FSLaser 36x24 Operating and safety instructions

FSLaser
Professional Series
36x24 and 48x36
Lasers
Setup and Installation Guide
3/21/2013

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R2.0 –21 March 2013
©2013 FSLaser LLC
4325 West Patrick Ln., Suite 155
Las Vegas, NV 89118
Phone: [phone]
Fax: [phone]
Technical Support Phone: [phone]
Technical Support Email: [email protected]
http://fslaser.com/resources/software-manual-downloads

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Contents
Table of Figures ..............................................................................................................................vi
Fire Warning................................................................................................................................... 1
Introduction ................................................................................................................................... 3
Icons Used in This Manual .......................................................................................................... 3
Part 1: Safety.................................................................................................................................. 4
Overview.................................................................................................................................... 4
Laser Safety ................................................................................................................................ 4
General Operation Precautions................................................................................................... 4
Electrical Safety .......................................................................................................................... 6
Fire Safety .................................................................................................................................. 7
Compliance Statement ............................................................................................................... 8
Part 2: Getting Started.................................................................................................................... 9
Setting Up Your Laser System ..................................................................................................... 9
Parts and Accessories ............................................................................................................... 10
Get to Know Your Laser ............................................................................................................ 11
Connecting the Exhaust ............................................................................................................ 15
Connecting the Water Pump and Air Assist Compressor ........................................................... 16
Water Pump Connection....................................................................................................... 16
Water Chiller Upgrade (Optional).......................................................................................... 17
Air Assist............................................................................................................................... 17
Third-Party Air Assist Systems............................................................................................... 18
Connecting Electrical Power ..................................................................................................... 18
Part 3: Quick Start and Setup........................................................................................................ 20
Overview.................................................................................................................................. 20
Beam Path................................................................................................................................ 21
Laser Tube Test......................................................................................................................... 24
Mirror Alignment...................................................................................................................... 25
Alignment Test ..................................................................................................................... 25
Alignment Procedure............................................................................................................ 26
Focusing ................................................................................................................................... 30
Quick Start................................................................................................................................ 31

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Part 4: Rotary Attachment Setup .................................................................................................. 32
Rotary Attachment Connection................................................................................................. 32
Appendix A: Troubleshooting ....................................................................................................... 34

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Table of Figures
Figure 1 - Main Assembly.............................................................................................................. 11
Figure 2 - Knife-edge Table (included)................................................ Error! Bookmark not defined.
Figure 3 - Honeycomb Table (included)......................................................................................... 12
Figure 4 - Work Area Interior ........................................................................................................ 12
Figure 5 - Rear Inputs ................................................................................................................... 13
Figure 6 - Laser Head Assembly .................................................................................................... 14
Figure 7 - Y Drive Motor Detail........................................................... Error! Bookmark not defined.
Figure 8 - Exhaust Port.................................................................................................................. 15
Figure 9 - Exhaust Fan and Tubing ................................................................................................ 15
Figure 10 - Water Pump................................................................................................................ 16
Figure 11 - Basic Water Chiller...................................................................................................... 17
Figure 12 - Air Compressor ........................................................................................................... 18
Figure 13 –Optics Set 1 ................................................................................................................ 22
Figure 14 - Work Area: Optics Sets 2 and 3 ................................................................................... 23
Figure 15 - Detail of Optics Sets 2 and 3........................................................................................ 24
Figure 16 - Using the Focus Ruler.................................................................................................. 30
Figure 17 - Rotary Attachment with Glass Work Piece .................................................................. 32
Figure 18 - Rotary Attachment Connection ................................................................................... 33
Figure 19 - Rotary Attachment Loose Electrical Connection Detail ................................................ 33

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[1]
Fire Warning
Laser cutting and engraving systems represent a significant fire hazard due to the extremely high
temperatures generated by the laser beam. While the objective of most cutting and engraving
operations is to vaporize material without burning, it is easy to ignite a flame. Most materials
capable of being cut or engraved are inherently combustible and can easily ignite setting fire to the
machine and threatening its surroundings.
Experience shows that vector cutting with the laser has the most potential to create an open
flame. Acrylic in all its different forms is especially flammable when vector cutting with the laser.
Please also be aware that stacking materials (especially organic materials such as paper) can lead
to increased risk of flame propagation or work piece ignition.
Please read the following warnings and recommendations and follow them closely at all times!
NEVER leave the laser system unattended during operation.
KEEP the area around the machine clean and free of clutter, combustible materials,
explosives, or volatile solvents such as acetone, alcohol, or gasoline.
ALWAYS keep a properly maintained and inspected fire extinguisher on hand. FSLaser
recommends a Carbon Dioxide fire extinguisher or a multi-purpose dry chemical fire
extinguisher. The Carbon Dioxide extinguishers are more expensive than a dry chemical,
but offer certain advantages should you ever need to use an extinguisher. The Carbon
Dioxide extinguisher discharges a clean, easily removable substance that is not harmful to
the mechanics or wiring of the laser system. The dry chemical extinguisher discharges a
sticky, corrosive powder that is very difficult to clean up.
ALWAYS use air assist when vector cutting.
BE CAREFUL when vector cutting. Many materials have the potential to burst suddenly
into flames –even materials that may be very familiar to the user. Always monitor the
machine when it is operating.
KEEP YOUR LASER SYSTEM CLEAN –A build up of cutting and engraving residue and
debris is dangerous and can create a fire hazard. Keep your laser system clean and free of
debris. Regularly remove the cutting grid to clean any small pieces that have gotten stuck
or fallen through.

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Introduction
Thank you for your purchase of a FSLaser Professional Large Format (ProLF) Series Laser
System. It is our wish that this product adds value to your business activities for years to come.
Please take time to read this manual in its entirety to safely use your laser to its full potential.
In order to safely setup and use your laser, you should read at least the first seven parts of
this manual
Icons Used in This Manual
This icon marks Warnings and Cautions. Please pay special attention to information associated
with this icon.
The fire warning icon calls attention to fire risks that are present while operating the laser.
Indicates information related to connecting your laser to your computer using an Ethernet
connection.
Indicates a useful tip or information that will help you operate more efficiently.