Furuno VR-5000 User manual

www.furuno.co.jp
VOYAGE DATA RECORDER
VR-5000
(Serial number 1001 or greater)

I
IMPORTANT NOTICES
• This manual is intended for use by native speakers of English.
• No part of this manual may be copied or reproduced without written permission.
• If this manual is lost or worn, contact your dealer about replacement.
• The contents of this manual and equipment specifications are subject to change without
notice.
• The example screens (or illustrations) shown in this manual may not match the screens
you see on your display. The screen you see depends on your system configuration and
equipment settings.
• Store this manual in a convenient place for future reference.
• FURUNO will assume no responsibility for the damage caused by improper use or
modification of the equipment (including software) by an unauthorized agent or a third
party.
• When it is time to discard this product it must be done according to local regulations for
disposal of industrial waste. For disposal in the USA, refer to the Electronics Industries
Alliance (http://www.eiae.org/).

II
WARNING
ELECTRICAL SHOCK HAZARD
Do not open the equipment.
Only qualified personnel
should work inside the
equipment.
Do not disassemble or modify the
equipment.
Fire, electrical shock or serious injury can
result.
Immediately turn off the power
(BATTERY, DC and AC switches in
that order) at the main unit and
also turn off the power at the
ship's mains switchboard if water
leaks into the equipment or the equip-
ment is emitting smoke or fire.
Continued use can cause fatal damage to
the equipment.
WARNING
Keep heater away from equipment.
Heat can alter equipment shape and melt
the power cord, which can cause fire or
electrical shock.
Do not place liquid-filled containers
near the equipment.
Fire or electrical shock can result if a liquid
spills into the equipment.
Do not operate the equipment with wet
hands.
Electrical shock can result.
SAFETY INSTRUCTIONS
Batteries should be recycled.
Contact FURUNO dealer.

III
CAUTION AT POWER-ON
In the DCU, confirm that the LEDs SYS1, SYS2, and SYS3 light in orange and DCU OK in
green after the power has been on two minutes. If not, see code tables in section 3.2.
Procedure for turning on power
1. Turn the AC breaker switch on.
2. Turn the DC breaker switch on if DC power is connected.
3. Turn the BATTERY breaker switch on.
Error indication on Remote Alarm Panel (RAP)
If the ERROR LED (red) lights on the RAP, check the LEDs on the DCU.
Normal Operation ORG ORG ORG GRN
Breaker switches
(AC, DC and BATTERY from left)
Status LEDs
(SYS1, SYS2, SYS3 from left)
Power-on indicators
Status LED
(DCU OK)
DCU

I
V
CONTENTS
INTRODUCTION.................................................................................................................................... V
SPECIFICATIONS................................................................................................................................ VII
SYSTEM CONFIGURATION ................................................................................................................ IX
Chapter 1 OPERATION ................................................................................................................... 1.1
1.1 OVERVIEW ............................................................................................................................. 1.1
1.2 OPERATING PROCEDURE ................................................................................................... 1.5
1.3 OPERATION ON REMOTE ALARM PANEL .......................................................................... 1.6
1.4 LED STATUS........................................................................................................................... 1.7
1.5 COPY OF VDR INFORMATION ............................................................................................. 1.7
1.6 HOW TO REMOVE DRU........................................................................................................ 1.8
Chapter 2 MAINTENANCE ............................................................................................................. 2.1
2.1 ROUTINE CHECK .................................................................................................................. 2.1
2.2 REPLACEMENT OF BATTERY.............................................................................................. 2.1
2.3 REPLACING ACOUSTIC BEACON ....................................................................................... 2.3
2.4 REPLACING FUSES .............................................................................................................. 2.3
2.5 REPLACING HD ..................................................................................................................... 2.4
Chapter 3 TROUBLESHOOTING ................................................................................................... 3.1
3.1 GENERAL TROUBLE FINDING ............................................................................................. 3.1
3.2 OPERATING STATUS ............................................................................................................ 3.2
Chapter 4 LOCATION OF PARTS .................................................................................................. 4.1
Chapter 5 SERIAL INTERFACE (IEC 61162-1).............................................................................. 5.1
Declaration of conformity

V
INTRODUCTION
Word to the Owner
Thank you for purchasing this FURUNO Voyage Data Recorder. We are confident you will
discover why FURUNO has become synonymous with quality and reliability.
What is a VDR?
The VR-5000 is a Voyage Data Recorder (VDR) which records various data and events
encountered aboard ship. The purpose of the VDR is to help investigators locate the causes of
marine incidents.
The revised SOLAS Chapter V requires the installation of VDR’s on passenger ships of 150 GT
and above on all voyages and other ships of 3000 GT and above on international voyages and
for newly built ships on and after 1 July, 2002.
Composition
The basic VR-5000 consists of a Data Collection Unit (DCU), a Data Recording Unit (DRU) and
microphones to record bridge audio. The DCU contains the Data Processor Unit, interface
modules and backup batteries. It collects data from sensors as required by the IMO and IEC
standards. The DCU processes the incoming data and information in the order of occurrence
while old data is overwritten with new data for storage in the DRU for a 12 h period. The
batteries supply power to the DCU to record bridge audio for 2 h in case of a main ship’s power
failure.
The flash memory in the DRU stores the data coming from the DCU. All essential navigation
and status data including bridge conversation, VHF communications, and radar images are
recorded. The data can be retrieved by using playback software for investigation after an
incident. The DRU components are embodied in the protective capsule. The capsule ensures
survival and recovery of the recorded data after an incident. An acoustical pinger helps locate
the DRU underwater.
FEATURES
• Reliable and fast data exchange between DCU and DRU via a single IEEE1394 cable.
• Easy commissioning and maintenance by PC downloading/uploading
• 12-hour recording of normal sensor loading in standard memory
• UTC time tagged for system synchronization and easy data retrieval
• Choice of flash memory capacity in the data recording unit
• Removable hard disk (HD) for storage and retrieval of data
• Meets IMO A.861 (20), IEC 61996 and other relevant standards.

V
I
SPECIFICATIONS
Standards IMO A.861(20), IEC 61996, A.694, IEC 60945, IEC 61162, etc.
Data collecting unit (DCU)
.1 Structure of DCU Deck mounted, containing status LEDs, interface, processor unit,
power supply for all VDR operation, and backup batteries.
.2 Processor CPU: Intel Pentium III in PGA 370 socket
Memory: 512 MB (256 MBx2 PC-100/133 SDRAM
.3 Interface Serial data interface: 8 (16) channels
Ethernet (10/100Base-T): 2 channels
Analog: -10 to 10 V, 4 to 20 mA on 16 (24) channels
Digital: 3 to 32 V and contact-closure on 64 (288) channels
Audio: 8 channels including as standard 6 bridge audio channels
and 2 VHF channels
Video: 1 (4) radar input (from most commercial radars, resolution
up to 1280 x 1024 pixels)
Number in parentheses shows the maximum channel number.
.4 Data rate Recording intervals: 1 second except radar image (at 15 s
intervals), adjustable rate for replay
.5 Data retrieval Data in the hard disk is retrieved, using Extract & Replay software.
.6 Backup Hard disk
.7 Power supply 100-230 VAC (3.0-1.3 A), 50-60 Hz, 1φ
24 VDC (10A)
Dedicated reserve power supply (batteries in DCU) for 2 h of
bridge audio recording on AC power failure
Data Recording Unit (DRU)
.1 Structure of DRU Deck mounted. The protective capsule consists of a stainless steel
outer capsule, insulator and inner capsule. The final recording
media (flash memory) is protected in the inner capsule.
Outer capsule Stainless steel
Insulator Nonflammable
Inner capsule Stainless steel
.2 Memory Final recording media: Flash memory (Standard 6 GB), first-in
first-out basis. Retains data for 2 years under no external power.

V
II
.3 Environmental tests for
protective capsule
Fire: 1100°C for 1 h, 260°C for 10 h (complies with ED 56A)
Shock: 50 G, duration 11 ms
Penetration: 250 kg with a pin ø100 mm dropped from 3 m (ED
56A)
Deep sea immersion: 6,000 m (60 Mpa)
Ambient temperature
Class of equipment
DCU: Equipment class: For installation in protected area
-15°C to +55°C
DRU: Equipment class: For installation in exposed area
-25°C to +55°C (+70°C storage IEC 60945)
Relative humidity 95% at +40°C
Waterproofing IEC IPX6
Vibration IEC 60945
.4 Acoustical beacon DUKANE Type DK 120 pinger emitting 10 ms pulses at 37.5 kHz.
Automatically switched on, working for 30 days. Battery life 6
years.
Maximum working depth: 6,000 m
.5 Data retrieval By playback equipment (not part of standard VR-5000)
.6 Power supply Normally taken from DCU. Integral batteries are capable of
running the beacon for 30 days and the final recording medium for
2 years.
Playback software
.1 Function Download the data in the DRU to an external medium.
.2 Audio reproducing Requires quality audio system with loudspeakers. With audio card
per channel.
.3 Facilities required Commercial PC, desktop or laptop
.4 Minimum specifications 1 GHz Pentium III 256 MHz or better, 128 MB RAM, 32 MB video
RAM, CD ROM drive
OS: Windows 2000 and XP
.5 Monitor 12.1/14/17”, Resolution 1280 x 1024, 1024 x 768, 800 x 600, 640 x
480
Physical data
See outline drawings in Installation manual.

V
III
MANUFACTURER’S DECLARATION
Quality assurance
Furuno Electric Co., Ltd. Markets a wide range of industrial equipment and systems for aviation
electronics, land survey and factory controls, and comprehensive range of marine electronic
equipment and systems. Furuno is certified to ISO 9001 by Lloyd’s Register Quality Assurance
Limited.
X-Radiation
None of this equipment gives rise to a dose rate >5 µJ/kgh (0,5 mrem/h) at 50 mm.
RECORD OF MODIFICATIONS IN THIS OPERATOR’S MANUAL
Pub No. Software (Prog No.) Outline of changes in Operator’s manual
OME-44180-A V0.99.06 First edition
OME-44180-B V0.99.06 Part of installation is separated.
OME-44180-C V0.99.16 Changed battery. Changed mounting base of DRU.
OME-44180-C1 V2.07.00 Software updated
OME-44180-E V3.00.00 Software updated
OME-44180-F V3.18.00 Software updated
OME-44180-J V3.24.00 Software updated

I
X
SYSTEM CONFIGURATION
100-230 VAC
Fig. A System Configuration of VR-5000
Environmental category
DCU, RAP Protected from weather
DRU Exposed to weather
Microphone Protected from weather
VHF I/F unit Protected from weather
IEEE1394 or FireWire
cabling, 30 m
(60 m max with optional
repeater)
Re
p
eater
Data Recording Unit (DRU)
VR-5020-6 or VR-5020-9
GPS
Speed log
Heading
Echosounder
Autopilot
Engine telegraph
Steering gear
M/E remote system
Main air compressor
Bow thruster
Shell door system
Watertight doors
Fire doors
Anemometer
Fire detection
Main alarms
Others
Data Collecting
Unit (DCU)
VR-5010
Analog
(16 ch)
Digital
(52 ch)
Contact
(12 ch)
IEC61162
(8 ch, 16 ch max)
*: One of IEC 61162 channels used
Max. 6 ch
2 ch max
RGB H/V
1 ch (2 ch max)
RS-232C
* RS-422
Brid
g
e Mic
VHF Audio
Radar Video
Remote Alarm
Panel (RAP)
VR-5016
Remote
Junction Box
IF-85XX
IEC61162
Analog
Digital
VHF I/F
IF-5200
VR-5011
Microphone
Waterproof Box
VR-5012

X
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-1.1-
Chapter 1 OPERATION
1.1 OVERVIEW
The VR-5000 consists of Data Collecting Unit or DCU, Data Recording Unit or DRU, and
bridge microphone units.TheVDR system continuously store data from the past 12
hours onto the Flash Memory in the capsule, erasing the oldest data stored as new data
is recorded.The data to be recorded includes;
Parameters to be recorded IEC 61162 formatter Notes
.1 Date and time ZDA or RMC
.2 Own ship position GNS, DTM
.3 Speed VBW
.4 Heading HDT
.5 Bridge audio
.6 VHF communication audio
.7 Radar images RGB H/V
.8 Echosounder DPT
.9 IMO mandatory alarms ALR
.10 Rudder order and response RSA, HTM
.11 Engine order and response RPM, XDR
.12 Hull (door) openings status XDR
.13 Watertight and fire doors status XDR
.14 Acceleration and hull stress if available XDR, ALR
.15 Wind speed and direction if available MWV
Power Supply precaution
If ship’s mains power source (100-230VAC) and emergency source fail, theVR-5000
continues to record bridge audio for 2 h from backup batteries.
Continuity of storing data
The VR-5000 should be provided with power to store data for 12 h on first-in, first-out
basis. Recording is only terminated with a key under the following circumstances:
a) During essential maintenance while the vessel is in port.
b) When the vessel is laid-up.
c) In case of emergency, when the HD is removed.
Data Recording Unit
The Data Recording Unit is housed in a highly visible protective capsule which can
withstand a fire of 1100°C for 1 hour and deep-sea pressure of 6000 m.
The underwater acoustic beacon (pinger) on the capsule automatically transmits 10 ms
pulses at 37.5 kHz for at least 30 days when it is submerged in water.The expected life
of the beacon is 6 years.The DRU is connected to the Data Collecting Unit (DCU) with a

-1.2-
non-halogen Firewire cable or IEEE1394.
Data Collecting Unit
The Data Collecting Unit (DCU) mainly consists of Data Processor Unit, Power
Distribution Unit and Junction Box.The DCU includes two 12 V backup batteries with a
lifetime of approximately four years.The DCU collects the data from various sensors and
radar and records them in the flash memory in the capsule (final recording medium).
Recording interval of data and audio is;
- Radar video signal: every 15 seconds
- Bridge and VHF audio:real time
- IEC sentences:when received
- Analog and digital data: every half seconds
Integrity
The recording integrity is ensured by continuous monitoring of power supply, record
function, bit error rate, an microphone functionality.Visual alarm is generated for
malfunction of any of these.Alarm status is also indicated by relay contacts.
Data items to be recorded
.1 Dateandtime
Date and time is obtained from an external GPS navigator referenced to UTC.Time
information is recorded at intervals of 1 s.Without data and time data, no data except
audio signal is recorded.
.2 Ship’s position
Latitude, longitude and datum are obtained from a GPS navigator, Loran-C receiver or
other EPFS available on standard digital interface.The source of data is identifiable on
playback.
.3 Speed
Speed through the water (STW) or speed over the ground (SOG) is recorded at intervals
of 1 s.The resolution is 0.1 kt.Transverse speed is also indicated when available on
board.
.4 Heading
Heading is recorded at intervals of 1 s to a resolution of 0.1°.The data is labelled G
(gyrocompass), GPS, GLONASS, MAG. If heading information is not available on IEC
61162 format, an appropriate interface may be necessary.
.5 Bridge audio
Six microphones are supplied as standard to record conversation at conning station,
radar display, chart table.If possible, the microphones should be positioned to capture
the audio from the intercom, public address system, and audible alarms on the bridge.

-1.3-
The microphones are labelled Mic1, Mic2, etc.Microphone captures conversation in the
bridge, audio signals from equipment and sound from machinery.The microphone
generates a test beep every 12 hours which is also recorded.The microphone picks up
audio signals ranging from 150 to 6000 Hz.
.6 Communications audio
A maximum of two VHF communications are recorded for both transmitted and received
audio signals.Audio will be compressed by MP3 or similar technique.The VHF radio
connections are labeledVHF1 and VHF2.
.7 Radardata
Radar image including range rings, EBLs,VRMs, plotting symbols, radar maps, parts of
SENC, voyage plan, and other essential navigational indications, is recorded in the DRU
via the interface in the DCU which is connected to the buffered video output of the radar
display unit.One complete picture frame is captured at intervals of 15 s.
The radar display complying with IEC 60936-1 should have a buffered output (VESA
DMTS compatible) with resolutions between 640 x 480 and 1280 x 1024, and can be
directly connected with the VDR.Scanning may be interlaced or non-interlaced.
Most type approved radars from different manufacturers can be interfaced with the DCU.
.8 Echo sounder
Depth under keel up to a resolution of 0.1 m as available on the ship is recorded.
.9 Main alarms
The status of all IMO mandatory alarms are recorded individually with ID number and
time stamp.
Audible alarms from the alarm units is stored simultaneously by the bridge audio
microphones.
.10 Rudder order and response
Rudder order and response angles are recorded up to a resolution of 1° as available on
the ship.The rudder information is recorded.If more than one rudder is provided, the
circuitry can be duplicated.
.11 Engine order and response
The DCU obtains the engine order and response from the engine telegraph or direct
engine control.The signal level is normally 0-10 V.The engine parameters with shaft
revolution and ahead/astern indicators are recorded to a resolution of 1 rpm.
If a bow or stern thruster is fitted, the circuitry must be duplicated. If controllable pitch
propellers are fitted, their order and response can be recorded.
.12 Hull openings (doors) status
Inputs digital or RS-422 serial can be connected individually.The data is received at
intervals of 1 s and stored with time stamps. Serial data sentence XDR is received at a
data rate of 1,200-9,600 baud.

-1.4-
.13 Watertight and fire door status
The DCU obtains the IMO mandatory watertight and fire door status signals.The inputs,
digital or RS-422 serial data are recorded individually with time stamps. Serial data
sentence XDR is received at a data rate of 1,200-9,600 baud.
.14 Acceleration and hull stresses
The DCU obtains signals from appropriate hull stress and response monitoring devices.
The inputs are recorded individually and stored with time stamps. Serial data sentence
XDR is received at a data rate of 1,200-9,600 baud.
.15 Wind speed and direction
The DCU obtains the signal from appropriate wind speed and direction sensor.The
inputs are recorded individually and stored with time stamps. Serial data sentence XDR
is received at a data rate of 1,200-9,600 baud.

-1.5-
1.2 OPERATING PROCEDURE
The VDR comes with three keys for the protection against any unauthorized access. The
key must be kept securely after installation.
Three keys are used;
1) To open the front door of the Data Collecting Unit to gain access to the power switch,
2) To open the door of the removal hard disk (HD).
3) To turn on/off power to and remove the HD.
1.2.1 Recording
To start recording, press the AC, DC (if connected), and BATTERY switches in this order.
These switches locate on the Power Distribution Unit in the Data Collecting Unit. The
VDR records data automatically in the DRU and HD memories.
Confirm that status LEDs are in the condition as shown on the next page.
Breakers on Power Distribution Unit in DCU
1.2.2 Stop recording
Note that the recording is terminated only:
- During essential maintenance purposes whilst the vessel is in port.
- When the vessel is laid-up.
- In case of emergency, when the hard disk is removed.
To stop recording, depress BATTERY, DC, and AC switches in this order. If only the
BATTERY switch is on, the battery may discharge. DO NOT turn off the system by the
main breaker on the switch panel while BATTERY switch is on. If this is done, the system
operates on the batteries.
The system stops after 2 hour running on batteries.
Breaker switches
(AC, DC and BATTERY from left)
Status LEDs
(SYS1, 2, 3 from left)
Power-on indicators
Status LED (DCU OK)

-1.6-
1.3 OPERATION ON REMOTE ALARM PANEL
No power switch is provided on the Remote alarm panel. It is turned on and off by the
power switch on the DCU. To silence the alarm, press ACK button. When the error LED
(red) on the Remote Alarm Panel is on, identify the error by checking status LEDs on the
Power Distribution Unit in the DCU. See to Chapter 3. The buttons on the remote alarm
panel work as described in the figure below.
Remote Alarm Panel
Note: Every time the radar connected to the VDR is turned off, the alarm sounds. Press
ACK button to stop alarm sound.
*: If the HD is removed after stopping data recording onto HD, data can not be written to the
same HD. To use the same HD, consult a FURUNO serviceman.
LEDs from left
NORMAL (Green):
It is on at normal
operation.
ERROR (Red): Lights
when an error occurs.
SAVE (Yellow):
When stopping the
data recording onto HD,
this LED starts blinking
from OFF state, then
lights steadily. If the
HD is disconnected,
this LED lights, also.
Dimmer Buzzer
Buttons from left
SAVE (w/ protective cover)*:
Stops recording onto HD
when an incident occurs.
ACK: Stops buzzer sound.
TEST: Used for test.
VDR
REMOTE ALARM PANEL VR-5016

-1.7-
1.4 LED STATUS
The LEDs on the Power Distribution Unit (PDU) operates as follows.
Table 1.1 Status of LEDs
LEDs Status Remarks
AC Green Presence of AC mains
DC Green Presence of DC supply if connected
BATTERY Green
(Blinking)
Presence of DC from reserve battery (During
charging)
DCU OK Green Normal operation of DCU processor (Red: NG)
SYS 1 to 3 Orange No error
When the system diagnostic detects an error, the DCU OK lamp lights in red and SYS 1
to SYS 3 shows error details. See Chapter 3 for error codes.
1.5 COPY OF VDR INFORMATION
VDR information is copied automatically into the removable hard disk (HD) for 12 hours
and is then automatically over-written with new data. Only an authorized personnel can
operate the HD with a key. Bring the HD with you after an incident if possible.
HD in DPU
The HD is locked to avoid unauthorized access. The key must be used to open the HD
and select the function as below:
Key position Power status Security status
A ON Locked, irremovable
B OFF Locked, irremovable
C OFF Unlocked, removable
Keypositions
HD
(behind this cover)

-1.8-
The green LED (right) on the panel is “Power” indicator and the amber one (left) is HD
access indicator.
HD access indicator
Front panel of removable hard disk
To remove the HD when an incident occurs, carry out the following procedure.
Note: Pressing the SAVE button is permitted only when an incident occurs.
1.Press SAVE button (long press) on the RAP (Remote Alarm Panel). The yellow LED
starts blinking, showing that recording is being terminated.
2.Wait until the LED comes on.
3.Pull the lever outward and then unlock the key on the HD. (Position C, downward)
4.Pull the lever to remove the HD.
1.6 HOW TO REMOVE DRU
To remove the DRU from the bracket (cradle);
1. Loosen the hand-tightened cap.
2. Pull the DRU cable straight out.
(The cable may be cut after an incident.)
3. Remove two snap pins and then
two hinge pins.
4. Lift the release levers.
2. DRU cable
1. Cap
3. Hinge pin 3. Snap pin
4. Release levers
Keylock Cartridge frame
Lever
Power indicator

-2.1-
Chapter 2 MAINTENANCE
Periodic checks and maintenance are important for proper operation of any electronic
systems. This chapter contains maintenance instructions to be followed to obtain
optimum performance and the longest possible life of the equipment. This chapter,
except for 2.1 Routine check, is provided for a qualified personnel.
WARNING
ELECTRICAL SHOCK HAZARD
Do not open the equipment.
Only qualified personnel
should work inside the
equipment.
Do not disassemble or modify the
equipment.
Fire, electrical shock or serious injury can
result.
2.1 ROUTINE CHECK
Periodically, carry out the following checks.
1. Examine the cables for signs of damage, such as chafing, cuts or nicks.
2. Check that all connections are tight.
2.2 REPLACEMENT OF BATTERY
Every four years, the back-up battery must be replaced with new one by a qualified
service engineer.
Battery Type: VR-5015 (Battery 2 pcs.)
Code Number: 004-381-310
WARNING
- Do not attempt to dismantle the battery. If accidental skin/eye contact is made with
the battery fluid, wash the affected area/part immediately with liberal amounts of
clean fresh water and seek IMMEDIATE medical attention.
- DO NOT INCINERATE batteries as they are liable to rupture if placed into a fire.
Batteries, that have reached the end of their service life, must be disposed in
accordance with the local regulation.
- Touching electrically conductive parts might result in an electric shock. Be sure to
wear rubber gloves before inspection or maintenance work.
- Mixing batteries with different capacity, different ages and different manufactures is
liable to cause damage to the battery itself and/or the associated equipment.
- To obtain maximum life, batteries should never be shorted in a discharge state.