Full Boar FBT-3000 User manual

KNOW YOUR PRODUCT
•MAXPOWER2800WATTS
•2X240VOUTLETSOCKETS
•5.6HPMOTOR
MOBILEPETROL
GENERATOR
INSTRUCTIONMANUAL
WARNING:Readallsafetywarningsandallinstructions.Failuretofollowthe
warningsandinstructionsmayresultinelectricshock,reand/orseriousinjury.
Saveallwarningsandinstructionsforfuturereference.
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Engine Specications:
Motor Power: 5.6HP
Engine Type: 4 Stroke, Air Cooled
Fuel Type: 91 RON Unleaded Petrol
Fuel Tank Capacity: 15 litres
Engine Capacity: 208cc
Engine Speed: 3000 /min¯1
Oil Type: 4 Stroke SAE30, 10W30
Oil Tank Capacity: 600ml
Spark Plug: LD F7RTC
SPECIFICATIONS - MODEL NO. FBT-3000
KNOW YOUR PRODUCT
3
1 2
10
9
8 6 71112 5 4
Generator Specications:
AC Output: 230-240Vac-50Hz
Continuous Power: 2,300W
Max. Power: 2,800W
Phase: Single
Weight: 41.5kg

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KNOW YOUR PRODUCT (cont.)
1. Fuel tank 15 L
2. Fuel tank cap
3. Fuel gauge
4. Wheel
5. Axle
6. Foot
7. Powerful 4 stroke motor
8. Recoil starter
9. Push bar holder
10. Push bar
11. Oil ller cap
12. Oil drain plug
13. Choke lever
14. Fuel tap
15. Air lter
16. Voltmeter
17. 2 x 240V 10A socket
18. Overload switch
19. On/ Off switch
20. Earth connection
21. Screws size M8 x 40
22. Screws size M8 x 16
23. Washers for wheels
24. Securing P-clips
for wheels
25. Nuts M8
26. 10/12mm Spanners
27. Spark plug spanner
ON
OFF
VOLT
OFF
ON
OVERLOAD
240V 240V
15 13 14
19
6
10
4
5
21 22 23
24
25
16 18 17 20
9
26 27

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SPECIFICATIONS....................................................... Page 02
KNOW YOUR PRODUCT........................................... Page 02
INTRODUCTION........................................................ Page 05
SAFETY INSTRUCTIONS........................................... Page 05
UNPACKING...............................................................Page 09
RISKS.......................................................................... Page 10
AUTOMATIC VOLTAGE REGULATOR (AVR).............. Page 13
ASSEMBLY.................................................................. Page 14
PREPARATION......................................................... Page 15
OPERATION............................................................... Page 16
MAINTENANCE......................................................... Page 18
TROUBLE SHOOTING............................................... Page 20
DESCRIPTION OF SYMBOLS.....................................Page 21
CONTENTS................................................................ Page 22
WARRANTY................................................................ Page 24
TABLE OF CONTENTS

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Congratulations on purchasing a Full Boar Mobile
Petrol Generator.
Your Full Boar Generator FBT-3000 has been designed
for supplying 240V output power. The generator has
inbuilt Automatic Voltage Regulator for stable power
supply. Intended usage include, Leisure, camping,
household mains backup and light trade use.
INTRODUCTION
WARNING! When using mains-powered equipment, basic safety precautions,
including the following, should always be followed to reduce risk of re, electric
shock, personal injury and material damage.
SAFETY INSTRUCTIONS
ELECTRICAL SAFETY
Read and understand the manual prior to operating this tool.
Save these instructions and other documents supplied with this tool for future reference.
Using an Extension Lead
Extension leads should be ordinary or heavy duty depending on the application, of
appropriate current rating, and in any case not less than 1 mm² cross-section of conductor,
and must incorporate an earthing conductor to ensure that there is no voltage difference
between the generating set and any equipment powered by the generating set..
WARNING! Oil has been drained for shipping. Failure to ll engine sump with oil
before starting the engine may result in permanent damage and will void warranty.

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• Do not operate in a hazardous location. Such areas include where there is a risk of
explosion of petrol fumes, leaking gas or explosive dust.
• Do not operate in a conned area. Exhaust gases, smoke or fumes could reach
dangerous concentrations.
• The output of this generator is potentially lethal. The generator should not be
connected to a xed electrical installation except by an appropriately licensed person.
• Protect your generator. This generator is NOT Weatherproof and should not be
exposed to direct sunlight, high ambient temperature and damp, wet or high humidity
conditions.
• Do not smoke while refuelling. This is potentially dangerous as it may ignite the fuel
and cause an explosion.
• Take care not to spill fuel. When refuelling the generator ensure that the motor has
been switched off. Prevent the spilling of fuel as this may also ignite with the hot motor.
Never refuel whilst the engine is running.
• Be careful where you store the generator. Store the generator in a dry area away from
inammable liquids.
• Keep your distance. The generator emits exhaust fumes. As a safety precaution do
not stand close to the unit whilst it is in operation. Ensure bystanders also keep their
distance.
• Ensure the generator has oil. Before commencing the generator, ensure that the unit
has been lled with eg. SAE30 4 stroke oil.
• Never ll fuel tank indoors. Never ll fuel tank when engine is running or hot. Do not
smoke when lling fuel tank.
• Never refuel when the generator is running. Switch the generator to the OFF position
prior to removing the fuel cap and refuelling.
• Engine speed has been factory set to provide safe operation. Tampering with the
engine speed adjustment could result in overheating of the attachments and could
cause a re. Never attempt to “speed up” the engine to obtain more performance.
Both the output voltage and frequency will be thrown out of standard by this practice
endangering attachments and the user.
• You must unplug any load from the generator before starting and stopping to
prevent permanent damage to the appliances.
SAFETY WARNINGS FOR GENERATORS
WARNING! Persons who are tted with a heart pacemaker, or similar medical
conditions should take care when using this device.

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KNOW YOUR PRODUCTUNPACKING
RISK OF ELECTROCUTION AND FIRE
If you nd anything wrong, do not operate the generator until parts have been replaced or
the fault has been rectied. Failure to do so could result in serious personal injury.
Hazard What could happen How to prevent it
Improper storage
of extension cord.
Extension cord can come into
contact with hot engine parts
resulting in damage. Using a
damaged extension cord can
result in electrocution or death.
Remove extension cord from the
generator and store separately
away from generator.
Operation of
generator in
rain, wet, icy,
or flooded
conditions.
Water is an excellent conductor
of electricity! Water which
comes in contact with electrically
charged components can
transmit electricity
to the frame and other surfaces,
resulting in electrical shock to
anyone contacting them.
Operate generator in a clean, dry,
well ventilated area. Make sure
hands are dry before touching
unit.
Placing generator
on or against
highly conductive
surface, such as a
steel walkway or
metal roof.
Accidental leakage of electrical
current could charge conductive
surfaces in contact with the
generator.
Place generator on low
conductivity surface such as a
concrete slab.
ALWAYS operate generator a
minimum of 2 meters from any
conductive surface.
Operation of unit
when damaged,
or with guards or
panels removed.
Attempting to use the unit when
it has been damaged, or when it
is not functioning normally could
result in fire or electrocution.
Removal of guarding could
expose electrically charged
components and result in
electrocution.
Do not operate generator with
mechanical or electrical problem.
Have unit repaired by an
Authorized Service Centre.
Do not operate generator with
protective guarding removed.

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KNOW YOUR PRODUCT
Hazard What could happen How to prevent it
Gasoline engines
produce toxic
carbon monoxide
exhaust fumes
Breathing exhaust fumes will
cause serious injury or death.
Operate generator in clean,
dry, well ventilated area. Never
operate unit in enclosed areas
such as garages, basements,
storage, sheds, or in any
location occupied by humans
or animals. Keep children, pets
and others away from area of
operating unit.
Hazard What could happen How to prevent it
Operation of
generator in careless
manner
All sources of energy include
the potential for injury. Unsafe
operation or maintenance of
your generator could lead to
serious injury or death to you or
others.
Review and understand all of
the operating instructions and
warnings in this manual.
Become familiar with the
operation and controls of the
generator. Know how to shut it
off quickly.
Equip area of operation with
a re extinguisher certied to
handle gasoline or fuel res.
Keep children or others away
from the generator at all times.
Operating generator Generator will not operate
properly and will cause damage
to the generator and could
cause serious injury or death to
you or others.
Never operate generator while
suspended or in an unlevel
position. Always operate
generate on a at, level
surface.
RISK OF BREATHING - INHALATION HAZARD
RISK OF UNSAFE OPERATION
Hazard What could happen How to prevent it
Contact with moving
parts can result in
serious injury
The generator contains parts
which rotate at high speed
during operation. These parts
are covered by guarding to
prevent injury.
Never operate generator
with guarding or cover plates
removed. Avoid wearing loose
tting clothing or jewellery
which could be caught by
moving parts.
RISK OF MOVING PARTS

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AUTOMATIC VOLTAGE REGULATOR ( AVR )
This generator has been tted with AVR Technology which provides automatic voltage
regulated power for a continuous uninterrupted stable power supply.
The AVR maintains a regulated AC output and reacts quickly to the rapid changes in load/
voltage, therefore reducing the possibility of damage to the generator and the attached
equipment.
It is strongly suggested to use a surge protector on the output of the generator for sensitive
equipment.
Many products have peak power requirements that are higher than their operating rating.
Use the below as a guide for using appliances
What can I use this generator for?
Refrigerator & Pumps........................................ 1200W
Power tools, Household appliances...................1800W
Heating appliances, Kettle, Cooking,
Heaters, Lights...................................................2200W

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KNOW YOUR PRODUCT
1. Carefully remove contents from the packaging.
2. Select a rm, level surface on which to assemble the generator
Wheels
1. Push the axle (5) through the generator frame, place a washer (23) on the outside (Fig. 1).
2. Place a wheel on each end of the axle (5) followed by a washer (23) (Fig. 2).
3. Push the P-clip (24) through the hole on the axle (5) and rotate to locate and ensure it is
secure (Fig. 3).
Handle
1. Attach the two push bar holders (9) to the rear frame of the generator, using the supplied
bolts (21) (Fig. 4).
2. Align the holes in the push bar with the holes in the push bar holder and secure with the
supplied nuts (25) and bolts (21) (Fig. 5 & 6).
Foot bracket
1. Align the holes in the foot bracket with the holes in the
bottom plate, towards the front of the generator.
2. From the bottom of the generator insert one of the
supplied bolts (22) (Fig. 7) and secure it with a nut (25)
from the top of the frame.
ASSEMBLY
Fig. 1 Fig. 2 Fig. 3
WARNING! During assembly ensure the generator is switched OFF
Fig. 4 Fig. 5 Fig. 6
Fig. 7

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KNOW YOUR PRODUCT
Fuelling the Generator
Note. The engine will not start if the generator is not lled with oil or the level is low.
1. Ensure the generator is
switched OFF
2. Remove the fuel cap (2)
(Fig. 10), and view the fuel
gauge (3) to check fuel
level (Fig. 11).
3. Pour the required amount
of fuel into the tank from an approved fuel container. Do not over ll
4. Replace the fuel cap and clean up any spillages.
PREPARATION
WARNING! Do not rell tank while engine is running or is hot.
WARNING! Be careful not to admit dust, dirt water or other foreign
objects into the tank.
WARNING! Wipe off any spilt fuel before starting.
WARNING! The generator should be located in an open area when refuelling,
do not rell in conned area.
Fig. 8
Fig. 9
IMPORTANT. Ensure that the engine is fully lled with oil. When leaving the factory
the generator is emptied of oil in preparation of shipping.
Checking the oil
The engine of this generator needs to lled with engine oil.
Make sure the engine is lled with quality 4 stroke oil, SAE
30 recommended.
1. Before lling with the oil make sure it is on a level
surface and the unit has been switched OFF
2. Remove the oil ller cap (11) by rotating the cap anti-
clockwise (Fig. 8) and check the level on the dip stick.
3. Wipe the dip stick with a cloth and enter the dip stick
into the crank case.
Do not screw it in and check the level.
4. Fill the engine crank case with the oil (use a funnel, do not
tip generator) until the oil is at the upper level on the dip
stick (Fig. 9).
Note. This motor is tted with a low oil sensor. If the oil level
is too low the motor will stop or the motor will not start. It is
advised to check the oil level regularly.
Upper level
Low level
0.7 - 0.8mm
Fig. 9
IMPORTANT. Ensure that the engine is fully lled with oil. When leaving the factory
the generator is emptied of oil in preparation for shipping.
Fig. 10 Fig. 11

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OPERATION
Starting the Generator
1. Before starting the unit, unplug equipment from the
generator
2. Turn the fuel tap ON (Fig. 12).
3. Switch the ON/OFF
switch (19) to the ON
position (Fig. 13).
4. Turn the choke (13) to the
cold start position (Fig. 14).
5. Pull the recoil starter (8)
(Fig. 15) slowly until you
feel resistance, let it go
back in the recoil. Then
pull the recoil starter hard
until the engine starts.
6. Let the engine warm up,
and move the choke lever (13) to the run position (Fig. 16).
Stopping the Generator
1. Before stopping the generator, turn off any equipment.
2. Switch the ON/OFF switch (19) to the OFF position
(Fig. 17).
3. For transport or storage, turn the fuel tap (14) to the OFF
position (Fig. 18).
Fig. 12
Fig. 13 Fig. 14
Fig. 15 Fig. 16
Fig. 18
Fig. 17

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Overload
If the overload switch has tripped and cuts off the power, it may be due to overloading.
Overloading may not switch the Overload switch but it may shorten the service life of the
generator.
Be sure that all appliances are in good working order before connecting them to the
generator. If an appliance begins to operate abnormally, becomes sluggish, or stops
suddenly turn “OFF’ the generator.
If the overload keeps operating disconnect the appliance and examine it for signs
of malfunction.
1. Disconnect all appliance, reset the Overload (18) to ON
2. Start the generator as describe in the previous section,
3. Ret the appliance, if the Overload trips again then the equipment / appliance needs to
be checked.
Any faulty equipment will need to be repaired by a suitable qualied person.
Connecting appliance/s to Generator
1. Start the generator as detailed on page 12, “Starting the Generator”
2. For multiple appliances the total power of the appliances must be less than the rating of
the generator, max. power 2800W or 2300W continuous.
3. Check the appliance is turned off.
4. Plug the 3 pin plug into the 240V socket (17) of the generator
OPERATION (cont.)

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Generator Maintenance
Your Generator should be kept clean and dry at all times. The generator should not be
stored or operated in environments that includes excessive moisture, dust or any corrosive
vapours. If these substances are on the generator, clean with a cloth or soft brush. Do not
use a garden hose or anything with water pressure. Water may enter the cooling air slots and
could possibly damage the generator.
Any faulty equipment will need to be repaired by a suitable qualied person.
Storage
If you are going to store your generator for more than 30 days, use the following information
as a guide to prepare the generator for storage.
Never store generator with fuel in the tank indoors or in enclosed, poorly ventilated areas,
where fumes can reach an open ame, spark or pilot light as on a furnace, water heater,
clothes dryer or other gas appliances.
Ensure the fuel tank is fully drained of fuel.
Open the drain on the carburettor to drain the fuel totally from the bowl.
Check the fuel tap (14) is turned off.
Spark plug cleaning or replacing
1. Remove spark plug from the generator with the
spark plug spanner (27) supplied (Fig. 19).
2. Remove carbon deposits using a wire brush.
3. Check for discolouration on the top of the spark plug.
The standard colour should be a tan colour.
4. Check the spark plug gap. The acceptable gap should
be between 0.7 – 0.8mm (Fig. 20).
5. If necessary replace with a new one.
Spark plug: LD F7RTC
MAINTENANCE
Upper level
Low level
0.7 - 0.8mm
Fig. 19
Fig. 20

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MAINTENANCE (cont.)
Engine oil replacement
1. Place generator on a level surface and start up the
generator and run for several minutes.
2. Remove the oil ller cap (11) (Fig. 21).
3. Place a oil pan under the generator and remove
the drain plug (12) (Fig. 22) so that all the oil can be
completely drained.
4. Check the oil drain plug, gasket, and oil ller cap and
o-ring. If damaged have these replaced.
5. Reinstall the oil drain plug. Add engine oil to the upper
level of the dip stick. Recommended SAE 30 engine oil.
Air lter cleaning & replacement
It is important to maintain an air lter (15) in good condition
Always keep the air lter clean.
1. Unclip the metal clip on the air lter housing (Fig. 23).
2. Remove the air lter (Fig. 24).
3. Wash the air lter in soapy water and
allow to dry.
4. Replace the air lter back into the lter housing.
5. Secure the cover and return the clip to hold in place.
Fig. 21
Fig. 22
Fig. 23
Fig. 24

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TROUBLE SHOOTING
Trouble Possible cause Suggested remedy
Engine will
not start
1. Low on fuel or oil content 1a. Add Fuel ( ensure fuel is fresh)
1b. Fill oil in motor to correct
level
2. Generator not sitting
on level ground.
2. Move generator to level ground.
Oil sensors will detect low oil if
the generator is not level.
3. On/Off switch in “Off”
position
3. Press switch to ‘ON’ position.
4. Faulty spark plug 4. Replace or clean spark plug
5. Choke in wrong position 5. Adjust choke accordingly
6. Fuel shut-off valve in
closed position
6. Open fuel shut-off valve
7. Unit loaded during start-up 7. Remove load from unit
8. Spark plug wire loose 8. Attach wire to spark plug
No electrical
output
1. Faulty receptacle 1. Have service centre replace
receptacle
2. Dirty or stale fuel in
carburettor bowl.
2. Open the drain screw on the
carburettor bowl and allow the
fuel to drain for approx 5 sec.
Close drain and retry start
3. Overload switch turned off 3. Lift to reset
Repeated circuit
breaker
(Overload
switch) tripping
1. Overload 1. Reduce load
2. Faulty cords or equipment 2. Check for damaged, bare, or
frayed wires on equipment.
Replace.
3. Check rating label of the
appliance.
3. Compare the suggested limits
on similar appliances in the
section of this manual, “What
can I use the generator for?”

17
KNOW YOUR PRODUCTDESCRIPTION OF SYMBOLS
Power tools that are no longer usable should not be
disposed of with household waste but in an environmentally
friendly way. Please recycle where facilities exist. Check with
your local council authority for recycling advice.
Recycling packaging reduces the need for landll and raw
materials. Reuse of recycled material decreases pollution in the
environment. Please recycle packaging where facilities exist.
Check with your local council authority for recycling advice.
CARING FOR THE ENVIRONMENT

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CONTENTS
1 x Generator
2 x Wheels
1 x Push handle
2 x Push handle holders
1 x Axle
1 x Foot bracket
4 x Bolts size M8 x 40
2 x Bolts size M8 x 16
4 x Washers for wheels
2 x Securing P-clips for wheels
4 x Nuts M8
2 x 10/12 Spanners
2 x Spark plug spanner
1 x Instruction Manual
Distributed by:
Ozito Industries Pty Ltd
AUSTRALIA (Head Ofce)
1-23 Letcon Drive, Bangholme Victoria, Australia, 3175
Telephone: [phone]

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