Fume Extraction Systems X-Tract Series User manual

Fume Extractor Operations Manual
Applicable to the X-Tract Fume Extractors series 200 & 500

Operations Manual
Contents
Safety.................................................................................................................................................................. 3
Safety Symbols ........................................................................................................................................... 3
OSHA.............................................................................................................................................................. 4
General Situation............................................................................................................................................ 6
Installation......................................................................................................................................................... 7
Working Principle ........................................................................................................................................... 7
Usage Method.................................................................................................................................................. 8
Maintenance..................................................................................................................................................... 9
Common faults............................................................................................................................................ 9
Warranty .........................................................................................................................................................10
Product Certification....................................................................................................................................11

Operations Manual
Safety
Safety Symbols
This sign indicates that there is a danger of electric shock.
Electric shock is likely to cause casualties.
This sign indicates caution or warning, indicating that you
should pay attention to some problems.
This sign indicates moisture resistance, and may lead to
electrical accidents when neglected.
This indicates that rollover prevention may lead to
life-threatening or fatal accidents.
This sign indicates that the equipment is upwards and
may cause machine failure when neglected.

Operations Manual
OSHA
Personal safety precautions
1.1 Electrical
Single phase or three-phase power supplies are used in the system, this is
potentially dangerous to humans. Care is to be taken when working on the
system.
a. Check whether the terminals are in good contact with each other regularly.
b. If the damaged electrical components are found, the components shall be
isolated prior to repair or replacement.
c. Check that the case is well sealed so as to prevent water ingress.
d. Only qualified electrical technicians are allowed to perform inspection and repair
work.
1.2 Mechanics
a. Please do not put tools, screws and other devices on the device, so as not to
cause electric shock risk.
b. Make sure the equipment is adequately fixed and supported. After opening the
motor, check carefully to ensure the stable operation of the equipment
1.3 Start stop
Check the power supply of the system before turning on , Shut down the main
power supply after shutdown , Other operations must be carried out in order to
ensure safety of staff.
1.4 Passageway
Adequate access and lighting shall be provided around the system for the safety
of operation and maintenance.
1.5 Safety equipment
Gloves and goggles must be worn when the operator is performing cleaning
operations.
1.6 Safety check list
a. Attach all emergency calls and emergency handling measures to a clear position.
b. Ensure all operators are familiar with safety related to the equipment.
c. Be familiar with the closing position of all power supplies.
d. Ensure smooth and adequate lighting around the equipment.
e. Keep the equipment clean.
f. Provide adequate ventilation when needed.
g. Correct protective equipment must be worn.

Operations Manual
Operation Notes
1. To achieve the purpose of mobile devices, Do not pull the suction arm forcibly.
2. Please turn it off when you move the device, Make sure the power cord and the
compressed air line are of sufficient length.
3. Before the circuit and gas path are completely disconnected, It is strictly
prohibited to change filter core, repair machine and open machine shell.
4. Disconnecting circuit method: Unplug the power plug , Try starting the machine,
If the device cannot be started, the device is in a power off state.
5. Closed gas path method: Unplug the windpipe , Or turn the oil-water separator
counter-clockwise, Until the barometer pointer is on "O" scale.
6. If necessary, repair the blower, Please open the casing after two minutes of
shutdown Due to the action of inertia, The high speed rotating fan impeller stops
completely and takes time.
7. The distance between the air outlet of the machine and other barriers shall be
greater than 50 cm.
8. When cleaning or replacing the filter core or maintaining the machine, Wear
protective equipment ( Dust masks, goggles, overalls, gloves )

Operations Manual
General Situation
The X-Tract series of movable welding fume purifier is an economical and efficient
product for cleaning and dedusting. The basic structure of the equipment consists of the
box, fan, filter element, suction arm, electrical control and other parts, The product is
simple and practical, stable in performance and convenient for use and maintenance.
The suction arm can be rotated at 360 degrees, which is flexible and convenient, easy to
approach the dust spot, and effectively ensures the cleanliness of the air. It is especially
suitable for cleaning and dedusting in the welding workshop.
1. Organized discharge vent
2. Ventilation net
3. Activated carbon cotton
4. Observatory/differential gauge
5. Matters needing attention
6. Flange seat of suction arm
7. Sealed rubber ring
8. Laryngeal hoop
9. Vacuum hood
10. Vacuum hood handle
11. Laryngeal hoop
12. Inspiratory arm
13. Filter cover handle
14. Filter cover
15. Power Indicator Lamp
16. Equipment switch
17. Nameplate
18. Cardan wheel

Operations Manual
Installation
Working Principle
The welding dust first passes through the protective net of the dust suction port, to
intercept sparks and other large particles suspended, and then dust gas into the box,
filtered by the filter core. The purified gas is further purified and removed by activated
carbon cotton, Finally, the purified gas is discharged through the draft fan and can be
discharged directly into the room or out of the room. With the host working continuously,
dust on the filter core surface increases continuously. With the continuous operation of
the main engine, the dust on the surface of the filter element increases continuously,
remove the filter element for manual ash removal to restore the filter ability.
Inspiratory arm
After installing the
sealing ring
Installation of
inspiratory arm
Seal ring
Usually installed in
equipment Connect
the air intake

Operations Manual
Usage Method
1. Starting method
Press the start-stop button, The button is locked, At the same time, the indicator light
is on.
2. Stopping method
Press the start-stop button again, The button is released, Meanwhile, the indicator
goes out.
3. Ash cleaning method
Press the clean button, Complete one cleaning process.
4. The oil separator pressure gauge should be between 0.4Mpa and 0.SMpa
5. Oil separator water should be cleaned regularly, and the water should not exceed 2/3
of the capacity of the water cup
6. Press the clean button periodically according to the working condition and clean the
dust drawer

Operations Manual
Maintenance
Common faults
The whole machine does not work and the indicator light is not on
1. Check that the power plug is in place
2. Open the machine housing, find the fuse, replace the fuse core
The power indicator is on and the fan does not start
1. Does the start and stop button press and the indicator light turns on
2. Open the machine housing, find the motor, protect the circuit breaker and switch it on
Alarm buzzer flashing
1. Press the clean button and clean the filter core
2. Remove the filter element and clean thoroughly
3. Change filter core
Poor vacuuming effect
1. Keep the distance between the hood and the workpiece 30cm
2. Cleaning filter
3. Change filter core
Air volume is low
1. The fan speed may be set too low, check the fan speed
2. The air hose may not be correctly sealed or may be dirty
Fan fails to start
1. Check the power supply
2. Check the wiring for damage or a short circuit
3. Motor circuit breaker may have tripped, close the circuit breaker again
Fan is loud
1. The fan my be reversing, exchange any two-phase sequence of power supply
2. Ensure the fan is clean
3. Check that the fan is not loose

Operations Manual
Please clean the dust on the surface of the filter element
periodically. It can be cleaned manually with compressed air or
washed by water. If not cleaned in time, it will cause damage to the
fan impeller and motor. This damage is not in the scope of quality
guarantee.
Warranty
The product warranty period is one year, in the warranty period, The warranty covers
issues such as product failure, the original device quality or production problems. In these
situations, the company provides free maintenance and parts replacement.
The following causes of damage to the product are not within the scope of warranty:
1. Failure to use and install in accordance with the specifications.
2. Any man-made or accidental product damage.
3. Without the company's approval of maintenance, modification or product sealing
stickers broken.
4. Aging, dents and scratches on the surface of the product.
After the expiration of the warranty, the user may still get the company to provide repair
services, but to pay the appropriate costs .

Operations Manual
Product Certification

Operations Manual