Fuelsis 6 Series User manual

6,5, 3, 1-Series Fuel Pump User's Guide
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6,5, 3, 1-Series Fuel Pump User's Guide
TABLE OF CONTENTS
Title
1. Introduction
2. Fuelsis Feul Pumps
2.1 General Features
2.2 Technical Features
2.2.1 Data Processing Unit
2.2.2 Display
2.2.3 Keyboard
2.2.4 Motor
2.2.5 Pump Unit
2.2.6 Meter
2.2.7 Selenoid Valve
2.2.8 Fuel Nozzle and Hose
2.2.9 Totalizer
2.2.10 General
3. General Safety Information
4. Installation
4.1 Mechanical Installation
4.2 Electrical Installation
5. Security measures should be taken
6. First Run
6.1 Control
6.2 Special conditions
6.3 Record
6.4 Programming (Price Adjustment)
7. Important Notices
8. Usage
8.1 Manual Filling
8.2 Presetted Amount Filling
8.3 Presetted Liter Filling
9. Protective Treatments
9.1 Commissioning of the pump
9.2 Removing the pump from the circuit
9.3 Cleaning exterior of the pump
9.4 Changing filters
9.5 Replacing the lamp lighting
9.6 Fuel Spill Control
9.7 Control of Fuel Hoses
10. User Menu
10.1 Passwords
10.2 Shortcut Menu Access
10.3 Price Adjustment
10.4 Total Vision
10.5 Seeing the last sales
10.6 Seeing the flow
10.7 Money Programmed Sales
10.8 Liter Programmed Sales
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6,5, 3, 1-Series Fuel Pump User's Guide
10.9 Emergency Stop
10.10 Display Usage
10.11 Menu Codes
11. Error Codes
12. Technical Drawings
13. Brain (Computing Unit) Connections
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Important Note
No part of this manual is written partially or totally, can not be changed or reproduced without
the permisson the manufacturer in any way. All rights reserved.
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6,5 3, 1-Series Fuel Pump User's Guide
1.Introduction
This guide will explain all details of Fuelsis 6 series fuel pumps.
2. Fuelsis Fuel Pumps
2.1 General Features
3 Series fuel pumps is designed, for the fuel stations and vehicles to filling fuel types of 4.5 l
/ min to 45 l / min for different flow rates.
2.2 Technical Features
2.2.1 Data Processing Unit
The computing unit (X5CPU) which is developed by Fuelsis, controls with two different
electronic cards on both sides of the fuel pump. Processing Unit's general features, are
summarized, as follows.
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Compatibility with the CANBUS Technology
2 noozles working at the same time
Programmable feature on the cards
RS485 or Current-loop Communication option
• 10-digits for electronic total
Menu system can be used in 7 different languages (Tur, En, Fr, Ru, Geo, Ar, Az)
Auto Electronic Calibration (in grams)
Compability with all the cash register
Compability with Savel multimedia module
Operating 170-240 VAC voltage ranges without error
1-wire and 2-wire special communication system
Card design according to the EMC tests
Automatic error detection and display error codes
2.2.2 Display
3 x 6 digit 1 "(25.4 mm) heighted LCDs are used. Liquid crystal displays work with a printed
card which is connected to them. The general features of the display unit, are as follows.
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Separate screens for price, liter and amount
1 "digit height
6 x 6 x 6 digit display
Compatible with existing pumps
Backlit
Card design suitable for EMC tests

6,5, 3, 1-Series Fuel Pump User's Guide
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2.2.3 Keyboard
Easy adjustment with 2x16 display and 4x4 keypad. Entering unit prices, seeing all the
totals, monitoring the last sales and briefly You could do all other menu transactions from
here.
2.2.4 Motor
380 V / 50 Hz three-phase (single-phase 220 V optional), 0.75 kW 1400 rpm, flame proof
(explosion proof) electric motor with high reliability.
2.2.5 Pump Unit

6,5, 3, 1-Series Fuel Pump User's Guide
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This is a centrifugal unit with pallet system which is rotary typed, V-Belt driven, with
integrated air separator and has a positive displacement, It has a by-pass safety valve and is a
suction line filter typed. It has 50-90 l / min flow capacity.
2.2.6 Meter
All fuel pumps capable of being calibrated, positive displacement piston-type, four-piston, up
to a value of ±0.25% are equipped with adjustable meters.
2.2.7 Selenoid Valve
Electronic fuel pumps have 24 V DC, dual-level (stage) nad Ex-proof Solenoid valves are
used, for the realization of the pre-setting function.

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6,5,,3, 1-Series Fuel Pump User's Guide
2.2.8 Fuel Nozzle and Hose
According to the flow rate of ¾ "or an 1" automatic trigger device with aluminum bodied
fuel Nozzles are used. The hose is determined according to the flow rate of ¾ "or 1"
respectively. 360 º swivel Nozzles behind the fuel used in the joints and breakway are
standard accessories.
2.2.9 Totalizer
Our fuel pump has 12-digit and 7 digit electronic and electromechanical totalizer.
2.2.10 General
According to customers' requests our fuel pumps are produced in the suction and pressure
types.
Outer panels are galvanized with corrosion-resistant steel and painted with electrostatic
powder paint.
3. General Safety Information
To apply the following written rules in your gas station will make you and business more
secure.
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You have to be taken appropriate security precautions in acoording to National and
international standards.
Just give allowance for the intervention of Equipments to only authorized technical
service personnels.
Hang the following warning signs as to where you may see.
1. Do not smoke!
2. Stop the engine during the filling!
3. Turn off mobile phones during the filling!
4. Hang the Nozzle its place after the filling!

7. In case of fire;
6,5, 3, 1-Series Fuel Pump User's Guide
4. Installation
Be carefull about the fuel pumps and equipment to be provided substantiality and completed.
Please contact your service provider, in the case any technical deficiency or distortion.
4.1 Mechanical Installation
The pumps' installation places should be determined in accordance by the Savel technical
service teams' recommendations..
4.2 Electrical Installation
The pump's connection to the electricity network, must be be performed by an authorized
person. Computing unit of the pump should be fed with a regulator or uninterruptible power
supply (UPS).
5. Security measures should be taken
It should be noted the high risk fuel transport. Everything in this guide was written to protect
you and your assets' safety. To strictly fulfill them will give you a smooth working
environment.
1. Do not smoke and do not let smoke at environment of the gas station pumps and
tanks.
2. Turn off the electrical connector from the emergency stop button or the control
panel, in case of any leakage.
3. Fire extinguishers need to be immediately ready for use at a location near here.
4. Only authorized personnel to allow the response to problems with electricity.
5. The technical interventions for the pumps has to be made the Savel technical service
provider. Otherwise it will not take any responsibility.
6. Hang the following warning signs as to where you can see easily.
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Do not Smoke!
Stop the engine during the filling!
Turn off mobile phones during the filling!
Hang the Nozzle its place after the filling!
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Position your station to the emergency stop situation.
Leave the danger zone
call the fire department and report the situation
Follow instructions; Fire and emergency
6. First Run
6.1 Control
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6,5,3, 1-Series Fuel Pump User's Guide
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1. Remove the Nozzle.
if all electrical and mechanical connections are made correctly or not, to make sure that the
necessary checks had been made with your hands and eyes.
6.2 Special conditions
The moving parts of pumps should be checked against snow and ice.
6.3 Record
Please note for electronic and mechanical total before the first use, after you run your pump.
6.4 Program (Price adjustment)
Press the ENTER key two times to gain access, via the keypad. The following menu screen
will be reached.
Menu 11 Shortcut
Code: ………….
Code 211 for the first Nozzle, code 212 for the second Nozzle, code 213 for the third Nozzle,
code 214 for the fourth Nozzle and code 215 for the fifth Nozzle shortcuts are used. For price
changes, enter one of these shortcuts, press ENTER to see what the current price is, then by
pressing again the ENTER key and write Password1 and record some new value, confirm
with the ENTER key and exit.
Menu 211 Adjustment
Price T1 003500
7. Important Notices
Dear customer, technical interventions, needs to be done by Savel technical service which are
specially trained in this area . In addition, the technical interventions that may arise as a result
of any inconvenience would be entirely your responsibility.
8. Usage
Fuel filling instructions are as follows.
8.1 Manual Filling
2. The unit price of the removed Nozzle's product, will be shown in the bottom line
the screen.
3. Put the nozzle to your vehicle's fuel tank's entry.
4. Pull the trigger of the nozzle.

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6,5, 3, 1-Series Fuel Pump User's Guide
Current flow could be edited through the trigger. Trigger could be fixed 1,
2, 3 positions.
Fuel nozzle has a full auto trigger and it will cut itself when the storage is
full.
5. Put back nozzle its place in the pump, when the filling is finished.
6. The amount of fuel received, the basic price and the price which is need to be
paid, will continue to be shown on the screen.
7. For the prevent deformation of the hose, need to be placed back and not to been
on the ways of vehicles.
8.2 Pre-adjusted amount filling
1. Remove the nozzle.
2. The unit price of the product of the removed nozzle, will be shown at the bottom line
of the display.
3. Enter the amount you want to fill with the keyboard and press the Enter key.
4. Put the nozzle to your vehicle's fuel tank's entry.
5. Pull the trigger of the nozzle.
Current flow could be edited through the trigger. Trigger could be fixed
1, 2, 3 positions.
Fuel nozzle has a full auto trigger and it will cut itself when the storage
is full.
6. Put back nozzle its place in the pump, when the filling is finished.
7. The amount of fuel received, the basic price and the price which is need to be paid,
will continue to be shown on the screen.
8. For the prevent deformation of the hose, need to be placed back and not to been on
the ways of vehicles.
8.3 Pre-adjusted liter filling
1.
2.
3.
4.
5.
While the nozzle is turned off, press the "0" button.
This will provide to adjust if the filling program will be money or liter.
Select the filling program and enter the amount you want with the 0-9 keys.
Put the nozzle to your vehicle's fuel tank's entry.
Pull the trigger of the nozzle.
Current flow could be edited through the trigger. Trigger could be fixed
1, 2, 3 positions.
Fuel nozzle has a full auto trigger and it will cut itself when the storage
is full.
6. Put back nozzle its place in the pump, when the filling is finished.
7. The amount of fuel received, the basic price and the price which is need to be paid, will
continue to be shown on the screen.
8. For the prevent deformation of the hose, need to be placed back and not to been
on the ways of vehicles.
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6,5 ,3, 1-Series Fuel Pump User's Guide
9. Protective Treatments
Operator's maintenance and cleaning work to be done is as follows. All other works and
interventions to be performed by qualified service personnel only Savel.
9.1 Daily operation of the pump
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Nozzle open the locks of the funnel of the nozzle (if exists)
Open the Control and energy supply for the motor
Check if the nozzle been put in their place or not.
9.2 To disable the pump
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Disconnect the pump from the power supply control panel.
Lock the funnels of the nozzle.
9.3 Exterior cleaning of the pump
To prevent static electricity the exterior of the pump should be cleaned with a damp cloth.
9.4 Replacement of the filters
Fuel filters should be replaced from the first run two weeks later, or at the latest annually. But
if the flows are declining due to pollution, may be necessary to change them earlier. During
this process gloves should be worn, to prevent the fuel's contact with skin.. To change the
filter;
1. Remove the fuel pump circuit (turn off the power supply)
2. Turn on with the key, the cover of the front of the hydraulic housing.
3. For Fuel to flow back set the filter cover slightly and then remove it (at the high-
efficiency pumps remove the filter cover and air the valve)
4. Remove the filter
5. Insert the new filter
6. Close the fitler cover
7. Turn on the Centrifuge or submersible pump and check the fuel flow.
9.5 Changing lights
The lamps are in the pump's screen enclosure and outside the danger zone, but still the
measures should be taken by the changing. The measures are as follow;
1.
2.
3.
4.
5.
Disconnect the power supply
Open the display panel
Replace the lamp with new one
Close the display panel
Turn on the power supply

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9.6 Fuel leakage control
All the hydraulic pump through the fuel elements and connections should be checked
carefully, should be remedied immediately in case of any leakage, the pump should not
be used if necessary.
9.7 Control of the fuel hose
The availability hose damage, fracture points, or bubble formation, should be checked
regularly. Damaged fuel hoses should be replaced. In the event of spills or leaks on the
pump, it should not be used.
10. User Menu
10.1 Passwords
Password1: 1000
Password 2: 2000 < Reseller password >
Password 3: 3000 <Service password>
Special code: xxxxxxxx
10.2 Shortcut Menu Access
Press the ENTER key two times to gain access, via the keypad. The following menu screen
will be reached.
Menu 11 Shortcut
Code: ………….
10.3 Price Adjustment
Code 211 for the first Nozzle, code 212 for the second Nozzle, code 213 for the third Nozzle,
code 214 for the fourth Nozzle and code 215 for the fifth Nozzle shortcuts are used.
(Hereinafter simply be called a shortcut 211-5) For price changes, enter one of these
shortcuts, press ENTER to see what the current price is, then by pressing again the ENTER
key and write Password1 and record some new value, confirm with the ENTER key and exit.
Menu 211 Adjustment
Price T1 003500
10.4 Total Vision
Call the shortcut menu. Write one of the 511-5 shortcuts and press the ENTER key, to see the
total liters of nozzles. It can be seen the money totals by the same way with the 521-5
shortcuts.

6,5, 3, 1-Series Fuel Pump User's Guide
Menu 511 Total B
LT T1 0000002356
Menu 523 Total B
PR T3 0000235670
10.5 Seeing the last sales
Each nozzle's 8 sales are backwards. In total, the sales can be seen 40 of them backwards. Call
the shortcut menu. To see the first last sale, write one of the 611-5 shortcuts and then press
ENTER. F1 (+) and F2 (-) keys could be used to monitor all of the other sales.
Menu 6111 Total B
Sls T1-1 00013.56
Menü 6124 Total B
Sls T2-4 00017.11
10.6 Seeing the flow
The flow is monitored by pressing the P1 key while during the sales. Normal display position
is taken by pressing the P2 key.
18.24
7.24
031.4 Flow
10.7 Money Programmed Sales
While the nozzles turned off could be done by entering the desired values from the keypad.
10.8 Liter Programmed Sales
Liter Programmed Sales could be done, by pressing the "0" key and writing the desired
values, while the nozzles turned off.
10.9 Emergency Stop
It is used in very urgent cases. When you faced with problems breaking nozzles, hose etc.
while giving fuel, press the "CLR" button on the keyboard and stop the pump.
10.10 Display Usage
All the menu operations can also be seen on the big screen at the same time.
10.11 Menu Codes
We have a few menu described in detail above. All the same logic with the following codes
can be reached to the desired menus and done everything.
Enter the Price:
Set Relay Model:
Standby pulse rate:
Standby working pulse rate:
Liter sensitivity:
Price sensitivity:
Amount sensitivity:
Pulser direction selection:
211-5 < Password 1 is used>
221-5
231-5
241-5
251-5
261-5
271-5
281-5
Electronic calibration: 311-5
Pulser calibration: 321-5
-------------------------------------------------------------Mekanik total varmı: 331-5
Liter preset values: 341-5
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6,5, 3, 1-Series Fuel Pump User's Guide
Price preset values: 351-5
Pass from slow valve to rapid valve: 361-5
Pass from rapid valve to slow valve: 371-5
the numbers of the hidden pulses: 381-5
Make ATC active/passive :
Determine butane/propane ratios:
Time setting:
Date setting:
41 < It has to be written 2000 to the record section>
42
43
44
Seeing liter total: 511-5
Seeing price total: 521-5
Seeing shift liter total: 531-5
Seeing price liter total: 541-5
Erase shift totals: 55 < Password 1 is used, It has to be written 100 to the record section >
Seeing the last sales:
Seeing the last unit price:
Seeing last errors :
Determine the type of pump:
6111-51 < can be seen the other sales by the arrow keys >
6211-51 < can be seen the other sales by the arrow keys >
6211-51 < can be seen the other sales by the arrow keys >
71
Set the operating mode: 72 <automation- manual-multimedia>
73
74
75
76
77
78
81
82
83
9710
9720 < it could not been deleted, if the record value is
100, if it is 200 even the totals can be deleted >
9730 < Record values should be 100 >
9740 < Record values should be 100 >
9750 < Record values should be 100 >
9760 <Password 2 is used, record values should be 100 >
Determine the Address:
Determine the Protocol:
Determne unit of measurement:
Determine the language of Pump:
Determine the display model:
Set baud:
Change Password 1:
Change Password 2:
Change Password 3:
Automatic calibration:
Return to factory settings:
Reset per liter of total:
Reset per price of total:
Reset last sales:
Bring to cash register mode:
11. Error Codes
E 50 :
E 51 :
E 52 :
E 53 :
E 54 :
E 55 :
E 56 :
Power cut on sales
Power cut
Missing or defective mechanical total
Missing or defective Pulser
No automation connection
The waiting time-out with total
The waiting time-out without total

6,5, 3, 1-Series Fuel Pump User's Guide
E 57 :
E 58 :
E 59 :
E 60 :
E 61 :
E 62 :
E 63 :
E 64 :
E 65 :
E 66 :
E 67 :
E 68 :
E 69 :
E 70 :
E 71 :
E 72 :
E 73 :
E 74 :
E 75 :
E 76 :
E 77 :
Pulser free movement during working
Not entered the unit price
Pulser free movement
Nozzle remained open
Short-circuit on mechanical total
Short-circuit on Selonoid valve
Pulser channel failure
Preset value is exceeded
CPU reset
E2 is defective or missing
Timer is defective or missing
Emergency stop
Pump was stopped by automation
pre-set sales over, time-out or no total
pre-set sales over, time-out or yes total
pre-set sales over, Pulser free movement
Full
ATC sensor failure
Calibration error
Pulse calibration error
Voltage Problem
12. Technical Drawings
6 Series
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5 Series
3 Series

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6,5, 3, 1-Series Fuel Pump User's Guide
1.Series
CAN 2.0
KEYPAD
D
C
-
POWER
(5 VDC)
D
C
+
1
-1 +1 A1 B2 -2 +2 A2 B3 -3 B4 -4 +4 A4 B5 -5 +5 A5 B
1 (-)
4 (-)
3 (+)
3 (-)
2 (+)
2 (-)
1 (+)
5 (+)
5 (-)
4 (+)
2-WİRE
1-WİRE
VCC
2-WİRE
GND
C
L
-
C
L
+
R
S
4
8
5
B
R
S
4
8
5
A
G
N
D
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XT X
KEYBOARD I2C DISPLAY
N1 N2 N3
R
X
L2
T
X
L6
L5
M1 M2 M3 M4 M5
V1
N4
V2 V3 V4 V5
5
V
1
A1 B2 A2 B3 A3 B4 A4 B5 A5 B
COMMUNİCATİON
PULSER
3 3
+ A
T
O
T
A
L
NOZZLE
UYARI / WARNING
SADECE YETKİLİ KİŞİLER TARAFINDAN
MÜDAHALE EDİLEBİLİR!
AUTHORIZED PERSON ACCESS ONLY!
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6,5, 3, 1-Series Fuel Pump User's Guide
13. Central processor unit (CPU) connections
X5-CPU
CAN 2.0
KEYPAD
D
C
-
POWER
(5 VDC)
D
C
+
1
-1 +1 A1 B2 -2 +2 A2 B3 -3 B4 -4 +4 A4 B5 -5 +5 A5 B
1 (-)
4 (-)
3 (+)
3 (-)
2 (+)
2 (-)
1 (+)
5 (+)
5 (-)
4 (+)
2-WİRE
1-WİRE
VCC
2-WİRE
GND
C
L
-
C
L
+
R
S
4
8
5
R
S
4
8
5
G
N
D
R
XT X
KEYBOARD I2C DISPLAY
N1 N2 N3
R
X
L2
T
X
L6
L5
M1 M2 M3 M4 M5
V1
N4
V2 V3 V4 V5
5
V
1
A1 B2 A2 B3 A3 B4 A4 B5 A5 B
COMMUNİCATİON
PULSER
3 3
+ A
T
O
T
A
L
NOZZLE
UYARI / WARNING
SADECE YETKİLİ KİŞİLER TARAFINDAN
MÜDAHALE EDİLEBİLİR!
AUTHORIZED PERSON ACCESS ONLY!
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2
3
5
3
4
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