Circutor Raption Series User manual

Raption Series
SERVICE MANUAL
(M186C01-03-21B)

Raption
2Service Manual
Revision log
Date Revision Description
07/20 M186C01-03-20A Initial Version
06/21 M186C01-03-21A
Changes in the following sections:
2.C.- 3.A.- 3.B.- 3.C.- 3.D.- 4.A.- 4.B.- 4.C.- 4.D.-
4.E.- 4.G.- 5.- 5.D.- 5.E.- 5.F.- 5.G.- 5.H.- 5.I.- 7.A.
- 7.D.- 7.E.- 7.G. - 8. - 10.
10/21 M186C01-03-21B Changes in the following sections:
2.C.- 4.A.- 4.C.- 4.E.- 4.G.- 5.F.- 7.G.- 10.
Disclaimer
CIRCUTOR, SA reserves the right to make modifications to the device or the unit specifications set
out in this instruction manual without prior notice.
CIRCUTOR, SA on its web site, supplies its customers with the latest versions of the device specifica-
tions and the most updated manuals.
www.circutor.com

Service Manual 3
Raption
Raption Series
Service Manual
COPYRIGHT INFORMATION
This document is copyrighted, 2021 by CIRCUTOR. All rights are reserved. CIRCUTOR.
reserves the right to make improvements to the products described in this manual at
any time without notice.
No part of this manual can be reproduced, copied, translated or transmitted in any form
or by any means without the prior written permission of the original manufacturer.
Information provided in this manual is intended to be accurate and reliable. However,
the original manufacturer assumes no responsibility for its use, or for any infringements
upon the rights of third parties that may result from its use.
All other product names or trademarks are properties of their respective owners.

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4Service Manual
Contents
Disclaimer...................................................................................................................................................2
Revision Log .............................................................................................................................................2
Contents .....................................................................................................................................................4
1. So, hello! ...............................................................................................................................................6
2. Features ................................................................................................................................................8
A. Main features ...................................................................................................................................8
B. Dimensions .....................................................................................................................................10
C. Components overview ...................................................................................................................11
3. Control devices....................................................................................................................................26
A. PC Screen (HMI)..............................................................................................................................26
B. Mode 4 Board..................................................................................................................................29
C. CCS Board........................................................................................................................................32
D. Mode 3 Device................................................................................................................................34
4. Protection devices..............................................................................................................................36
A. Disconnector....................................................................................................................................36
B. RCD...................................................................................................................................................37
C. MCBs.................................................................................................................................................38
D. RCBOs...............................................................................................................................................40
E. Backflow diode and Clixon............................................................................................................41
F. Transient surge protector...............................................................................................................43
G. Isolation protection device...........................................................................................................44
5. Other components..............................................................................................................................48
A. Heater system.................................................................................................................................49
B. Ventilation system..........................................................................................................................51
C. RFID reader......................................................................................................................................52
D. AC meter...........................................................................................................................................53
E. DC meter...........................................................................................................................................54
F. Extra power supply ........................................................................................................................55
G. Power supplies...............................................................................................................................56
H. Contactors.......................................................................................................................................57
I. Teltonika RUT 240...........................................................................................................................59
6. Other optional components..............................................................................................................60
A. RFID Reader - Legic.......................................................................................................................60
B. Shutter protection..........................................................................................................................62
7. Troubleshooting & Errors..................................................................................................................64
A. Troubleshooting introduction......................................................................................................64

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B. Log files...........................................................................................................................................68
C. Decoding the error.........................................................................................................................70
D. Error code in remote......................................................................................................................78
E. Communication errors...................................................................................................................80
F. OCPP Errors.....................................................................................................................................81
G. Power modules errors...................................................................................................................87
8. Maintenance.......................................................................................................................................90
9. Annexes...............................................................................................................................................94
10. Technical Data..................................................................................................................................96
A. Raption 50 .....................................................................................................................................96
B. Raption50HV/Raption50EVO/Raption100.............................................................................102
Need help ? ..........................................................................................................................................111
Guarantee .............................................................................................................................................111

Raption
6Service Manual
This manual provides service and maintenance information for CIRCUTOR Charge Point, which
has been designed and tested to allow electric vehicle charging, specified in IEC 61851.
This document has different sections describing electrical components inside the Charge
Point and a step-by-step installation procedure.
It is mandatory to follow the basic security information supplied in this manual to ensure safe
and proper installation.
Failure to follow safety instructions may involve personal injury, equipment damage and
danger of death. CIRCUTOR is not responsible for events arising from such breach.
ELECTRIC RISK
- This symbol indicates a potentially hazardous situation which, if not avoided
may result in a risk of fire, serious injury or death.
- The Charge Point must be disconnected from any power source before
performing any maintenance, repair or electrical manipulation inside.
ATTENTION!
- Follow the instructions preceded by this symbol, if not respect them or perform
them correctly, may result in minor or moderate injury to the user, damage to
equipment, damage to facilities or other property.
- Handling the equipment can cause injuries as result of the dimension and
weight. Persons handling the unit must wear safety shoes and gloves.
1
THE FOLLOWING SYMBOLS ARE USED FOR IMPORTANT
SAFETY INFORMATION IN THIS DOCUMENT

Service Manual 7
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So, hello!
Read carefully all the instructions before doing any
maintenance work inside the Charge Point.
Important safety instructions
• Read all the instructions before using
and configuring the Charge Point.
• Do not use the Charge Point for anything
other than electric vehicle charging
modes are expected in IEC 61851.
• Do not modify the Charge Point. If
modified, CIRCUTOR will reject all
responsibility and the warranty will be
void.
• Comply strictly with electrical safety
regulations according to your country.
• Do not make repairs or manipulations
with the unit energized.
• Only trained and qualified personnel
should have access to the electrical parts
inside the Charge Point.
• Check the installation annually by
qualified technician.
• Remove from service any item that has
a fault that could be dangerous for users
(broken connectors, caps that don’t
close...).
• Use only CIRCUTOR supplied spare parts.
• Do not use this product if the enclosure
or the EV connector is broken, cracked,
open, or shows any other indication of
damage.
• Adaptors or conversion adapters and
cord extensions set are NOT allowed to
be used.

Raption
8Service Manual
2
AMain features
1
3
2
5
6
7
16
8
4
9
10
11
12
13
14
15
18
19
20
17
21
22
23
24

Service Manual 9
Raption
Features
1- Cover 2- Exit AC cable 3- AC light beacon 4- CHAdeMO connector 5- Air inlet
6- Air outlet 7- Decorative front
panel
8- Decorative rear
panel
9- Handle 10- CHAdeMO
holder
11- CCS holder 12- AC holder or
socket 32A (1)
13- CCS light beacon 14- CHAdeMO light
beacon
15- Antenna
16- Air outlet 17- Exit DC cable 18- Touch screen +
Axial fan
19- Emergency button 20- RFID reader
21- Air inlet 22- Air inlet 23- CCS connector 24- Courtesy light
(1) Depending of the model, the components can vary.

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10 Service Manual
BDimensions
• Units specified in millimeters:

Service Manual 11
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CComponents Overview
Inside the Charge Point it is possible to differentiate four main parts. In the upper part
there are the electronic boards, the electrical protections and the electrical actuators.
In the medium part there are the power modules. In the lower part there is the power input
supply section and the last important part is in both doors.
Electronic boards, etc
Power modules
Power supply section
Right door
Left door

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12 Service Manual
1.A — ELECTRONIC BOARDS, ETC Raption 50

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1- DC Contactor. 12Vdc. 120A
(KM7.1/KM7.2/KM8.2/KM8.3)
2- Diode rectifier 162A (E6.1)
with forced ventilation (M6.1)
3- Fuse holder 1pole 14x51
(F6.1/F6.2/F6.3/F6.4)
4- Emergency button (S9.1) 5- Isolation protection device
(B15.1)
6- Heater with fan 400W
(M13.3)
7- Ceramic fuse 5x20 1A
(F3.1/F3.2/F3.3/F3.4)
8- Miniature circuit breaker 4
poles 25A class C (Q4.1/Q4.2/
Q4.3/Q4.4)
9- Conctactor 10A/230VAC
GMR-4M 2a2b (K13.3)
10- Three-phase MID energy
meter (P9.1)
11- AC MCB (Q9.1) 12- Auxiliar contact 6A (Q9.2)
13- RCD protection (T4.1) 14- RCD protection (T9.1) 15- Panel thermostat NC. 10A
250Vac (B13.1)
16- Contactor 4 Poles 80A
230Vac (KM10.1)
17- Mode 4 Control Board
(N14.1)
18- CCS Control board (A15.2)
19- Service schuko (E11.1) 20- 24Vdc Power Supply (J11.1) 21- 12Vdc Power Supply
(J11.2)
22- Expansion board (P5.1) 23- Relays board (J4.1) 24- SuperCapacitors Board
(J07.1)
25- Mode 3 (A9.1) 26- RJ45 Adaptor (X9.3)
27- 12Vdc Relays (K91, K4.1,
K4.2, K8.1, K8.3, K13.2, K13.4,
K15.1)
28- RCBO 1P+N 10A 30mA class
A (Q11.1, Q11.2, Q11.3)

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14 Service Manual
1.B — ELECTRONIC BOARDS, ETC Raption 50 HV, Raption 50 EVO
AND Raption 100
7
24
7
25
7
26 7 27
7
*
7
*
7
1
7
2
4
3
5
6
7
8
7
7
7
9
7
10
7
11
7
12
7
14
13
13
7
15
7
16
7
17
7
18
7
19
7
20 7 21
7
22 7
23

Service Manual 15
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1- DC Contactor. 12Vdc. 200A
(KM10.2/KM10.3/KM11.2/KM11.3)
2- Diode rectifier 380A (E9.1)
with forced ventilation (M9.1/
M9.2)
3- Fuse holder (F9.1/F9.2/
F9.3/F9.4)
F9.2 and F9.4 not included in
Raption 50 HV model (2)
4- Emergency button (S12.1) 5- Isolation protection device
(B19.1/B19.2)
6- Heater with fan 400W
(M16.5)
7- Ceramic fuse 5x20 1A
(F4.1/F4.2/F4.3)
8- Miniature circuit breaker 3
poles 50A class C (Q6.1/Q6.2/
Q7.1/Q7.2)
Q7.1 and Q7.2 not included in
Raption 50 HV model (2)
9- Conctactor (K16.3)
10- Three-phase MID energy
meter (P12.1)
11- AC MCB (Q12.1) 12- Auxiliar contact (K12.2)
13- RCD protection (T5.1) 14- RCD protection (T12.1) 15- Panel thermostat NC. 10A
250Vac (B16.1)
16- Contactor 4 Poles (KM13.1) 17- Mode 4 Control Board
(N17.1)
18- 24Vdc Power Supply
(G14.1)
19- Electrolytic capacitor buffer
module (G14.3)
20- Expansion board (N8.1) 21- 12Vdc Power Supply
(G14.2)
22- Fuse terminal (F11.1/F19.1/
F19.2)
23- Relays board (K5.1/K5.2)
K5.2 not included in Raption 50
HV model (2)
24- Mode 3 (E12.1)
25- RJ45 Adaptor (X12.1)
26- 12Vdc Relays (K12.1, K5.3,
K16.4, K11.1, K19.1, K11.2, K16.2,
K14.1)
27- RCBO 1P+N 10A 30mA
class A (Q14.2, Q14.3)
(2) Fuse holders included in Raption 50 HV may vary because directly depend on the power
modules installed (see page 16). In case of doubt, contact our Post-Sales Department.

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16 Service Manual
2 — POWER MODULES
1
7
2
3
4
6
5
13
8 9
12
11
10
Depending on the model of Raption chosen, are assembled power modules of 12,5kW in
Raption 50 and power modules of 25kW in Raption 50 HV, Raption 50 EVO and Raption
100.

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Raption
1- Filters kit
2- Upper power modules (A5.1/
A5.2) for Raption 50
2- Upper power modules (U6.1/
U6.2) for Raption 50 HV, Raption
50 EVO and Raption 100
3- Lower power modules (A5.3/
A5.4) for Raption 50
3- Lower power modules (U7.1/
U7.2) for Raption 50 HV, Raption
50 EVO and Raption 100
4- Ventilation chamber access 5- Filters kit
6- Centrifugal fan for power
stage (M13.1) for Raption 50
6- Centrifugal fans for power
stage (M16.1/M16.2/M16.3) for
Raption 50 HV, Raption 50 EVO
and Raption 100
7- Filters kit
8- Power module 12.5kW 1 (A5.1)
for Raption 50
8- Power module 25kW 1 (U6.1)
for Raption 50 HV, Raption 50
EVO and Raption 100 (3)
9- Power module 12.5kW 2
(A5.2) for Raption 50
9- Power module 25kW 2 (U6.2)
for Raption 100
10- Centrifugal fan for power
stage (M13.1) for Raption 50
10- Centrifugal fans for power
stage (M16.1/M16.2/M16.3)
for Raption 50 HV, Raption 50
EVO and Raption 100
11- Air outlet filters
12- Power module 12.5kW 3
(A5.3) for Raption 50
12- Power module 25kW 3 (U7.1)
for Raption 50 HV, Raption 50
EVO and Raption 100 (3)
13- Power module 12.5kW 4
(A5.4) for Raption 50
13- Power module 25kW 4
(U7.2) for Raption 100
(3) Depending on the model, the location of Raption 50 HV and Raption 50 EVO
power modules may vary. In case of doubt, contact our Post-Sales Department.

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18 Service Manual
3.A — CIRCUIT BREAKER Raption 50
1
236
5
1- Current transformer TC5 100/5
(T3.3/T3.4/T3.5) for MID AC Meter -
CEM-C30 for DC side
2- Switch disconnector 3 poles
+ neutral 160A(F3.1). Main
circuit breaker
3- Ground terminal block
4- Transient surge protector device
(optional component)
5- Communications module for
CEM energy meters (T4.1)
6- Three-phase MID energy
meter. Indirect measument
5(10)A(P4.1)
Note: in order to find more details about the cable installation, please, refer to the
Installation Manual.
4

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Raption
3.B — CIRCUIT BREAKER Raption 50 HV, Raption 50 EVO AND Raption
100
2
1
1- Differential circuit breaker 16A
30mA Class A (Q3.2)
2- Switch disconnector 3 poles
+ neutral 250A (Q3.1). Main
circuit breaker
3- Terminal block
Note: in order to find more details about the cable installation, please, refer to the
Installation Manual.
3

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20 Service Manual
4 — LEFT DOOR
On the left door it is placed the CHAdeMO and CCS holders and beacon lights. Optionally,
locking system can be included too.
Also, there is one LED over each holder indicating the lock state:
- Red → Connector locked
- Off → Connector unlocked
When using a unit with ‘Mechanical connector locking’ accesory at DC holders, is not
possible to pull back the connectors from holders until user has shown RFID card and
selected the connector he wants to charge with.
There is one label placed between the CHAdeMO and the CCS holders explaining about
this functionality. Follow the instructions given in this label and the HMI screen.
Detection position Locking coil
Space for the instruction
label
Inside view
Outside view