Furun 406080A-FUR User manual

AC/DC POWER SUPPLY UNIT
406080A-FUR
OPERATOR'S MANUAL
www.furuno.com
Model

i
Important notice
General
• This manual has been authored with simplified grammar, to meet the needs of
international users.
• The operator of this equipment must read and follow the descriptions in this
manual. Wrong operation or maintenance can cancel the warranty or cause
injury.
• Do not copy any part of this manual without written permission from FURUNO.
• If this manual is lost or worn, contact your dealer about replacement.
• The contents of this manual and equipment specifications can change without
notice.
• The example screens (or illustrations) shown in this manual can be different
from the screens you see on your display. The screens you see depend on your
system configuration and equipment settings.
• Save this manual for future reference.
• Any modification of the equipment (including software) by persons not
authorized by FURUNO will cancel the warranty.
• All brand and product names are trademarks, registered trademarks or service
marks of their respective holders.

ii
How to discard this product
Discard this product according to local regulations for the
disposal of industrial waste. For disposal in the USA, see the
homepage of the Electronics Industries Alliance
(http://www.eiae.org/) for the correct method of disposal.
In the European Union
The crossed-out trash can
symbol indicates that all
types of batteries must not be
discarded in standard trash,
or at a trash site. Take the
used batteries to a battery
collection site according to your national legislation and the
Batteries Directive 2006/66/EU.
In the USA
The Mobius loop symbol
(three chasing arrows)
indicates that Ni-Cd and
lead-acid rechargeable
batteries must be recycled.
Take the used batteries to a
battery collection site according to local laws.
In the other countries
There are no international standards for the battery recycle
symbol. The number of symbols can increase when the other
countries make their own recycle symbols in the future.
Cd
Ni-Cd Pb

iii
Safety instructions
The following general safety precautions must be observed during all
phases of operation, service and repair of this equipment. Failure to
comply with these precautions or with specific warnings elsewhere in
this manual violates safety standards of design, manufacture and
intended use of the equipment. FURUNO assumes no liability for the
customer's failure to comply with these requirements.
GROUND THE EQUIPMENT
To minimise shock hazard, the equipment chassis and cabinet must be
connected to an electrical ground and the cable instructions must be
followed.
DO NOT OPERATE IN AN EXPLOSIVE ATMOSPHERE
Do not operate the equipment in the presence of flammable gases or
fumes. Operation of any electrical equipment in such an environment
constitutes a definite safety hazard.
KEEP AWAY FROM LIVE CIRCUITS
Operating personnel must not remove equipment covers. Component
replacement and internal adjustment must be made by qualified
maintenance personnel. Do not service the unit with the power cable
connected. Always disconnect and discharge circuits before touching
them.
OBSERVE MARKED AREAS
Under extreme heat conditions do not touch areas of the
unit that are marked with this symbol, as it may result
in injury.
COMPASS SAFE DISTANCE
Minimum safety distance: 30 cm (standard), 20 cm (steering)
DISCONNECT THE AC POWER BEFORE REMOVING THE
PROTECTIVE LID
Hazardous voltage exists behind the protective lid.
Failure to comply with the rules above will void the warranty!
Warning!Never insert or remove a power supply while its
power switch is in the On (|) position. Make sure the
power switch is Off (O) first.

iv
About the manual
Intended readers
This manual is an installation and user manual for the
406080A-FUR AC/DC Power Supply Unit. It is important that
you observe all safety requirements listed in the beginning of
this manual, and operate the 406080A-FUR AC/DC Power
Supply Unit according to the instructions and guidelines in this
manual. All installation must be done by qualified service
personnel.
Manual overview
This manual has the following chapters:
•Introduction contains a description of the principle of
operation and uses and features of the power supply.
•Installation contains step-by-step guidelines how to install
the power supply as a stand-alone unit or in a combined
setup and describes the connectors.
•Service and repair contains information on support, how to
return units for repair and instructions how to exchange the
fuses.
• Appendices with Technical specifications, information
about the wall mount tray and wiring 4 or more units.
Typography
In this manual, typography is used as indicated below:
Bold is used to emphasize words and to indicate connector
names of the unit.
Italic is used to emphasize the paragraph title in cross-
references.

v
Table of contents
Chapter 1 Introduction
General description .........................................................1
Features ................................................................................... 2
Block diagram ......................................................................... 3
System configuration .............................................................. 4
Chapter 2 Installation
Unpacking .......................................................................5
Installing the 406080A-FUR AC/DC Power Supply Unit ...... 6
Installing 2 or 3 406080A-FUR AC/DC Power Supply Units
...................................................................................... 15
Chapter 3 Service and repair
Support, repair and service ...........................................19
Exchanging the fuses ............................................................ 20
Returning units for repair ...................................................... 21
App. A Technical specifications...............................................23
App. B Wall-mount tray (option)
Overview ......................................................................25
App. C Special installation
Wiring 4 or more 406080A-FUR AC/DC Power Supply
Units .....................................................................27
App. D Declaration of conformity
OEM declaration ..........................................................29
CE (LVD & EMC) .......................................................30

Table of contents
vi
Packing lists ...................................................................................PL-1

1
Chapter 1
Introduction 1
1.1 General description
1.1.1 Positioning of connectors
When mounted vertically the 406080A-FUR AC/DC Power Supply Unit
fulfills IP32 in areas with more than 42 V and IP22 in other areas.
The 406080A-FUR AC/DC
Power Supply Unit can deliver
300 W output power on
average with a peak of 370 W
for a minimum of
2 minutes.This is useful for
MF/HF applications and DSC
transmissions of 2 minutes
duration. It is AC powered
with a battery switch-over function. The 406080A-FUR AC/DC Power
Supply Unit has an on/off switch. It is lit when the power is turned on.
All connectors are placed at the same end of the power supply to simplify
mounting and installation. The connector panel is protected by a
transparent lid. To secure an installation with heavy cables a cable-relief
bracket can be installed.

Chapter 1: Introduction
2
1.2 Features
The 406080A-FUR AC/DC Power Supply Unit has the following
features:
Two DC connectors, output, range: 28.7 V - 31.2 V
Output power 300 W continuous, 370 W peak (2 min., 100-240 VAC)
or 270 W continuous, 333 W peak (2 min., 90-100 VAC)
Daisy-chaining of up to three units to give up to 1110 W.1
AC input (100-240 VAC operating) with fuse (6.3 A) with Power
Factor Correction
Automatic detection of input voltage range
AC alarm and Short circuit protection
Over-temperature protection (shutdown with automatic restart)
Switch over to battery power in case of AC supply failure
No forced cooling required
On/off switch
IP 32 for internal high voltage areas (>42 V), IP 22 in other areas
when vertically mounted (wall) and connector panel is facing down2
Approval and certification: IEC 60945 Maritime approval
1. Output power capability depend on the mounting position (horizontal or
vertical), input voltage, ambient temperature and ventilation at the place of
installation.
2. IP 30 and IP 20 for other mounting positions.

Chapter 1: Introduction
3
1.3 Block diagram
The drawing below shows the block diagram of the 406080A-FUR
AC/DC Power Supply Unit.
L
N
GND
Mains AC
AC Input
DC+
DC-
DC1
28.7-31.2 VDC
output
DC+
DC-
DC2
28.7-31.2 VDC
input / output
Battery+
Battery-
AC LED
Output LED
24 VDC
Battery input
GND
NC: Open when ok COM: Common
AC/DC
converter
GND
GND
GND
I/O connector,
for future use
AC ALARM
AC alarm output
NO: Closed when ok GND

Chapter 1: Introduction
4
1.4 System configuration
The 406080A-FUR AC/DC Power
Supply Unit is designed to be used
with BGAN-X and FleetBroadband
terminals. It can be used as a stand-
alone DC power supply or as a
building block in a larger power
supply.
When more power is needed than
one power supply can give, i.e.
300 W, you can stack up to three
power supplies on top of each other
and connect them.
When stacking 2 or 3 units the load
on each of the units is automatically
balanced among the units.

5
Chapter 2
Installation 2
This chapter provides information about
•Unpacking
•Installing the 406080A-FUR AC/DC Power Supply Unit
The 406080A-FUR AC/DC Power Supply Unit can be mounted on its
own as a single unit, or you can daisy-chain and stack up to 3 units. The
406080A-FUR AC/DC Power Supply Unit can also be fitted in a 1 U rack
mount.
2.1 Unpacking
• 406080A-FUR AC/DC Power Supply Unit
•1ACfuse,6.3A
• 2 battery fuses, 30 A
• 4 mounting bolts for mounting 1 unit, M6X55 mm, DIN912 Unbrako
• Cable-relief bracket, comb-style
• 406080A-FUR AC/DC Power Supply Unit Installation manual (this
manual)
2.1.1 Optional accessories
The following optional accessories are available and can be ordered:
• Wall-mount tray, heavy duty, with cable-relief bracket, order number:
406080A-opt.001
• 4 mounting bolts for mounting 2 406080A-FUR AC/DC Power
Supply Units, M6X100 mm, DIN912 Unbrako, order number:
406080A-opt.002
• 4 mounting bolts for mounting 3 406080A-FUR AC/DC Power
Supply Units, M6X140 mm, DIN912 Unbrako, order number:
406080A-opt.003

Chapter 2: Installation
6
2.2 Installing the 406080A-FUR AC/DC
Power Supply Unit
You can mount the power supply in a vertical or horizontal position.
When mounted in a vertical position, with the connector panel pointing
downwards, the 406080A-FUR AC/DC Power Supply Unit fulfills IP32
in areas with more than 42 V and IP22 in other areas.
Warning!Never insert or remove a power supply while its power
switch is in the On (|) position. Make sure the power
switch is Off (O) first.
Important
To ensure adequate cooling of the AC/DC Power Supply an
unobstructed space of minimum 5 cm must be maintained
around all sides of the unit except for the bottom side.

Chapter 2: Installation
7
2.2.1 Outline and dimensions
The following drawing shows the 406080A-FUR AC/DC Power Supply
Unit and the position of the mounting holes. It is mounted with four
mounting bolts.
• 4 mounting bolts for mounting 1 unit, M6X55 mm, DIN912 Unbrako
To install the 406080A-FUR AC/DC Power Supply Unit, do as follows:

Chapter 2: Installation
8
1. Install the cable-relief bracket, if required. Align it with the connector
row of the 406080A-FUR AC/DC Power Supply Unit.
2. Fasten the cable-relief bracket directly to the wall, between the wall
and the 406080A-FUR AC/DC Power Supply Unit, with four
M4x6mmscrews.
3. Fasten the 406080A-FUR AC/DC Power Supply Unit to the wall with
4 mounting bolts, M6X55 mm, DIN912 Unbrako (included the
delivery).
An optional, larger Wall-mount tray, heavy duty, is available for the
406080A-FUR AC/DC Power Supply Unit. For further details see Wall-
mount tray (option) on page 25.

Chapter 2: Installation
9
2.2.2 Protective lid for the connector panel (406080A-
FUR AC/DC Power Supply Unit)
The connectors are protected by a
plastic lid. To access a connector
you have to remove the lid. To make
room for the connector cables you
must remove the U-shaped cutout
for the respective cable in the plastic
protective lid.
Removing the protective lid (406080A-FUR AC/DC Power
Supply Unit)
To connect the cables you
must remove the protective
lid.
To do this, unscrew the two
screws (M3x7mm” Torx-8) as
shown in the picture and put
the lid aside.
Inserting the cable in the Spring-loaded terminal connector
The connectors are spring-ter-
minal connectors. Use a suita-
ble tool to open the spring and
insert the cable in the opening
below.
Warning!Disconnect the AC power before removing the
protective lid. Hazardous voltage exists behind the
protective lid.

Chapter 2: Installation
10
2.2.3 Connectors
Connector overview
•AC input
•DC output
•DC output or optional input for daisy-chaining
•Battery input
•AC alarm output
AC input
The 406080A-FUR AC/DC Power Supply Unit is AC powered. To
connect the AC input do as follows:
1. Remove the u-shaped cut-out for this input from the protective lid.
2. Connect the Mains cable to the connector marked MAINS AC.
Mains AC
Connector type Spring loaded terminal, dual-row connector
Wire cross
section
Up to 2.5 mm2
L Line. AC power cord
N Neutral. AC power cord
GND. AC power cord
Fuse 6.3 A. It is accessible from outside the housing. It
is positioned next to the on/off switch.
To remove the fuse turn the device that holds the
fuse and extract it.

Chapter 2: Installation
11
This connector is used when adding a 406080A-FUR AC/DC Power
Supply Unit (dual row spring loaded terminal).
3. In order to be able to daisy-chain up to three 406080A-FUR AC/DC
Power Supply Units the Mains AC connector has two terminals:
• Use one terminal for the incoming mains power.
• Use the other terminal for the mains power going to the next
406080A-FUR AC/DC Power Supply Unit.
DC output
The 406080A-FUR AC/DC Power Supply Unit supplies a DC output. To
connect the DC output DC1 do as follows:
1. Connect the DC cable to the connector marked DC1 and the
equipment that must be powered.
AC input
To connect to additional
AC/DC Power Supply
DC 1
Connector type Spring-loaded terminal
Wire cross
section
Up to 6 mm2
Maximum load 30 A
+ DC out, plus
- DC out, minus
GND

Chapter 2: Installation
12
2. Remove the u-shaped cut-out for this input from the protective lid.
When connecting 2 or 3 units in parallel, the combined power may be
drawn from a single connector. A single connector can handle 30 A.
DC output or optional input for daisy-chaining
The second DC connector (DC 2) of the 406080A-FUR AC/DC Power
Supply Unit can be used for 2 purposes, to provide DC output or to serve
as an input connector when daisy-chaining up to 3 406080A-FUR AC/DC
Power Supply Units.
To connect to DC2 do as follows:
1. To have a second DC output: Connect the DC cable to the connector
marked DC1 and the equipment that must be powered.
2. To daisy-chain a second 406080A-FUR AC/DC Power Supply Unit.
Connect the cable from DC1 in 406080A-FUR AC/DC Power Supply
Unit 1 to DC2 in 406080A-FUR AC/DC Power Supply Unit 2.
Connect the DC cable to the connector marked DC 2 and the
equipment that must be powered.
3. Remove the u-shaped cut-out for this input from the protective lid.
To daisy-chain a third 406080A-FUR AC/DC Power Supply Unit repeat
step 2. The connector specifications are the same as for DC1.
To see an overview how to connect 406080A-FUR AC/DC Power Supply
Units in a daisy chain see Wiring for daisy-chaining on page 17.
Caution! If you need more than 3x300 W or 30 A you
need to follow special guidelines when
connecting the required 406080A-FUR AC/DC
Power Supply Units. Refer to Wiring 4 or more
406080A-FUR AC/DC Power Supply Units on
page 27 to see how to connect the 406080A-
FUR AC/DC Power Supply Units to meet these
requirements.