Fujitsu Siemens Computers PRIMERGY TX200 S4 Owner's manual

PRIMERGY TX200 S4
Server
Service Supplement
Edition December 2007

Comments…Suggestions…Corrections…
The User Documentation Department would like to
know your opinion of this manual. Your feedback helps
us optimize our documentation to suit your individual
needs.
Feel free to send us your comments by e-mail to
[e-mail].
Certified documentation
according to DIN EN ISO 9001:2000
To ensure a consistently high quality standard and
user-friendliness, this documentation was created to
meet the regulations of a quality management system
which complies with the requirements of the standard
DIN EN ISO 9001:2000.
cognitas. Gesellschaft für Technik-Dokumentation mbH
www.cognitas.de
Copyright and Trademarks
Copyright © 2007 Fujitsu Siemens Computers GmbH.
All rights reserved.
Delivery subject to availability; right of technical modifications reserved.
All hardware and software names used are trademarks of their respective manufacturers.

TX200 S4 Service Supplement
Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Overview of the documentation . . . . . . . . . . . . . . . . . 5
1.2 Notational conventions . . . . . . . . . . . . . . . . . . . . . 8
2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3 Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4 Replacement routines . . . . . . . . . . . . . . . . . . . . . 17
4.1 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.1.1 Floorstand model . . . . . . . . . . . . . . . . . . . . . . . . 17
4.1.1.1 Opening the server . . . . . . . . . . . . . . . . . . . . . . 17
4.1.1.2 Removing the front cover . . . . . . . . . . . . . . . . . . 17
4.1.2 Rack model . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.1.2.1 Opening the server . . . . . . . . . . . . . . . . . . . . . . 18
4.1.2.2 Removing the rack front cover . . . . . . . . . . . . . . . . 18
4.1.3 System fans and traverse . . . . . . . . . . . . . . . . . . . . 19
4.1.3.1 Removing the system fan 1 . . . . . . . . . . . . . . . . . 19
4.1.3.2 Removing the system fan 2 . . . . . . . . . . . . . . . . . 19
4.1.3.3 Removing the traverse with the air duct over the main
memory . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.1.3.4 Removing the system fan 3 . . . . . . . . . . . . . . . . . 19
4.2 Replacing the operating panel board . . . . . . . . . . . . . 20
4.3 Replacing the Front USB cable . . . . . . . . . . . . . . . . 23
4.4 Replacing the standard PS . . . . . . . . . . . . . . . . . . 24
4.5 Replacing the Power backplane . . . . . . . . . . . . . . . . 26
4.6 Replacing the 3.5“ HDD backplane . . . . . . . . . . . . . . 30
4.7 Replacing the 2.5“ HDD backplane . . . . . . . . . . . . . . 32
4.8 Replacing the intrusion switches . . . . . . . . . . . . . . . 34

Service Supplement TX200 S4
Contents
4.9 Replacing the chassis ID board . . . . . . . . . . . . . . . . 36
4.10 Replacing the system board . . . . . . . . . . . . . . . . . . 37
5 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5.1 Board layout . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5.1.1 Operating panel board . . . . . . . . . . . . . . . . . . . . . . 41
5.1.2 3.5“ HDD backplane . . . . . . . . . . . . . . . . . . . . . . . 42
5.1.3 2.5“ HDD backplane . . . . . . . . . . . . . . . . . . . . . . . 43
5.1.4 Power backplane . . . . . . . . . . . . . . . . . . . . . . . . . 44
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

TX200 S4 Service Supplement 5
1 Introduction
The PRIMERGY TX200 S4 Server is an Intel-based server for medium-sized
and large networks. The server is suitable for use as a file server as well as an
application, information, or Internet server. It is available as a floorstand or rack
model (PRIMERGY Classic 19“ rack is not supported). The floorstand model
can be converted to a rack model using an optional conversion kit. Furthermore
it is possible to upgrade the standard PS and standard system fans to hot-plug
PS and redundant system fans.
1.1 Overview of the documentation
Concept and target groups
This Service Supplement completes the information given in the Operating
Manual, the Options Guide and the Technical Manual of the system board.
The activities described in this manual may only be performed by service
personnel.
Service DVD
Service partners of Fujitsu Siemens can order a Service DVD PRIMERGY. On
the DVD the following manuals are available in pdf format:
– The “Safety notes and other important information” manual
– The Operating Manual for PRIMERGY TX200 S4
– The Technical Manual for the system board D2509
– The Options Guide for PRIMERGY TX200 S4
– The Service Supplement PRIMERGY TX200 S4
– The “BIOS Setup” manual

6 Service Supplement TX200 S4
Overview of the documentation Introduction
Information/procedure Manual
Detailed safety notes “Safety notes and other
important information”
manual
Features and technical data of the server Operating Manual
Installation and operation, among other things:
– External ports
– Operation
– Configuration of the server
– Installation of the rack mounting kit
Troubleshooting
Installation/removal of all hot-plug components:
– hot-plug power supply units
– hot-plug hard disk drives
Information about the system board:
– Features of the system board
– Board layout
– Jumper settings
–LEDdisplays
– Replacing the battery
Technical Manual
Table 1: Overview of the documentation TX200 S4

TX200 S4 Service Supplement 7
Introduction Overview of the documentation
Extensions and upgrades:
IFor some components only the installation
routine is described in the Options Guide.
Removing these components proceed in
reverse order.
– Extending/replacing the main memory
– Installing a second processor / replacing the
processor / replacing the heat sink
– Installing accessible drives, like floppy disk
drive, DVD/DVD-RW drive, multibay etc.
– Installing a hard disk extension box
– Installing a ServerView Local Service Panel
– Installing expansion boards in the PCI slots
– Inserting the RAID key
– Installing a parallel interface
– Converting to hot-plug PS and to redundant
fans
– Converting from the floorstand model to the
rack model
– Removing and installing the system fans
Options Guide
Cabling
Replacement routines:
– Replacing the operating panel board
– Replacing the Front USB cable
– Replacing the standard PS
– Replacing the Power backplane
– Replacing the 3.5“ HDD backplane
– Replacing the 2.5“ HDD backplane
– Replacing the intrusion switches
– Replacing the chassis ID board
– Replacing the system board
Service Supplement
Board layout
BIOS setup BIOS Setup
Information/procedure Manual
Table 1: Overview of the documentation TX200 S4

8 Service Supplement TX200 S4
Notational conventions Introduction
1.2 Notational conventions
The following notational conventions are used in this manual:
Text in italics indicates commands or menu items.
„Quotation marks“ indicate names of chapters and terms that are being
emphasized.
Êdescribes activities that must be performed in the order
shown.
VCAUTION! pay particular attention to texts marked with this symbol.
Failure to observe this warning may endanger your life,
destroy the system or lead to the loss of data.
Iindicates additional information, notes and tips.
Table 2: Notational conventions

TX200 S4 Service Supplement 9
2Procedure
VCAUTION!
The actions described in these instructions should only be performed by
service personnel.
ÊFirst of all please familiarize yourself with the safety instructions in the
section chapter “Safety notes” on page 11 et seq. .
ÊEnsure that all required manuals (see Service DVD) are available, printing
out the PDF files if necessary. You will definitely need the Operating Manual
for the server, the Options Guide for the server and the Technical Manual for
the system board.
ÊShut down the server correctly, switch it off, pull out the power plug, and
open the server as described in the chapter “Replacement routines” on
page 17 et seq. .
ÊReplace the defective component as described in the relevant chapter.
IProcedures which are identical for the floorstand and rack models are
only described for the floorstand model.
ÊClose the server.1
ÊConnect the cables. 1
ÊConnect the server to the power outlet.1
ÊStart the operating system.1
ÊIf necessary, configure the server as required.1
1These procedures are described in the Operating Manual.

TX200 S4 Service Supplement 11
3 Safety notes
IThe following safety notes are also provided in the “Safety notes and
other important information” manual.
This device complies with the relevant safety regulations for data processing
equipment.
VCAUTION!
The actions described in these instructions should only be performed by
service personnel.
Before operating the device
VCAUTION!
●During installation and before operating the device, observe the
instructions on environmental conditions for your device.
●If the device is brought in from a cold environment, condensation may
form both inside and on the outside of the machine.
Wait until the device has acclimatized to room temperature and is
absolutely dry before starting it up. Material damage may be caused
to the device if this requirement is not observed.
●Transport the device only in the original packaging or in packaging
that protects it from knocks and jolts.
Installation and operation
VCAUTION!
●If the rack model is integrated in an installation that receives power
from an industrial (public) power supply network with the IEC309
connector, the (public) power supply protection must comply with the
requirements for the non-industrial (public) power supply networks for
the type A connector.
●The server automatically sets itself to a voltage in the range of
100 V to 240 V. Make sure that your local voltage is within this range.

12 Service Supplement TX200 S4
Safety notes
VCAUTION!
●This device has a specially approved power cable and must only be
connected to a grounded insulated socket (floorstand model) respec-
tively to a safety socket on the rack mains socket strip (rack model).
●Ensure that the power socket on the device or the grounded wall
outlet is freely accessible.
●The ON/OFF button does not disconnect the device from the mains
voltage. To disconnect the line voltage completely, remove the power
plug from the power socket.
●Always connect the device and the attached peripherals to the same
power circuit. Otherwise you run the risk of losing data if, for example,
the server is still operating but the peripheral device (e.g. storage
subsystem) has failed during a power outage.
●Take notice that the data cables to peripheral devices are adequately
shielded.
●To the LAN wiring the requirements apply in accordance with the
standards EN 50173 and EN 50174-1/2. As minimum requirement
the use of a protected LAN line of category 5 for 10/100 MBps
Ethernet, and/or of category 5e for Gigabit Ethernet is considered.
The requirements of the specification ISO/IEC 11801 are to be
considered.
●Route the cables in such a way that they do not form a potential
hazard (make sure no-one can trip over them) and that they cannot
be damaged. When connecting up a device, refer to the relevant
notes in this manual.
●Never connect or disconnect data transmission lines during a storm
(lightning hazard).
●Make sure that no objects (such as bracelets or paper clips) fall into
or liquids spill into the device (risk of electric shock or short circuit).
●In emergencies (e.g. damaged casing, controls or cables, penetration
of liquids or foreign matter), switch off the device immediately and
remove the power plug.

TX200 S4 Service Supplement 13
Safety notes
VCAUTION!
●Proper operation of the device (in accordance with IEC 60950-1/
EN 60950-1) is only ensured if the casing is completely assembled
and the rear covers for the installation openings have been put in
place (electric shock, cooling, fire protection, interference
suppression).
●Install only system expansions that satisfy the requirements and rules
governing safety and electromagnetic compatibility and relating to
telecommunications terminal equipment. If you install other expan-
sions, you may damage the system or violate the safety regulations
and regulations governing RFI suppression.
●The components or parts marked with a warning label (e.g. lightning
symbol) may only be opened, removed or exchanged by authorized,
qualified personnel. The hot-plug power supply units are exceptions
to this rule.
●The warranty expires if the device is damaged during the installation
or replacement of system expansions.
●You may only set those resolutions and refresh rates specified in the
„Technical data“ section of the monitor description. Otherwise, you
may damage the monitor.
Batteries
VCAUTION!
●Incorrect replacement of batteries may lead to a risk of explosion. The
batteries may only be replaced with identical batteries or with a type
recommended by the manufacturer (see the Technical Manual for the
system board).
●Do not throw batteries into the trash can. They must be disposed of
in accordance with local regulations concerning special waste.
●The battery must be disposed of in accordance with local regulations
concerning special waste.

14 Service Supplement TX200 S4
Safety notes
VCAUTION!
●Replace the lithium battery on the system board in accordance with
the instructions in the Technical Manual for the system board.
●All batteries containing pollutants are marked with a symbol (a
crossed-out garbage can). In addition, the marking is provided with
the chemical symbol of the heavy metal decisive for the classification
as a pollutant:
Cd Cadmium
Hg Mercury
Pb Lead
Working with CDs/DVDs and CD/DVD drives
When working with devices with CD/DVD drives, these instructions must be
followed.
VCAUTION!
●Only use CDs/DVDs that are in perfect condition in your server's
CD/DVD drive, in order to prevent data loss, equipment damage and
injury.
●Check each CD/DVD for damage, cracks, breakages etc. before
inserting it in the drive.
Note that any additional labels applied may change the mechanical
properties of a CD/DVD and cause imbalance.
Damaged and imbalanced CDs/DVDs can break at high drive speeds
(data loss).
Under certain circumstances, sharp CD/DVD fragments can pierce
the cover of the CD/DVD drive (equipment damage) and can fly out
of the device (danger of injury, particularly to uncovered body parts
such as the face or neck).
IYou can prevent mechanical damage and damage to the CD/DVD drive,
as well as premature CD/DVD wear, by observing the following sugges-
tions:
●Only insert CDs/DVDs in the drive when needed and remove them
after use.
●Store the CDs/DVDs in suitable sleeves.

TX200 S4 Service Supplement 15
Safety notes
●Protect the CDs/DVDs from exposure to heat and direct sunlight.
ILaser information
The CD/DVD drive complies with IEC 60825-1 laser class 1.
VCAUTION!
The CD/DVD drive contains a light-emitting diode (LED), which under
certain circumstances produces a laser beam stronger than laser
class 1. Looking directly at this beam is dangerous.
Never remove parts of the CD/DVD drive casing!
Modules with electrostatic-sensitive components:
Systems and components that might be damaged by electrostatic discharge
(ESD) are marked with the following label:
Figure 1: ESD label
When you handle components fitted with ESDs, you must observe the following
points under all circumstances:
●Remove the power plug from the power socket before inserting or removing
components containing ESDs.
●You must always discharge yourself of static charges (e.g. by touching a
grounded object) before working.
●The equipment and tools you use must be free of static charges.
●Only touch the components at the positions highlighted in green (touch
points).
●Do not touch any exposed pins or conductors on a component.

16 Service Supplement TX200 S4
Safety notes
●Use a grounding cable designed for this purpose to connect yourself to the
system unit as you install components.
●Place all components on a static-safe base.
IYou will find a detailed description for handling ESD components in the
relevant European or international standards (DIN EN 61340-5-1,
ANSI/ESD S20.20).

TX200 S4 Service Supplement 17
4 Replacement routines
VCAUTION!
Observe the safety instructions in the chapter “Safety notes” on page 11
et seq. .
4.1 Preparation
IYou will find a detailed description of ’Opening the server’ and of the
removing and installing the system fans and the traverse in the Options
Guide TX200 S4.
4.1.1 Floorstand model
4.1.1.1 Opening the server
ÊTerminate all applications and shut down the server correctly.
ÊIf your operating system has not switched off the server, press the on/off
switch.
ÊPull all power connectors out of the power outlets.
ÊOpen the latch.
The opening of the latch pushes back the side cover and disengages the
hooks on the top of the side cover.
ÊRemove the side cover.
4.1.1.2 Removing the front cover
Remove the front cover when making the following replacements:
– Replacing the operating panel board
– Replacing the intrusion switches
ÊRelease the three locks at the left side and open the front cover.
ÊUnhook the front cover at the other side and remove the front cover.

18 Service Supplement TX200 S4
Preparation Replacement routines
4.1.2 Rack model
ÊTerminate all applications and shut down the server correctly.
ÊIf your operating system has not switched off the server, press the on/off
button.
ÊPull all power connectors out of the power outlets.
4.1.2.1 Opening the server
ÊLoosen the screws on the left and the right side of the rear side.
ÊLoosen the two knurled screws at the front side and pull the server as far as
possible out of the rack
Depending on how accessible the server is in the rack cabinet, it can make
sense to remove it from the cabinet. You will find a detailed description in the
Options Guide or the Operating Manual.
ÊDisconnect all cables on the rear side of the server.
VCAUTION!
At least two people are needed to lift the server out of the rack cabinet.
ÊLift the server out of the rails and place it on a table, for example.
ÊOpen the latch.
ÊRemove the top cover.
4.1.2.2 Removing the rack front cover
Remove the rack front cover when making the following replacements:
– Replacing the operating panel board
– Replacing the intrusion switches
ÊRelease the three locks at the top side and open the rack front cover.
ÊUnhook the rack front cover at the bottom side and remove the rack front
cover.

TX200 S4 Service Supplement 19
Replacement routines Preparation
4.1.3 System fans and traverse
4.1.3.1 Removing the system fan 1
ÊDisconnect the fan cable from the connector FAN1 SYS on the system
board.
ÊPush the lock inward until it disengages.
ÊPush the air duct to the front side until the pins on the PSU casing and the
traverse disengage.
ÊRemove the air duct with the integrated system fan 1.
4.1.3.2 Removing the system fan 2
ÊDisconnect the fan cable from the connector FAN2 SYS on the system
board.
ÊPull the lock upward and swivel the system fan 2 forward.
ÊTake out the system fan 2 downward.
4.1.3.3 Removing the traverse with the air duct over the main memory
ÊRemove the system fan 1 and system fan 2.
ÊPush the lock at the right side and pull out the traverse sideward.
ÊUnhook the traverse at the left side.
ÊTake the traverse with the memory air duct carefully out of the housing.
4.1.3.4 Removing the system fan 3
ÊRemove the system fan 1, system fan 2 and the traverse.
ÊDisconnect the fan cable from the connector FAN3 SYS on the system
board.
ÊPull the lock inward.
ÊPull the system fan 3 forward to disengage the four snap-fits.
ÊRemove the system fan 3 sideward.

20 Service Supplement TX200 S4
Replacing the operating panel board Replacement routines
4.2 Replacing the operating panel board
ÊOpen the server and remove the front cover or the rack front cover as
described in the section “Preparation” on page 17.
ÊRemove the system fan 1 as described in the section “Removing the system
fan 1” on page 19.
ÊDisconnect the operating panel cable from the connector Frontpanel on the
system board.
Figure 2: Releasing the upper hook
ÊPress the upper hook downward (see the arrow).