Fuji Electric ZBAS User manual

Instruction Manual
GAS EXTRACTOR
(High Dust Type)
TYPE:  ZBAS
INZ-TN5ZBAS-E

i
INZ-TN5ZBAS-E
We are grateful for your purchase of Fuji Electric’s Gas Extractor, TYPE: ZBAS.
• Firstreadthisinstructionmanualcarefullyuntilanadequateunderstandingisacquired,and
thenproceedtoinstallation,operationandmaintenanceofthegasextractor.Wronghandling
maycauseanaccidentorinjury.
• The specicationsofthisextractoraresubject tochangewithoutpriornoticeforfurther
productimprovement.
• Modicationofthisextractorisstrictlyprohibitedunlessawrittenapprovalisobtainedfrom
themanufacturer.FujiElectricwillnotbearanyresponsibilityforatroublecausedbysuch
amodication.
• Thisinstructionmanualshallbestoredbythepersonwhoactuallyusestheextractor.
• Afterreadingthemanual,besuretostoreitataplaceeasiertoaccess.
• Thisinstructionmanualshouldbedeliveredtotheenduserwithoutfail.
Manufacturer: FujiElectricCo.,Ltd.
Type: Describedinthenameplateonmainframe
Dateofmanufacture: Describedinthenameplateonmainframe
Productnationality: Japan
©FujiElectricCo.,Ltd.2019
IssuedinNovember,2019
PREFACE
Request
• ItisprohibitedtotransferpartorallofthismanualwithoutFuji
Electric’spermissioninwrittenformat.
• Descriptioninthismanualissubjecttochangewithoutpriornotice
forfurtherimprovement.

ii INZ-TN5ZBAS-E
First of all, read this “Caution on Safety” carefully, and then use the gas extractor in the
correct way.
• Thecautionarydescriptionslistedherecontainimportantinformationaboutsafety,sotheyshouldalways
beobserved.Thosesafetyprecautionsarerankedin3levels,“DANGER”,“CAUTION”and“PROHIBI-
TION”.
DANGER
Wronghandlingmaycauseadangeroussituation,inwhichthere
isariskofdeathorheavyinjury.
CAUTION
Wronghandlingmayinviteadangeroussituation,inwhichthere
isapossibilityofmedium-leveltroubleorslightinjuryoronly
physicaldamageispredictable.
PROHIBITION
Itemswhichmustnotbedonearenoted.
Caution on installation and transport of gas extractor
DANGER
• Thisunitisnotanexplosion-prooftype.Donotuseitina
placewithexplosivegasestopreventexplosion,reorother
seriousaccidents.
CAUTION
• Forinstallation,observetheruleonitgivenintheinstruction
manualandselectaplacewheretheweightofgasextractor
canbeendured.
 Installationatanunsuitedplacemaycauseturnoverorfall
andthereisariskofinjury.
• Duringinstallationwork,careshouldbetakentokeepthe
unitfreefromcablechipsorotherforeignobjects.Other-
wise,itmaycausere,troubleormalfunctionoftheunit.
• Forliftingthegasextractor,besuretowearprotectivegloves.
Barehandsmayinviteaninjury.
• The gas extractor is heavy (approx. 20 kg).  It should be
transported carefully. Otherwise, body maybe damaged
orinjured.
CAUTION ON SAFETY

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INZ-TN5ZBAS-E
Caution on piping
DANGER
◎In piping, the following precautions should be observed.
Wrongpipingmaycausegasleakage.
 Iftheleakinggascontainsatoxiccomponent,thereisarisk
ofseriousaccidentbeinginduced.
 Also,ifcombustiblegasiscontained,thereisadangerof
explosion,reorthelikeoccurring.
• Connect pipes correctly referring to the instruction
manual.
• Forpiping,useapipeandapressurereducingvalveto
whichoilandgreasearenotadhering.Ifsuchamaterial
isadhering,areorthelikeaccidentmaybecaused.
Caution on wiring
CAUTION
• Installation,wiringandpipingworkmustbeperformedby
specialistsoryourdealer.Incorrectinstallationmaycause
afalldevice,electricshocksorinjury.
• Before working, take off wrist watch and other metallic
objectstopreventelectricshocks.
• Wiringisallowedonlywhenallpowersuppliesareturned
off.Thisisrequiredforpreventingelectricshocks.
• Usepowersourcethatmatchestheratingoftheunit.Use
ofpowersourceoutofratingmaycausere.
• Wiresshouldbetheproperonemeetingtheratingsofthis
instrument.Ifusingawirewhichcannotenduretheratings,
aremayoccur.
• Besuretoxtheinputcablestooorsorwalls.Careless
wiringofcablesmaycauseunexpectedinjury.
• Whenxinginputcablestooors,useprotectivematerials
onthecables.Ifnotused,cablesmaybedamagedwhich
resultsinariskofelectricshocks.
• Besuretoconnectcablesusinginputterminals.Careless
connectionmaycauseariskofelectricshocks.
• Donottouchpowerterminalswithmetallicobjectsorngers
topreventelectricshocksorinjury.

iv INZ-TN5ZBAS-E
Caution on check and maintenance
DANGER
• Beforestartingwork,besuretoputonheat-proofgloves.
 Workwithbarehandsorgeneral-useglovesmaycausearisk
ofburns.
• Whenthefunnelisunderpositivepressure,becarefulwith
thespoutoffunnelgastopreventinjuryorburns.
CAUTION
• Dailyinspectionisimportanttopreventburningorreac-
cident.
• Whenlterisinstalledinthefunnel,thewholeunitofthe
samplerneedstoberemovedfromthefunnelforinspection
ofthelter.Besuretouseasuitablefoothold.
 Useofimproperfootholdmaycauseinjury.
• Beforeworking,takeoffawristwatch,ngerringorthelike
metallicaccessories.Andnevertouchtheinstrumentwith
awethand.Otherwise,youwillhaveelectricshocks.
• Whentheinsideofchimneyorfunnelispositivepressure
andtheextractorneedstoberemoved,becarefulwithhigh
temperatureorhazardousgasasitblowsoutwhenitisre-
moved.
 Donotgetclosetheextractortopreventburnsorpoisoning.
• Thegassamplercaseandlterarehot.Whenthelterand
O-ringneedtobereplacedorinspected,turnOFFthepower.
 Besuretoputonprotectiveglovestopreventburnsorinjury.
• Donotuseareplacementpartotherthanspeciedbythe
instrumentmaker.Otherwise,adequateperformancewill
notbeprovided.Besides,anaccidentorfaultmaybecaused.
• Replacement parts such as a maintenance part should be
disposedofasincombustibles.Fordetails,followthelocal
ordinance.
PROHIBITION
• Maintenanceandinspectionmustbemadeonlybyautho-
rizedengineerstopreventelectricshocksorreaccidents.

v
INZ-TN5ZBAS-E
Caution to specialists
CAUTION
◎Beforestartingmaintenance,inspectionorrepair,besureto
readtheinstructionmanualcarefully.
 Improperworkmaycauseariskofelectricshocksorre
accident.
• Before starting work, take off wrist watch and other
metallicobjectstopreventelectricshocksorburns.
• Duringwork,turnOFF(open)thebreakerandthepower.
 EvenafterpowerisOFF(open),somepartsarestillhot.
Careshouldbetakentopreventburns.
• Donottouchlivepartswithwethandstopreventelectric
shocks.
• Themassofthedeviceisapprox.20kg.
 Carelesstransferofthedevicemaycauseinjury.
Others
DANGER
• Whenthegassamplerisinstalledonahighplaceormain-
tenanceisrequired,useasuitablefootholdforthesakeof
safety.
 Careshouldbetakentopreventunexpectedaccidentsuch
as a fall.
CAUTION
• Ifthecauseofanyfaultcannotbedetermineddespiterefer-
encetotheinstructionmanual,besuretocontactyourdealer
ofFujiElectric’stechnicianinchargeofadjustment.Ifthe
instrumentisdisassembledcarelessly,youmayhaveelectric
shocksorinjury.
• Donotworkonrainydaystopreventariskofelectricshocks
orafallofdevice.

vi INZ-TN5ZBAS-E
CONTENTS
PREFACE ....................................................................................................................i
CAUTION ON SAFETY ...........................................................................................ii
1. OUTLINE .............................................................................................................. 1
2. CONFIRMATION OF DELIVERED PRODUCTS..........................................1
3. CONFIRMATION OF CODE SYMBOLS AND SPECIFICATIONS ............ 2
3.1 Codesymbols............................................................................................................ 2
3.2 Specications ............................................................................................................ 2
4. NAMES OF OPERATING PARTS ..................................................................... 3
5. INSTALLATION .................................................................................................. 4
5.1 Selectionofinstallationlocation............................................................................... 4
5.2 Mountingofextractor ............................................................................................... 4
5.3 Samplingtube............................................................................................................ 5
5.4 Wiring........................................................................................................................ 6
5.5 Blowbacktimechartexample................................................................................... 7
6. OPERATION ........................................................................................................ 8
7. INSPECTION AND MAINTENANCE ............................................................. 9
7.1 Dailyinspection ........................................................................................................ 9
7.2 Periodicalinspection/maintenance(standard)........................................................... 9
7.3 Wiregauzelterremovalmethod ............................................................................. 9
7.4 Cleaningofwiregauzelter .................................................................................... 9
8. MAINTENANCE PARTS .................................................................................. 10
9. OUTLINE DIAGRAM ....................................................................................... 11
9.1 Gasextractor ........................................................................................................... 11

1
INZ-TN5ZBAS-E
Thegasextractorisusedtosampleagasfromafunnelandsendittoagasanalyzer.Asitisusedunder
verysevereconditions,itmustprovidethefollowingperformance.
• Beusableattemperatureofasamplingpoint.
• Havenopropertytocausereactionwithasamplegasoractasacatalystonit.
• Notbechokedbydust,oreasilyreplaceableorcleanablewhenchoked.
• Causenoremarkablesamplingdelay.
FujiElectricoffersgasextractorsmeetingtheserequirementsonthebasisoflong-accumulatedexperience.
ThisgasextractorhasavarietyoftypessuchasthosewithY-shapedorT-shapedsamplingtubedepend-
ingontheapplication,andthereforetheactualproductmaydifferslightlyfromthecontentofthismanual
dependingonthecustomer’srequiredspecication.
Pleaserefertotheindividuallysubmittedmanufacturingspecicationsforexternaldrawings,specications,
accessories,spareparts,andconsumableparts.
1. OUTLINE
2. CONFIRMATION OF DELIVERED PRODUCTS
Delivered products list
Nameofproduct Quantity Remark
Gasextractormainunit 1
Samplingtube 1 Asspeciedlength
Packing(forange) 1
Bolt,nut,springwasher,planewasher(M16) 4 each WhenusingstandardangeJIS10K50AFF
O-ring(G50,G65) 1each

2INZ-TN5ZBAS-E
3.2 Specications
System Electricheatingsystem
Gastemperature Max.800˚C(Standardspecications)
Materialofgashandlingparts SUS316,Byton
Samplingtube SUS316(Standardspecications)
Matingange JIS10K50AFF(Standardspecications)
Filter SUS316wiregauze,lteringefciency10µm(2to100µm
canbeused)
Filteringarea About180cm2
Responsetime 90%response,about25secat3L/min
Mass Approx.20kg(withoutsamplingtube)
Samplegasoutlet Rc1/2
Heater 100VAC,400W
Installation Outdoorinstallation
3. CONFIRMATION OF CODE SYMBOLS AND
SPECIFICATIONS
3.1 Codesymbols
Z B A S 1 W 5 0 Description
System
Electric heating system (High Dust Type)
Structure
Indoor/outdoor common
1
Material of gas handling parts
SUS316, etc
W
Inserting length (L)
0mm
Y
None
Gas outlet joint
0
—
S
600mm
800mm
1000mm
1200mm
1500mm
2000mm
As specified
C
400mm
B
300mm
A
E
G
H
J
K
Z
L
1
2 3 4 5 6 7 8 9
For general use,
gas temperature max. 800°C
SUS316
digits

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INZ-TN5ZBAS-E
4. NAMES OF OPERATING PARTS
１
23
4
5
SAMPLE
CABLE
BLOW2 BLOW1
6
No. Name
①Heater
②Wiregauzelter
③Terminalblock
④O-ring(G50)
⑤O-ring(G65)
⑥Thermostat