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Frymaster FilterQuick FQG100T User manual

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FilterQuick™
FQG80T/100T/120T easyTouch®
Gas Fryer
Installation, Operation and Maintenance
Manual
This manual is updated as new information and models are released. Visit our website for the latest manual.
Part Number: FRY_IOM_8197638 08/2023
*8197638*
Original Instructions
FOR YOUR SAFETY
Do Not Store or use gasoline
or other flammable vapors
and liquids in the vicinity of
this or any other appliance.
CAUTION
READ THE INSTRUCTIONS BEFORE USING THE FRYER.
Read these instructions for use carefully to
familiarize yourself with the appliance before
connecting it to its gas supply.
Keep these instructions for future reference.
Your Growth Is Our Goal
NOTICE
IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS FRYMASTER EQUIPMENT OTHER THAN AN
UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER, OR ANY OF ITS AUTHORIZED SERVICERS,
AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER,
FRYMASTER AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER
WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR
PART RECEIVED FROM AN UNAUTHORIZED SERVICER.
NOTICE
This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster Factory
Authorized Servicer (FAS) or other qualified professional should perform installation, maintenance, and repairs. Installation,
maintenance, or repairs by unqualified personnel may void the manufacturer’s warranty. See Chapter 1 of this manual for
definitions of qualified personnel.
NOTICE
This equipment must be installed in accordance with the appropriate national and local codes of the country and/or region
in which the appliance is installed. For the United States and Canada these are the National Fuel Gas Code, ANSI Z233.1/NFPA
54, or the Natural Gas and Propane Installation Code, CSA B149.1. See NATIONAL CODE REQUIREMENTS in Chapter 2 of this
manual for specifics.
The gas manifold of this appliance or of the battery of which it is a part must be connected to a gas appliance pressure
regulator adjusted for the manifold pressure marked on the rating plate.
The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure
testing of that system at test pressures in excess of ½ psi (3.5 kPa/13.84 inches W.C.).
The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any
pressure testing of the gas supply piping system at test pressures equal to or less than ½ psi (3.5 kPa/13.84 inches W.C.).
NOTICE TO U.S. CUSTOMERS
This equipment is to be installed in compliance with the basic plumbing code of the Building Officials and Code
Administrators International, Inc. (BOCA) and the Food Service Sanitation Manual of the U.S. Food and Drug Administration.
DANGER
Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak must be posted in a
prominent location. This information can be obtained from the local gas company or gas supplier.
WARNING
Improper installation, adjustment, maintenance or service, and unauthorized alterations or modifications can cause
property damage, injury, or death. Read the installation, operating, and service instructions thoroughly before installing
or servicing this equipment. Only qualified service personnel may convert this appliance to use a gas other than that for
which it was originally configured.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.
DANGER
No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood.
Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633.
WARNING
After installation of a gas fryer and after any maintenance to the gas system of a gas fryer-manifold, valve, burners, etc. –
check for gas leaks at all connections. Apply a thick soapy solution to all connections and ensure there are no bubbles. There
should be no smell of gas.
NOTICE
Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical procedures and may
not conform to onsite management operational procedures.
NOTICE
U.S.
This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 1) This device
may not cause harmful interference, and 2) This device must accept any interference received, including interference
that may cause undesired operation. While this device is a verified Class A device, it has been shown to meet the Class B
limits.
CANADA
This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES-003 standard
of the Canadian Department of Communications.
NOTICE
The Commonwealth of Massachusetts requires any and all gas products to be installed by a licensed plumber or pipe
fitter.
DANGER
Adequate means must be provided to limit the movement of the appliance without depending upon the gas line
connector and the quick-disconnect device or its associated piping to limit the appliance movement.
All fryers equipped with casters must be stabilized by installing restraining chains. If a flexible gas line is used, an
additional restraining cable must be connected at all times when the fryer is in use.
All fryers equipped with casters must be installed using a connector that complies with the Standard for Connectors for
Moveable Gas Appliances, ANSI Z21.69 or CSA 6.16, and a quick-disconnect device that complies with the Standard for
Quick-Disconnect Devices for Use with Gas Fuel, ANSI Z21.41 or CSA 6.9.
NOTICE
No warranty is provided for any Frymaster fryer used in a mobile or marine installation or concession. Warranty protection is
only offered for fryers installed in accordance with the procedures described in this manual. Mobile, marine or concession
conditions of this fryer should be avoided to ensure optimum performance.
DANGER
The front ledge of the fryer is not a step! Do not stand on the fryer. Serious injury can result from slips or contact with the hot
oil.
DANGER
Do not spray aerosols in the vicinity of this appliance while it is in operation.
DANGER
When installed, this appliance must be electrically grounded in accordance with local codes, or in the absence of local codes,
with the National Electrical Code, ANSI/NFPA 70, the Canadian Electrical Code, CSA C22.2 applicable, or the appropriate national
code of the country in which installed.
DANGER
When installed, this appliance must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code,
ANSI Z223.1/NFPA54, or the Natural Gas and Propane Installation Code, CSA B149.1 as applicable or the appropriate national
code of the country in which installed.
DANGER
The filter pan must be emptied and cleaned at the end of frying operations each day. Some food particles can spontaneously
combust if left soaking in certain shortening material.
WARNING
Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal the joint between the fry
vessels. Banging fry baskets on the strip to dislodge shortening will distort the strip, adversely affecting its fit. It is designed
for a tight fit and should only be removed for cleaning.
WARNING
To ensure the safe and efficient operation of the fryer and hood, the electrical plug for the 120-volt line, must be fully engaged
and locked in its pin and sleeve socket.
NOTICE
This appliance is intended to be used for commercial applications, for example in kitchens of restaurants, canteens, hospitals
and in commercial enterprises such as bakeries, butcheries, etc., but not for continuous mass production of food.
NOTICE
The appliance must be installed and used in such a way that any water cannot contact the fat or oil.
DANGER
This appliance must be connected to a power supply having the same voltage and phase as specified on the rating plate located
on the inside of the appliance door.
WARNING
Use caution and wear appropriate safety equipment to avoid contact with hot oil or surfaces that may cause severe burns or
injury.
WARNING
Do not block the area around the base or under the fryers.
WARNING
This appliance is not intended for use by children under the age of 16 or persons with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, unless they have been given supervision concerning use of the appliance by
a person responsible for their safety. Do not allow children to play with this appliance.
WARNING
If the electrical power supply cord is damaged, it must be replaced by a Frymaster Factory Authorized Servicer or a
similarly qualified person in order to avoid a hazard.
WARNING
NEVER drain boil out or cleaning solution into a shortening disposal unit (SDU), a built-in filtration unit, a portable filter unit or
an OQS (Oil Quality Sensor). These units are not intended for this purpose and will be damaged by the solution and void the
warranty.
DANGER
Prior to movement, testing, maintenance and any repair on your Frymaster fryer; disconnect ALL electrical power cords from
the electrical power supply.
WARNING
Operation, installation, and servicing of this product may expose you to chemicals/products including [Bisphenol A
(BPA), glass wool or ceramic fibers, and crystalline silica], which is [are] known to the State of California to cause cancer,
birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.
WARNING
Do not leave the fryer unattended during use.
CAUTION
Do not melt solid shortening in the fryer unless shortening is packed firmly below, between, and above heat tubes; or
operate fryer if shortening/oil is not up to the lower oil mark in vessel. Failure to do this may damage vessel and void
warranty.
WARNING
Use caution when dropping wet food or water into the hot oil. It may cause spattering of the oil, which may cause severe
burns
WARNING
Do not overfill the frypot to avoid overflow of hot oil that may cause severe burns, slipping and falling.
WARNING
Use caution and wear appropriate safety equipment when adding oil to the fryer, to prevent splashing of hot oil, which
may cause severe burns.
WARNING
The OQS (Oil Quality Sensor) may be damaged by the following:
1. Incorrect assembly of the filter pan allowing Magnesol or other filter powders under the filter paper.
2. Failure to use filter paper or pads.
3. Torn filter paper or pads.
4. Pumping water, boil out solution or other cleaners through the OQS sensor.
5. Using high pressure to clear the sensor.
Failure to follow these guidelines may result in high replacement costs and void the warranty.
Table of Contents
Warranty Statement ...............................................................................i
Section 1
Introduction.........................................................................................1-1
Section 2
Installation...........................................................................................2-1
Section 3
Operation Instructions .......................................................................3-1
Section 4
Preventative Maintenance.................................................................4-1
Section 5
Operator Troubleshooting..................................................................5-1
1-1
FILTERQUICK™ FQG80T/100T/120T GAS FRYER
CHAPTER 1: INTRODUCTION
1.1 General
Read the instructions in this manual thoroughly before attempting to operate this equipment. This
manual covers all configurations of models and FQG80T/100T/120T fryers. Models designated with
FQG80T/100T/120T are equipped with built-in filtration systems. The fryers in this model family
have most parts in common, and when discussed as a group, will be referred to as
FQG80T/100T/120T fryers.
FQG80T/100T/120T with FilterQuick™ Series gas fryers are energy efficient, tube-style, gas fired fry-
ers.
FQG80T/100T/120T with FilterQuick™ Series Gas Fryers can be configured for natural gas or pro-
pane (LP gas, as required by the customer.
Each frypot is equipped with a temperature probe for precise temperature control.
All FQG80T/100T/120T with FilterQuick™ Series Gas Fryers come standard with electronic ignition
and melt cycle mode. The FQG80T/100T/120T with FilterQuick™ Series Gas Fryers are controlled
with a FilterQuick™ easyTouch FQ4000 FQ80T/100T/120T controller.
All fryers in this series require an external source of AC electrical power. Units can be configured
for voltages ranging from 100 VAC to 240 VAC.
FQG80T/100T/120T with FilterQuick™ Series Gas Fryers are shipped completely assembled. All fry-
ers are shipped with a package of standard accessories. Each fryer is adjusted, tested, and
inspected at the factory before crating for shipment.
1.1.1 Principles of Operation
The incoming gas flows through orifices and is mixed with air in the burners to create the correct
ratio for proper combustion. The mixture is ignited at the front end of each heat tube by the pilot
light. Internal diffusers slow the flame as it goes through the burner tube. This slow, turbulent
flame increases heat transfer to the walls of the tubes to heat the oil more efficiently.
This appliance is only for professional use and shall be used by qualified personnel only, as
defined in Section 1.6.
NOTE: The Frymaster FQG80T/100T/120T fryer requires a start-up, demonstration and
training before normal restaurant operations can begin.
1-2
1.2 Safety Information
Before attempting to operate your unit, read the instructions in this manual thoroughly.
Throughout this manual, you will find notations enclosed in double-bordered boxes similar to the
ones that follow.
CAUTION
CAUTION boxes contain information about actions or conditions that may cause or result in a
malfunction of your system.
WARNING
WARNING boxes contain information about actions or conditions that may cause or result in
damage to your system, and which may cause your system to malfunction.
DANGER
DANGER boxes contain information about actions or conditions that may cause or result in
injury to personnel, and which may cause damage to your system and/or cause your system to
malfunction.
Your fryer is equipped with automatic safety features:
1. High-temperature detection shuts off gas to the burner assembly should the controlling
thermostat fail.
2. A safety circuit on units with filter systems prevents burner ignition with the drain valve open.
The controller is equipped with a lithium battery. Replace battery with Panasonic CR2032 3V lithium
battery, part number 8074674 only. Use of another battery may present a risk of fire or explosion.
The battery can be purchased from your Factory Authorized Servicer.
CAUTION
Battery may explode if mistreated. Do not recharge, disassemble or dispose of in fire.
1.3 Information for the FQ4000 Touchscreen Controllers
FCC COMPLIANCE
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC rules. While this device is a verified Class A device, it has been
shown to meet the Class B limits. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a commercial environment. This
equipment generate, uses and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio communications.
Operation of the equipment in a residential area is likely to cause harmful interference in which
case the user will be required to correct the interference at his own expense.
1-3
The user is cautioned that any changes or modifications not expressly approved by the party re-
sponsible for compliance could void the user's authority to operate the equipment.
If necessary, the user should consult the dealer or an experienced radio and television technician
for additional suggestions.
The user may find the following booklet prepared by the Federal Communications Commission
helpful: "How to Identify and Resolve Radio-TV Interference Problems". This booklet is available
from the U.S. Government Printing Office, Washington, DC 20402, Stock No. 004-000-00345-4.
1.4 European Community (CE) or the United Kingdom (UKCA) Specific
Information
The European Community (CE) and the United Kingdom (UKCA) have established certain specific
standards regarding equipment of this type. Whenever a conflict exists between CE, UKCA and
non-CE standards, the information or instructions concerned are identified by means of shadowed
boxes.
1.5 Installation, Operating, and Service Personnel
Operating information for Frymaster equipment has been prepared for use by qualified and/or
authorized personnel only, as defined in Section 1.6. All installation and service on Frymaster
equipment must be performed by qualified, certified, licensed, and/or authorized
installation or service personnel, as defined in Section 1.6.
1.6 Definitions
QUALIFIED AND/OR AUTHORIZED OPERATING PERSONNEL
Qualified/authorized operating personnel are those who have carefully read the information in this
manual and have familiarized themselves with the equipment functions, or who have had previous
experience with the operation of the equipment covered in this manual.
QUALIFIED INSTALLATION PERSONNEL
Qualified installation personnel are individuals, firms, corporations, and/or companies which, either
in person or through a representative, are engaged in and are responsible for the installation of
gas-fired appliances. Qualified personnel must be experienced in such work, be familiar with all
gas precautions involved, and have complied with all requirements of applicable national and local
codes.
QUALIFIED SERVICE PERSONNEL
Qualified service personnel are those who are familiar with Frymaster equipment and who have
been authorized by Frymaster, L.L.C. to perform service on the equipment. All authorized service
personnel are required to be equipped with a complete set of service and parts manuals, and to
stock a minimum amount of parts for Frymaster equipment. A list of Frymaster Factory Authorized
Servicers (FAS’s) is located on the Frymaster website at www.frymaster.com. Failure to use quali-
fied service personnel will void the Frymaster warranty on your equipment.
1-4
1.7 Shipping Damage Claim Procedure
Your Frymaster equipment was carefully inspected and packed before leaving the factory. The
transportation company assumes full responsibility for safe delivery upon its acceptance of the
equipment for transport.
What to do if your equipment arrives damaged:
1. File a claim for damages immediately, regardless of the extent of damages.
2. Inspect for and record all visible loss or damage and ensure that this information is noted
on the freight bill or express receipt and is signed by the person making the delivery.
3. Concealed loss or damage that was unnoticed until the equipment was unpacked should be
recorded and reported to the freight company or carrier immediately upon discovery. A
concealed damage claim must be submitted within 5 days of the date of delivery. Ensure that
the shipping container is retained for inspection.
Frymaster DOES NOT ASSUME RESPONSIBILITY FOR DAMAGE OR LOSS
INCURRED IN TRANSIT.
1.8 Rating Plate
This is attached to the inside front door panel. Information provided includes the model and serial
number of the fryer, BTU/hr input of the burners, outlet gas pressure in inches W.C. and whether
the unit has natural or propane gas orifices.
1.9 Reading Model Numbers STOPPED HERE
3FQG120TNG
Number
of vats
Model
Family
1
Fuel
2
Vat
capacity
3
Vat type
4
1 = FilterQuick
2 = E-electric or G-gas
3 = 80, 100, 120 lbs
4 = T for Tube, U for open
5 = Gas-NG (Natural), PG(Propane), BG(Butane),
LG(LPMix) or Kilowatts -14, 17, 22kW;
Gas or kW
5