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  9. Frymaster FilterQuick FQG100T User manual

Frymaster FilterQuick FQG100T User manual

FilterQuick™
FQG80T/100T/120T easyTouch®
Gas Fryer
Installation, Operation and Maintenance
Manual
This manual is updated as new information and models are released. Visit our website for the latest manual.
Part Number: FRY_IOM_8197638 08/2023
*8197638*
Original Instructions
FOR YOUR SAFETY
Do Not Store or use gasoline
or other flammable vapors
and liquids in the vicinity of
this or any other appliance.
CAUTION
READ THE INSTRUCTIONS BEFORE USING THE FRYER.
Read these instructions for use carefully to
familiarize yourself with the appliance before
connecting it to its gas supply.
Keep these instructions for future reference.
Your Growth Is Our Goal
NOTICE
IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS FRYMASTER EQUIPMENT OTHER THAN AN
UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER, OR ANY OF ITS AUTHORIZED SERVICERS,
AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER,
FRYMASTER AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER
WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR
PART RECEIVED FROM AN UNAUTHORIZED SERVICER.
NOTICE
This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster Factory
Authorized Servicer (FAS) or other qualified professional should perform installation, maintenance, and repairs. Installation,
maintenance, or repairs by unqualified personnel may void the manufacturer’s warranty. See Chapter 1 of this manual for
definitions of qualified personnel.
NOTICE
This equipment must be installed in accordance with the appropriate national and local codes of the country and/or region
in which the appliance is installed. For the United States and Canada these are the National Fuel Gas Code, ANSI Z233.1/NFPA
54, or the Natural Gas and Propane Installation Code, CSA B149.1. See NATIONAL CODE REQUIREMENTS in Chapter 2 of this
manual for specifics.
The gas manifold of this appliance or of the battery of which it is a part must be connected to a gas appliance pressure
regulator adjusted for the manifold pressure marked on the rating plate.
The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure
testing of that system at test pressures in excess of ½ psi (3.5 kPa/13.84 inches W.C.).
The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any
pressure testing of the gas supply piping system at test pressures equal to or less than ½ psi (3.5 kPa/13.84 inches W.C.).
NOTICE TO U.S. CUSTOMERS
This equipment is to be installed in compliance with the basic plumbing code of the Building Officials and Code
Administrators International, Inc. (BOCA) and the Food Service Sanitation Manual of the U.S. Food and Drug Administration.
DANGER
Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak must be posted in a
prominent location. This information can be obtained from the local gas company or gas supplier.
WARNING
Improper installation, adjustment, maintenance or service, and unauthorized alterations or modifications can cause
property damage, injury, or death. Read the installation, operating, and service instructions thoroughly before installing
or servicing this equipment. Only qualified service personnel may convert this appliance to use a gas other than that for
which it was originally configured.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.
DANGER
No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood.
Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633.
WARNING
After installation of a gas fryer and after any maintenance to the gas system of a gas fryer-manifold, valve, burners, etc. –
check for gas leaks at all connections. Apply a thick soapy solution to all connections and ensure there are no bubbles. There
should be no smell of gas.
NOTICE
Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical procedures and may
not conform to onsite management operational procedures.
NOTICE
U.S.
This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 1) This device
may not cause harmful interference, and 2) This device must accept any interference received, including interference
that may cause undesired operation. While this device is a verified Class A device, it has been shown to meet the Class B
limits.
CANADA
This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES-003 standard
of the Canadian Department of Communications.
NOTICE
The Commonwealth of Massachusetts requires any and all gas products to be installed by a licensed plumber or pipe
fitter.
DANGER
Adequate means must be provided to limit the movement of the appliance without depending upon the gas line
connector and the quick-disconnect device or its associated piping to limit the appliance movement.
All fryers equipped with casters must be stabilized by installing restraining chains. If a flexible gas line is used, an
additional restraining cable must be connected at all times when the fryer is in use.
All fryers equipped with casters must be installed using a connector that complies with the Standard for Connectors for
Moveable Gas Appliances, ANSI Z21.69 or CSA 6.16, and a quick-disconnect device that complies with the Standard for
Quick-Disconnect Devices for Use with Gas Fuel, ANSI Z21.41 or CSA 6.9.
NOTICE
No warranty is provided for any Frymaster fryer used in a mobile or marine installation or concession. Warranty protection is
only offered for fryers installed in accordance with the procedures described in this manual. Mobile, marine or concession
conditions of this fryer should be avoided to ensure optimum performance.
DANGER
The front ledge of the fryer is not a step! Do not stand on the fryer. Serious injury can result from slips or contact with the hot
oil.
DANGER
Do not spray aerosols in the vicinity of this appliance while it is in operation.
DANGER
When installed, this appliance must be electrically grounded in accordance with local codes, or in the absence of local codes,
with the National Electrical Code, ANSI/NFPA 70, the Canadian Electrical Code, CSA C22.2 applicable, or the appropriate national
code of the country in which installed.
DANGER
When installed, this appliance must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code,
ANSI Z223.1/NFPA54, or the Natural Gas and Propane Installation Code, CSA B149.1 as applicable or the appropriate national
code of the country in which installed.
DANGER
The filter pan must be emptied and cleaned at the end of frying operations each day. Some food particles can spontaneously
combust if left soaking in certain shortening material.
WARNING
Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal the joint between the fry
vessels. Banging fry baskets on the strip to dislodge shortening will distort the strip, adversely affecting its fit. It is designed
for a tight fit and should only be removed for cleaning.
WARNING
To ensure the safe and efficient operation of the fryer and hood, the electrical plug for the 120-volt line, must be fully engaged
and locked in its pin and sleeve socket.
NOTICE
This appliance is intended to be used for commercial applications, for example in kitchens of restaurants, canteens, hospitals
and in commercial enterprises such as bakeries, butcheries, etc., but not for continuous mass production of food.
NOTICE
The appliance must be installed and used in such a way that any water cannot contact the fat or oil.
DANGER
This appliance must be connected to a power supply having the same voltage and phase as specified on the rating plate located
on the inside of the appliance door.
WARNING
Use caution and wear appropriate safety equipment to avoid contact with hot oil or surfaces that may cause severe burns or
injury.
WARNING
Do not block the area around the base or under the fryers.
WARNING
This appliance is not intended for use by children under the age of 16 or persons with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, unless they have been given supervision concerning use of the appliance by
a person responsible for their safety. Do not allow children to play with this appliance.
WARNING
If the electrical power supply cord is damaged, it must be replaced by a Frymaster Factory Authorized Servicer or a
similarly qualified person in order to avoid a hazard.
WARNING
NEVER drain boil out or cleaning solution into a shortening disposal unit (SDU), a built-in filtration unit, a portable filter unit or
an OQS (Oil Quality Sensor). These units are not intended for this purpose and will be damaged by the solution and void the
warranty.
DANGER
Prior to movement, testing, maintenance and any repair on your Frymaster fryer; disconnect ALL electrical power cords from
the electrical power supply.
WARNING
Operation, installation, and servicing of this product may expose you to chemicals/products including [Bisphenol A
(BPA), glass wool or ceramic fibers, and crystalline silica], which is [are] known to the State of California to cause cancer,
birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.
WARNING
Do not leave the fryer unattended during use.
CAUTION
Do not melt solid shortening in the fryer unless shortening is packed firmly below, between, and above heat tubes; or
operate fryer if shortening/oil is not up to the lower oil mark in vessel. Failure to do this may damage vessel and void
warranty.
WARNING
Use caution when dropping wet food or water into the hot oil. It may cause spattering of the oil, which may cause severe
burns
WARNING
Do not overfill the frypot to avoid overflow of hot oil that may cause severe burns, slipping and falling.
WARNING
Use caution and wear appropriate safety equipment when adding oil to the fryer, to prevent splashing of hot oil, which
may cause severe burns.
WARNING
The OQS (Oil Quality Sensor) may be damaged by the following:
1. Incorrect assembly of the filter pan allowing Magnesol or other filter powders under the filter paper.
2. Failure to use filter paper or pads.
3. Torn filter paper or pads.
4. Pumping water, boil out solution or other cleaners through the OQS sensor.
5. Using high pressure to clear the sensor.
Failure to follow these guidelines may result in high replacement costs and void the warranty.
Table of Contents
Warranty Statement ...............................................................................i
Section 1
Introduction.........................................................................................1-1
Section 2
Installation...........................................................................................2-1
Section 3
Operation Instructions .......................................................................3-1
Section 4
Preventative Maintenance.................................................................4-1
Section 5
Operator Troubleshooting..................................................................5-1
1-1
FILTERQUICK™ FQG80T/100T/120T GAS FRYER
CHAPTER 1: INTRODUCTION
1.1 General
Read the instructions in this manual thoroughly before attempting to operate this equipment. This
manual covers all configurations of models and FQG80T/100T/120T fryers. Models designated with
FQG80T/100T/120T are equipped with built-in filtration systems. The fryers in this model family
have most parts in common, and when discussed as a group, will be referred to as
FQG80T/100T/120T fryers.
FQG80T/100T/120T with FilterQuick™ Series gas fryers are energy efficient, tube-style, gas fired fry-
ers.
FQG80T/100T/120T with FilterQuick™ Series Gas Fryers can be configured for natural gas or pro-
pane (LP gas, as required by the customer.
Each frypot is equipped with a temperature probe for precise temperature control.
All FQG80T/100T/120T with FilterQuick™ Series Gas Fryers come standard with electronic ignition
and melt cycle mode. The FQG80T/100T/120T with FilterQuick™ Series Gas Fryers are controlled
with a FilterQuick™ easyTouch FQ4000 FQ80T/100T/120T controller.
All fryers in this series require an external source of AC electrical power. Units can be configured
for voltages ranging from 100 VAC to 240 VAC.
FQG80T/100T/120T with FilterQuick™ Series Gas Fryers are shipped completely assembled. All fry-
ers are shipped with a package of standard accessories. Each fryer is adjusted, tested, and
inspected at the factory before crating for shipment.
1.1.1 Principles of Operation
The incoming gas flows through orifices and is mixed with air in the burners to create the correct
ratio for proper combustion. The mixture is ignited at the front end of each heat tube by the pilot
light. Internal diffusers slow the flame as it goes through the burner tube. This slow, turbulent
flame increases heat transfer to the walls of the tubes to heat the oil more efficiently.
This appliance is only for professional use and shall be used by qualified personnel only, as
defined in Section 1.6.
NOTE: The Frymaster FQG80T/100T/120T fryer requires a start-up, demonstration and
training before normal restaurant operations can begin.
1-2
1.2 Safety Information
Before attempting to operate your unit, read the instructions in this manual thoroughly.
Throughout this manual, you will find notations enclosed in double-bordered boxes similar to the
ones that follow.
CAUTION
CAUTION boxes contain information about actions or conditions that may cause or result in a
malfunction of your system.
WARNING
WARNING boxes contain information about actions or conditions that may cause or result in
damage to your system, and which may cause your system to malfunction.
DANGER
DANGER boxes contain information about actions or conditions that may cause or result in
injury to personnel, and which may cause damage to your system and/or cause your system to
malfunction.
Your fryer is equipped with automatic safety features:
1. High-temperature detection shuts off gas to the burner assembly should the controlling
thermostat fail.
2. A safety circuit on units with filter systems prevents burner ignition with the drain valve open.
The controller is equipped with a lithium battery. Replace battery with Panasonic CR2032 3V lithium
battery, part number 8074674 only. Use of another battery may present a risk of fire or explosion.
The battery can be purchased from your Factory Authorized Servicer.
CAUTION
Battery may explode if mistreated. Do not recharge, disassemble or dispose of in fire.
1.3 Information for the FQ4000 Touchscreen Controllers
FCC COMPLIANCE
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC rules. While this device is a verified Class A device, it has been
shown to meet the Class B limits. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a commercial environment. This
equipment generate, uses and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio communications.
Operation of the equipment in a residential area is likely to cause harmful interference in which
case the user will be required to correct the interference at his own expense.
1-3
The user is cautioned that any changes or modifications not expressly approved by the party re-
sponsible for compliance could void the user's authority to operate the equipment.
If necessary, the user should consult the dealer or an experienced radio and television technician
for additional suggestions.
The user may find the following booklet prepared by the Federal Communications Commission
helpful: "How to Identify and Resolve Radio-TV Interference Problems". This booklet is available
from the U.S. Government Printing Office, Washington, DC 20402, Stock No. 004-000-00345-4.
1.4 European Community (CE) or the United Kingdom (UKCA) Specific
Information
The European Community (CE) and the United Kingdom (UKCA) have established certain specific
standards regarding equipment of this type. Whenever a conflict exists between CE, UKCA and
non-CE standards, the information or instructions concerned are identified by means of shadowed
boxes.
1.5 Installation, Operating, and Service Personnel
Operating information for Frymaster equipment has been prepared for use by qualified and/or
authorized personnel only, as defined in Section 1.6. All installation and service on Frymaster
equipment must be performed by qualified, certified, licensed, and/or authorized
installation or service personnel, as defined in Section 1.6.
1.6 Definitions
QUALIFIED AND/OR AUTHORIZED OPERATING PERSONNEL
Qualified/authorized operating personnel are those who have carefully read the information in this
manual and have familiarized themselves with the equipment functions, or who have had previous
experience with the operation of the equipment covered in this manual.
QUALIFIED INSTALLATION PERSONNEL
Qualified installation personnel are individuals, firms, corporations, and/or companies which, either
in person or through a representative, are engaged in and are responsible for the installation of
gas-fired appliances. Qualified personnel must be experienced in such work, be familiar with all
gas precautions involved, and have complied with all requirements of applicable national and local
codes.
QUALIFIED SERVICE PERSONNEL
Qualified service personnel are those who are familiar with Frymaster equipment and who have
been authorized by Frymaster, L.L.C. to perform service on the equipment. All authorized service
personnel are required to be equipped with a complete set of service and parts manuals, and to
stock a minimum amount of parts for Frymaster equipment. A list of Frymaster Factory Authorized
Servicers (FAS’s) is located on the Frymaster website at www.frymaster.com. Failure to use quali-
fied service personnel will void the Frymaster warranty on your equipment.
1-4
1.7 Shipping Damage Claim Procedure
Your Frymaster equipment was carefully inspected and packed before leaving the factory. The
transportation company assumes full responsibility for safe delivery upon its acceptance of the
equipment for transport.
What to do if your equipment arrives damaged:
1. File a claim for damages immediately, regardless of the extent of damages.
2. Inspect for and record all visible loss or damage and ensure that this information is noted
on the freight bill or express receipt and is signed by the person making the delivery.
3. Concealed loss or damage that was unnoticed until the equipment was unpacked should be
recorded and reported to the freight company or carrier immediately upon discovery. A
concealed damage claim must be submitted within 5 days of the date of delivery. Ensure that
the shipping container is retained for inspection.
Frymaster DOES NOT ASSUME RESPONSIBILITY FOR DAMAGE OR LOSS
INCURRED IN TRANSIT.
1.8 Rating Plate
This is attached to the inside front door panel. Information provided includes the model and serial
number of the fryer, BTU/hr input of the burners, outlet gas pressure in inches W.C. and whether
the unit has natural or propane gas orifices.
1.9 Reading Model Numbers STOPPED HERE
3FQG120TNG
Number
of vats
Model
Family
1
Fuel
2
Vat
capacity
3
Vat type
4
1 = FilterQuick
2 = E-electric or G-gas
3 = 80, 100, 120 lbs
4 = T for Tube, U for open
5 = Gas-NG (Natural), PG(Propane), BG(Butane),
LG(LPMix) or Kilowatts -14, 17, 22kW;
Gas or kW
5
1-5
1.10 Parts Ordering and Service Information
For non-routine maintenance or repairs, or for service information, contact your local Frymaster
Authorized Servicer (FAS). In order to assist you quickly, the Frymaster Authorized Servicer (FAS) or
Service Department representative requires certain information about your equipment. Most of
this information is printed on a data plate affixed to the inside of the fryer door. Part numbers are
found in the Parts Manual. Parts orders may be placed directly with your local FAS or distributor. A
list of Frymaster Factory Authorized Servicers (FAS’s) is located on the Frymaster website at
www.frymaster.com. If you do not have access to this list, contact the Frymaster Service Depart-
ment at 1-800-551-8633 or 1-318-865-1711.
Service information may be obtained by contacting your local FAS/Distributor. Service may also be
obtained by calling the Frymaster Service Department at 1-800-551-8633 or 1-318-865-1711 or by
email at fryservice@welbilt.com. When requesting service or ordering parts, please have the
following information ready:
Model Number ______________________________
Serial Number _______________________________
Voltage ______________________________________
Type of Gas __________________________________
Nature of the Problem _______________________
______________________________________________
______________________________________________
Item Part Number ___________________________
Quantity Needed ____________________________
In addition to the model number, serial number, and type of gas, please be prepared to describe
the nature of the problem and have ready any other information that you think may be helpful in
solving your problem.
RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE.
2-1
FILTERQUICK™ FQG80T/100T/120T GAS FRYER
CHAPTER 2: INSTALLATION INSTRUCTIONS
2.1 General Installation Requirements
Proper installation is essential for the safe, efficient, trouble-free operation of this appli-
ance.
Qualified, licensed, and/or authorized installation or service personnel, as defined in Section
1.6 of this manual, should perform all installation and service on Frymaster equipment.
Conversion of this appliance from one type of gas to another should only be performed by
qualified, licensed, and/or authorized installation or service personnel as defined in Section
1.6 of this manual.
Failure to use qualified, licensed, and/or authorized installation or service personnel (as de-
fined in Section 1.6 of this manual) to install, convert to another gas type or otherwise ser-
vice this equipment will void the Frymaster warranty and may result in damage to the
equipment or injury to personnel.
Where conflicts exist between instructions and information in this manual and local or na-
tional codes or regulations, installation and operation shall comply with the codes or regula-
tions in force in the country in which the equipment is installed.
Service may be obtained by contacting your local Frymaster Dean Factory Authorized Ser-
vicer.
DANGER
Building codes prohibit a fryer with its open tank of hot oil being installed beside an
open flame of any type, including those of broilers and ranges.
Upon arrival, inspect the fryer carefully for visible or concealed damage. (See Shipping Damage
Claim Procedure in Section 1.7 of this manual.)
2.1.1 Clearance and Ventilation
The fryer(s) must be installed with a 6” (150 mm) clearance at both sides and back when installed
adjacent to combustible construction; no clearance is required when installed adjacent to
noncombustible construction. A minimum of 24” (600 mm) clearance should be provided at the
front of the fryer.
The fryer(s) must be installed on non-combustible floors equipped with factory-supplied 5 in. (13
cm) casters.
2-2
DANGER
The appliance area must be kept free and clear of combustible material at all times.
WARNING
Do not block the area around the base or under the fryers.
DANGER
No structural material on the fryer should be altered or removed to accommodate
placement of the fryer under a hood. Questions? Call the Frymaster Dean Service Hot-
line at 1-800-551-8633.
One of the most important considerations of efficient fryer operation is ventilation. Make sure the
fryer is installed so that products of combustion are removed efficiently, and that the kitchen
ventilation system does not produce drafts that interfere with burner operation.
A commercial, heavy-duty fryer must vent its combustion wastes to the outside of the building. A
deep-fat fryer must be installed under a powered exhaust hood, as exhaust gas temperatures are
approximately 650°F (343°C). Check air movement during installation. Strong exhaust fans in the
exhaust hood or in the overall air conditioning system can produce slight air drafts in the room.
Do not place the fryer’s flue outlet directly into the plenum of the hood, as it will affect the gas
combustion of the fryer. The fryer flue opening must not be placed close to the intake of the
exhaust fan, and the fryer must never have its flue extended in a “chimney” fashion. An extended
flue will change the combustion characteristics of the fryer, causing longer recovery time. It also
frequently causes delayed ignition. To provide the airflow necessary for good combustion and
burner operation, the areas surrounding the fryer front, sides, and rear must be kept clear and
unobstructed.
DANGER
This appliance must be installed with sufficient ventilation to prevent the occurrence of
unacceptable concentrations of substances harmful to the health of personnel in the
room in which it is installed.
Fryers must be installed in an area with an adequate air supply and adequate ventilation. Adequate
distances must be maintained from the flue outlet of the fryer to the lower edge of the ventilation
filter bank. Filters should be installed at an angle of 45º. Place a drip tray beneath the lowest edge
of the filter. For U.S. installation, NFPA standard No. 96 states, “A minimum distance of 18 in. (450
mm) should be maintained between the flue outlet and the lower edge of the grease filter.”
Frymaster recommends that the minimum distance be 24 in. (600 mm) from the flue outlet to the bottom
edge of the filter when the appliance consumes more than 120,000 BTU per hour.
For installations in the United States, information on construction and installation of ventilating
hoods can be found in the NFPA standard cited above. When installing any type of fryer, Standard
No. 96 of the National Fire Protection Association must be followed implicitly.
2-3
The duct system, the hood and filter bank must be cleaned on a regular basis and kept free of
grease according to the NFPA Standard No. 96.
A copy of the standard may be obtained from the National Fire Protection Association, Battery
March Park, Quincy, MA 02269 or at www.NFPA.org.
Never use the interior of the fryer cabinet for storage or store items on shelving over or behind the
fryer. Exhaust temperatures can exceed 650°F (343°C) and may damage or melt items stored in or
near the fryer.
2.1.2 National Code Requirements
The type of gas for which the fryer is equipped is stamped on the data plate attached to the inside
of the fryer door. Connect a fryer stamped “NAT” only to natural gas, those stamped “PRO” only to
propane gas, and those stamped “MFG” only to manufactured gas.
Installation shall be made with a gas connector that complies with national and local codes, and,
where applicable, CE or UKCA codes. Quick-disconnect devices, if used, shall likewise comply with
national, local, and, if applicable, CE or UKCA codes. In the absence of local codes, installation must
conform to the national Fuel Gas Code, ANSI Z223.1/NFPA 54, ANSIZ83.11, NFPA96,211 or the
Natural Gas and Propane Installation code, CSA B149.1, as applicable including:
1. The appliance and its individual shutoff valve must be disconnected form the gas supply
piping system during any pressure testing of the system at test pressures in excess of ½ psi
(3.5 kPa).
2. The appliance must be isolated from the gas supply piping system by closing its individual
manual shutoff valve during any pressure testing of the gas supply piping system at test
pressures equal to or less than ½ psi (3.5 kPa).
2.1.3 Power Requirements
Frymaster FQG80T/100T/120T gas fryers require 120VAC 60 Hz or 230VAC single-phase 50 Hz
(International) electrical service and are equipped with a 16-3 SJT grounded flexible power cord for
a direct connection to the power supply. Amperage draw for each unit depends on the accessories
supplied with the unit/system.
DANGER
This appliance must be connected to a power supply having the same voltage and phase
as specified on the rating plate located on the inside of the appliance door.
If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similar-
ly qualified persons in order to avoid a hazard.
2.1.4 Electrical Grounding Requirements
All electrically operated appliances must be grounded in accordance with all applicable national
and local codes, and, where applicable, CE or UKCA codes. In the absence of local codes, the
2-4
appliance must be grounded in accordance with National Electrical Code, ANSI/NFPA 70, or the
Canadian Electrical Code, CSA C22.2, as applicable. All units (cord connected or permanently
connected) should be connected to a grounded power supply system. A wiring diagram is located
on the inside of the fryer door. Refer to the rating plate on the inside of the fryer door for proper
voltages.
The equipotential grounding lug allows all the equipment in the same location to be
electrically connected to ensure there is no electrical potential difference between
the units, which could be hazardous.
DANGER
This appliance is equipped with a special (grounding) plug for your protection against
electrical shock and must be plugged directly into a properly grounded receptacle. Do
not cut, remove, or otherwise bypass the grounding prong on this plug!
DANGER
This appliance requires electrical power for operation. Place the gas control valve in the
OFF position in case of a prolonged power outage. Do not attempt to operate this
appliance during a power outage.
In the event of a power failure, the fryer(s) will automatically shut down. If this occurs, turn the
power switch OFF. Do not attempt to start the fryer(s) until power is restored.
2.1.5 Australian Requirements
To be installed in accordance with AS 5601, local authority, gas, electricity, and any other relevant
statutory regulations.
If casters are fitted, the installation must comply with AS5601 and AS1869 requirements.
2.2 Caster Installation
On an appliance with casters, the installation shall be made with a connector that complies with the
Standard for Moveable Gas Appliances, ANSI Z21.69 • CSA 6.16, and a quick disconnect device that
complies with the Standard for Quick-Disconnect Devices for Use with Gas Fuel, ANSI Z21.41 • CSA
6.9.
2.3 After Fryers are Positioned at the Frying Station
DANGER
No structural material on the fryer should be altered or removed to accommodate
placement of the fryer under a hood. Questions? Call the Frymaster Dean Service Hot-
line at 1-800-551-8633.
1. Once the fryer has been positioned at the frying station, use a carpenter’s level placed across
the top of the frypot to verify that the unit is level, both side-to-side and front-to-back.
To level fryers, adjust the casters being careful to ensure the fryer(s) are at the proper height in
the frying station.
2-5
When the fryer is leveled in its final position, install the restraints provided by the KES to limit its
movement so that it does not depend on or transmit stress to the connection. Install the re-
straints in accordance with the provided instructions. If the restraints are disconnected for ser-
vice or other reasons, they must be reconnected before the fryer is used.
DANGER
Hot oil can cause severe burns. Avoid contact. Under all circumstances, oil must be re-
moved from the fryer before attempting to move it to avoid spills, falls, and severe
burns. Fryers may tip and cause personal injury if not secured in a stationary position.
DANGER
Adequate means must be provided to limit the movement of this appliance without de-
pending on the connector and the quick-disconnect device or its associated piping to
limit the appliance movement.
FRONT OF
FRYER
Leg or Caster
Mounting Bolt
Anchor Strap or
Chain Restraint
Secure Strap or
Restraint to floor with
appropriate fastener.
NOTE: Bent link on
Chain Retstraint goes
to floor.
REAR OF
FRYER
2.4 Pre-Connection Preparations
DANGER
DO NOT connect this appliance to the gas supply before completing each step in this
section.
After the fryer has been positioned under the exhaust hood, ensure the following has been
accomplished:
1. Adequate means must be provided to limit the movement of fryers without depending upon
the gas line connector and the quick-disconnect device or its associated piping to limit the
appliance movement. If a flexible gas hose is used, a restraining cable must be connected at all
times when the fryer is in use. The restraining cable and installation instructions are packed
with the flexible hose in the accessories box that was shipped with your unit.
DANGER
The appliance area must be kept free and clear of combustible material at all times.
2-6
2. Frymaster recommends that the minimum distance from the flue outlet to the bottom edge of the
hood be 24 in. (600 mm) when the appliance consumes more than 120,000 BTU per hour.
3. Test the fryer electrical system:
a. Plug the fryer electrical cord(s) into a grounded electrical receptacle.
b. Place the power switch in the ON position.
•Verify that the display indicates the controller is on.
c. Place the fryer power switch in the OFF position. Verify that the display indicates OFF.
4. Refer to the data plate on the inside of the fryer door to determine if the fryer burner is
configured for the proper type of gas before connecting the fryer quick-disconnect device or
piping from the gas supply line.
DANGER
Fryers MUST be connected ONLY to the gas type identified on the attached rating plate.
5. Verify the minimum and maximum gas supply pressures for the type of gas to be used in
accordance with the accompanying tables and the data plate on the inside of the fryer door.
Non- CE Standard for Incoming Gas Pressure
Fryer Model
FQG80T
FQG100T
FQG120T
Gas Type
Nat
LP
Nat
LP
Nat
LP
Incoming Min
Pressure
W.C/kpa/mbar
6/1.49/14.93
11/2.74/27.37
6/1.49/14.93
11/2.74/27.37
6/1.49/14.93
11/2.74/27.37
Incoming Max
Pressure
W.C/kpa/mbar
14.00/3.48/34.84
14.00/3.48/34.84
14.00/3.48/34.84
14.00/3.48/34.84
14.00/3.48/34.84
14.00/3.48/34.84
Burner Mani-
fold Pressure
WC/kpa
4.0/1.0
10.0/2.5
3.20/0.80
8.25/2.5
4.0/1.0
10.0/2.5
Orifice Size
(mm)
2.26
1.40
2.20
1.40
2.04
1.30
(1) mbar = 10,2 mm H2O
CE Standard for Incoming Gas Pressure
Fryer
Model
FQG80T
FQG100T
FQG120T
Gas Type
G20
Natu-
ral
Gas
Lacq
G25
Natural
Gas
Gro-
nique
G30
Butane
/Propa
ne
G31
Pro-
pane
G20
Natural
Gas
Lacq
G25
Natural
Gas
Gro-
nique
G30
Butane
/Propa
ne
G31
Pro-
pane
G20
Natu-
ral
Gas
Lacq
G25
Natural
Gas
Gro-
nique
G30
Butane
/Propa
ne
G31
Pro-
pane
Incoming
Min Pres-
sure
(mbar)
20
20
28/30
37
20
20
28/30
37
20
20
28/30
37
Incoming
Max
Pressure
(mbar)
25
25
50
50
25
25
50
50
25
25
50
50
Burner
Manifold
Pressure
(mbar)
7
10
17
20.6
10
10
23.9
23.9
10
10
23.9
23.9
Orifice
Size (mm)
2.26
2.26
1.40
1.40
2.20
2.20
1.40
1.40
2.04
2.04
1.95
1.95
(1) mbar = 10,2 mm H2O
2-7
UKCA Standard for Incoming Gas Pressure
Fryer
Model
FQG80T
FQG100T
FQG120T
Gas Type
G20
Natu-
ral
Gas
Lacq
G25
Natural
Gas
Gro-
nique
G30
Butane
/Propa
ne
G31
Pro-
pane
G20
Natural
Gas
Lacq
G25
Natural
Gas
Gro-
nique
G30
Butane
/Propa
ne
G31
Pro-
pane
G20
Natu-
ral
Gas
Lacq
G25
Natural
Gas
Gro-
nique
G30
Butane
/Propa
ne
G31
Pro-
pane
Incoming
Min Pres-
sure
(mbar)
20
20
28/30
37
20
20
28/30
37
20
20
28/30
37
Incoming
Max
Pressure
(mbar)
25
25
50
50
25
25
50
50
25
25
50
50
Burner
Manifold
Pressure
(mbar)
7
10
17
20.6
10
10
23.9
23.9
10
10
23.9
23.9
Orifice
Size (mm)
2.26
2.26
1.40
1.40
2.20
2.20
1.40
1.40
2.04
2.04
1.95
1.95
(1) mbar = 10,2 mm H2O
Australia Standard for Incoming Gas Pressure
Fryer Model
FQG80T
FQG100T
FQG120T
Gas Type
Nat
LP
Nat
LP
Nat
LP
Incoming Min
Pressure
W.C/kpa/mbar
TBD
TBD
TBD
TBD
4.54/1.13/11.30
11.05/2.75/27.50
Incoming Max
Pressure
W.C/kpa/mbar
TBD TBD TBD TBD 14.00/3.48/34.84
14.00/3.48/34.84
Burner Manifold
Pressure
WC/MJ/h/TPP(kPa)
TBD
TBD
TBD
TBD
3.00/73.8/1.0
8.25/73.8/2.05
Orifice Size (mm)
TBD
TBD
TBD
TBD
2.92
1.95
(1) mbar = 10,2 mm H2O
Korea Standard for Incoming Gas Pressure
Fryer Model
FQG80T
FQG100T
FQG120T
Gas Type
Nat
LP
Nat
LP
LNG (Natural)
LPG (Propane)
Incoming Min
Pressure
W.C/kpa/mbar
TBD
TBD
TBD
TBD
4/1.00/10.00
9.2/2.30/23.00
Incoming Max
Pressure
W.C/kpa/mbar
TBD
TBD
TBD
TBD
10/2.50/25.00
13.2/3.30/33.00
Orifice Size
(mm)
TBD TBD TBD TBD 2.04
1.30
(1) mbar = 10,2 mm H2O
DANGER
When pressure-testing incoming gas supply lines, disconnect the fryer from the gas line
if the test pressure is ½" PSI [3.45 kPa (14 inches W.C.)] or greater to avoid damage to the
fryer’s gas piping and gas valve(s).
2-8
NOTE: External gas regulators are not normally required on this fryer. A safety control valve pro-
tects the fryer against pressure fluctuations. If the incoming pressure is in excess of ½" PSI (3.45
kPa/35 mbar), a step-down regulator is required.
2.5 Connection to Gas Line
DANGER
Before connecting new pipe to this appliance, the pipe must be blown out thoroughly to
remove all foreign material. Foreign material in the burner and gas controls will cause
improper and dangerous operation.
DANGER
The appliance and its individual shutoff valve must be disconnected from the gas supply
piping system during any pressure testing of the system at test pressures in excess of ½
PSI (3.45 kPa, 13.84 inches W.C.) to avoid damage to the fryer’s gas tubes and gas
valve(s).
DANGER
The appliance must be isolated from the gas supply piping system by closing its individ-
ual manual shutoff valve during any pressure testing of the gas supply piping system at
test pressures equal to or less than ½ PSI (3.45 kPa, 13.84 inches W.C.)
DANGER
“Dry-firing” your unit will cause damage to the frypot and can cause a fire. Always en-
sure that cooking oil or water is in the frypot before firing the unit.
DANGER
All connections must be sealed with a joint compound suitable for the gas being used
and all connections must be tested with a solution of soapy water before lighting any
pilots. Never use matches, candles, or any other ignition source to check for leaks. If
gas odors are detected, shut off the gas supply to the appliance at the main shut-off
valve and immediately contact the local gas company or an authorized service agency
for service.
The size of the gas line used for
installation is very important. If the line is
too small, the gas pressure at the burner
manifold will be low. This may cause slow
recovery and delayed ignition. The
incoming gas supply line should be a
minimum of 1½” (38 mm) in diameter.
Refer to the chart (right) for the minimum
sizes of connection piping.
Gas Connection Pipe Sizes
(Minimum incoming pipe size should be 1 1/2" (41 mm))
Natural
3/4" (22 mm) 1" (28 mm) 1 1/4" (36 mm)
Propane 1/2" (15 mm) 3/4" (22 mm) 1" (28 mm)
Manufactured 1" (28 mm) 1 1/4" (36 mm) 1 1/2" (41 mm)
Gas
Single Unit
2 - 3 Units
4 or more
units*
* For distances of more than 20 feet (6 m) and/or more than 4
fittings or elbows, increase the connection by one pipe size.
2-9
The FQG80T/100T/120T gas
fryer has received the CE or
UKCA mark for the
countries and gas
categories indicated in the
table below. NOTE: The
nominal heat input (QN) is
21kW except for AT, DE, LU
and category 3P/B, which is
23kW.
CE Standard
Required airflow for the combustion air supply is 2m3/h per kW.
CE Approved Gas Categories by Country
COUNTRIES
CATEGORIES
GAS
PRESSURE (MBAR)
AUSTRIA (AT) II2H3B/P
G20
20
G30, G31
50
BELGIUM (BE)
I2E(R)B
G20, G25
20, 25
I3+
G30, G31
28-30, 37
BULGARIA (BG), CROATIA
(HR), FINLAND (FI),
ROMANIA (RO), SLOVENIA
(SI), TURKEY (TR)
II2H3B/P
G20
20
G30, G31 30
ESTONIA (EE),
LATVIA (LV)
I2H G20 20
FRANCE (FR)
II2Esi3+
G20, G25
20, 25
G30, G31
28-30, 37
II2Esi3P
G20, G25
20, 25
G31
50
GERMANY (DE) II2ELL3B/P
G20, G25
20
G30, G31
50
I3P
G31
50
HUNGARY (HU) II2HS3B/P
G25
25
G30, G31
50
CYPRUS (CY), CZECH
REPUBLIC (CZ), GREECE
(GR),
IRELAND (IE), ITALY (IT),
PORTUGAL (PT), SLOVAKIA
(SK),
SPAIN (ES),
UNITED KINGDOM (GB)
II2H3+
G20
20
G30, G31 28-30, 37
LUXEMBOURG (LU) II2E3B/P
G20, G25
20
G30, G31
50
NETHERLANDS (NL) II2L3B/P
G25
25
G30, G31
30
ICELAND (IS)
MALTA (MT),
NORWAY (NO),
I3B/P G30, G31 30
POLAND (PL) II2E3B/P
G20, G25
20
G31
37
SWITZERLAND (CH)
II2H3+
G20
20
G30, G31
28-30, 37
II2H3B/P
G20
20
G30, G31
50
DENMARK (DK), SWEDEN
(SE), LITHUANIA (LT)
II2H3B/P
G20
20
G30, G31
30
I2H G20 20

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