floor of the spreader and the drive sprockets.
•Battery in bad condition
•Controller poorly installed
- When the ‘’O’’ is constantly rotating, this means, there is no communication (loss of
signal) between the remote control and the control box. The spreader will automatically
shut off.
By turning the main switch off and then turning it back on, the signal should come back.
If the signal doesn’t come back you can connect the remote directly to the black box by
using the appropriate connectors on the controller. This operation will reset the system.
If the problem persists here are some possibilities:
•Power is not going to the controller (black box)
•Check fuses (5 amp and 80 amp)/ Breaker engaged (if applicable)
•Bad connections
•Electrical noises or interferences
•Poorly installed controller
Programing
If you install new controller or if there is the ‘’O’’ is constantly rotating, program the controller
following this instruction. On/Off switch must be in ON position. Hold AUX or SYNC button on
the controller before plugging in. Plug the controller in, “O” should stay on (that means the
controller is programed).
Wiring Diagram for Dual Wireless Variable Speed Control Box
Prior 2017
AG4E/AG6E/AG8E/AG10E
EQVSC-4/6/8-D & EQVSC-10-D Variable Speed Dual Electric Control Kit (Prior 2017)
Part #
Description
Quantity
1
90305-M
Dual Variable Speed Kit (include box and controller)
1
2
HH-00340-002
7/16-14 Lock nut
4
3
HH-00293-072
7/16-14 x 1.3/4 HHCS
4
4
HH-00020-081
1/8” x ¾” Cotter Pin
1
5
90040-N
Sander Ratchet Strap
4
6
HH-00293-028
5/16-18x1 HHCS
3
7
HH-00341-003
5/16 Flatwasher
3
8
HH-00340-017
5/16-18 Lock nut
3
9
HH-01081-054
3/8-16 x 2.1/2 Grade
2
10
HH-00340-001
3/8-16 Lock Nut
2
11
HH-00789-00314
3/16 14" Chain
1
12
51335-22-M
Battery Cable 56”
1
12a
53608-01-N
Circuit Breaker 80 amp
1
12b
51335-56-M
Battery Cable 56”
1
13
HH-00972-090
1/2-20x1.1/2 HHCS
4
14
HH-00540-004
1/2-20 Lock Nut
4
15
HH-00455-007
#8x3/4 screw
2
16
90190-N
Solenoid
1
17
90306-B
Spinner Shaft (dual motor only)
1
18
HH-00013-073
#8-32x5/8 screw
4
19
HH-00340-019
#8-32 Hug Locknut
4
20
90307-N
Gear Motor
1
21
HH-00905-013
Spinner Bearing
2
22
HH-00017-024
1/4-20x1/4 set screw
2
23
90229-N
Salter Plate Light
1
24
53207-N
License Plate Plastic Nut
2
25
761232
Butt Connector
1
26
768222-048
Brown Wire 48”, 14 g
1
27
769977-03
1/4" x 3" Shrink Tube
1
28
90030-VSC
Power Cable, Cab Section (for EQVSC-10-D only)
1
28a
90030-VSC-6/8
Power Cable, Cab Section (for EQVSC-6/8-D only)
1
29
HH-00909-003
M6x20mm hex bolt
4
30
HH-00932-001
M6 Flat Washer
4
31
HH-00933-001
M6 Lock Washer
4
32
90308-A
4” Ground Wire
1
33
HH-00455-007
#8 Self tapping Screw
2
34
90309-A
Gray Power wire c/w switch
1
35
EQTCVSCD
Wireless Control Dual motor
1
Page 12 www.arcticsnowplows.com
Wiring Diagram for Dual Wireless Variable Speed Control Box
2017 and After
AG4E/AG6E/AG8E/AG10E
Page 13 www.arcticsnowplows.com
EQVSC-4/6/8-D & EQVSC-10-D Variable Speed Dual Electric Control Kit (2017 and After)
Part #
Description
Quantity
1
EQVSCDW-A
Dual Variable Speed Kit (include box and controller)
1
2
HH-00340-002
7/16-14 Lock nut
4
3
HH-00293-072
7/16-14 x 1.3/4 HHCS
4
4
HH-00020-081
1/8” x ¾” Cotter Pin
1
5
90040-N
Sander Ratchet Strap
4
6
HH-00293-028
5/16-18x1 HHCS
3
7
HH-00341-003
5/16 Flatwasher
3
8
HH-00340-017
5/16-18 Lock nut
3
9
HH-01081-054
3/8-16 x 2.1/2 Grade
2
10
HH-00340-001
3/8-16 Lock Nut
2
11
HH-00789-00314
3/16 14" Chain
1
12
51335-56-M
Battery Cable 56”
1
12a
53608-01-N
Circuit Breaker 80 amp
1
13
HH-00972-090
1/2-20x1.1/2 HHCS
4
14
HH-00540-004
1/2-20 Lock Nut
4
15
HH-00455-007
#8x3/4 screw
2
16
EQC300JP
Wire for Remote Controller (25”)
1
17
90306-B
Spinner Shaft (dual motor only)
1
18
HH-00013-073
#8-32x5/8 screw
4
19
HH-00340-019
#8-32 Hug Locknut
4
20
90307-N
Gear Motor
1
21
HH-00905-013
Spinner Bearing
2
22
HH-00017-024
1/4-20x1/4 set screw
2
23
90229-N
Salter Plate Light
1
24
53207-N
License Plate Plastic Nut
2
28
90030-VSC
Power Cable, Cab Section (for EQVSC-10-D only)
1
28a
90030-VSC-6/8
Power Cable, Cab Section (for EQVSC-6/8-D only)
1
29
HH-00909-003
M6x20mm hex bolt
4
30
HH-00932-001
M6 Flat Washer
4
31
HH-00933-001
M6 Lock Washer
4
33
HH-00455-007
#8 Self tapping Screw
2
Wiring Diagram for Wireless Variable Speed Control Box
Prior 2017
AG6E/AG8E/AG10E
EQVSC-4/6/8 & EQVSC-10Variable Speed Electric Control Kit (Prior 2017)
Part #
Description
Quantity
1
90304-M
Variable Speed Control Kit (include box and controller)
1
2
HH-00020-081
1/8” x ¾” Cotter Pin
1
3
90040-N
Sander Ratchet Strap
4
4
HH-00293-028
5/16-18 x 1 HHCS
3
5
HH-00341-003
5/16 Flatwasher
3
6
HH-00340-017
5/16-18 Lock nut
3
7
HH-01081-054
3/8-16 x 2.1/2 Grade
2
8
HH-00340-001
3/8-16 Lock nut
2
9
HH-00789-003-14
3/16 14" Chain
1
10
90030-VSC
Power Cable, Cab Section (for EQVSC-10-D only)
1
10a
90030-VSC-6/8
Power Cable, Cab Section (for EQVSC-6/8-D only)
1
11
HH-00972-090
1/2-20 x 1.1/2 HHCS
4
12
HH-00540-004
1/2-20 Lock nut
4
13
HH-00455-007
#8x3/4 Screw
2
14
51335-22-M
Battery Cable 22”
1
14a
53608-01-N
Circuit breaker 80 Amp
1
14b
51335-56-M Battery Cable 56”
1
15
HH-00013-073
#8-32 x 5/8” Screw
4
16
HH-00340-019
#8-32 Lock nut
4
17
90190-N
Solenoid continuous Duty
1
18
90229-N
Light
1
19
53207-N
License Plate Plastic Nut
2
20
761232-M
Butt Connector
1
21
768222-048
Brown Wire 48” 14ga
1
22
769977-03
1/4" x 3" shrink tube
1
23
90308-A
4” Ground Wire
1
24
HH-00455-007
#8 Self tapping Screw
2
25
90309-A
Gray power wire c/w switch
1
26
EQTCVSC
Wireless control (single motor)
1
Page 14 www.arcticsnowplows.com
In Cab
In Cab Remote
Cable from Drive to remote 300"
#EQC300JP
Drive
#EQVSCW-A
Conveyor Motor
#90151-N
Power Connector
Dash means "no
communication"
Small flashing "O"
means overload
Flashing dot means
"less than 10 volts"
at the input of the
drive
Power cable 360"
#90030-VSC (for EQVSC-10-D only)
#90030-VSC-6/8 (for EQVSC-6/8 only)
Circuit Breaker 80Amps
#53608-01-N
Battery
Warning
Always disengage breaker
before yoy plug/unplug wires
or do any electric work on
vehicle. Failure to respect
these directives will void any
warranty
Warning
Never use booster cables on
motor terminals. Failure to
respetc these directives will
void anty warranty
Warning
Never cut, splice or make any
modification to wires. Failure
to respect these directives will
void any warranty
Sander electric layout
www.arcticsnowplows.com
Battery cable 56"
#51335-56-M
Wiring diagram for Electric Sander
2017 and After

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