FVC SPRINTER VAN SP5021B User manual

0101FLATLINE VAN CO • [e-mail] • 888-667-5576FLATLINE VAN CO • [e-mail] • 888-667-5576
INSTALLATION
GUIDE
SPRINTER VAN 48” UPPER CABINET
TOOLS REQUIRED
Additional help is suggested for a few of the install
steps.
TIME TO INSTALL THIS PRODUCT: 1 HOUR
Please inspect the product and packaging upon
delivery to ensure there are no issues and that all
parts and hardware are accounted for.
Contact us ASAP if anything is missing at:
support@flatlinevanco.com
INSTALL INFO
BEFORE YOU START
+ PHILLIPS SCREWDRIVER
+ 3/8” WRENCH
+ 5/8” WRENCH
+ TAPE MEASURE
+ 1/8” ALLEN WRENCH
SP5021B
(NOT INCLUDED)
+ PHILLIPS SCREWDRIVER
+ RIVET NUT TOOL
+ POWER DRILL
+ IMAPCT DRIVER
+ MARKER
ADWAG INSTALL DIY INSTALL

0202FLATLINE VAN CO • [e-mail] • 888-667-5576FLATLINE VAN CO • [e-mail] • 888-667-5576
BEFORE YOU START
All Flatline Van Co products must be properly assembled and secured before attaching
to your vehicle. Improper attachment could result in an automobile accident, and could
cause serious bodily injury or death to you or to others involved. You are responsible for
assembling and securing Flatline Van Co products to your vehicle, checking the mounting
points and attachments prior to use, and regularly inspecting the products for wear and
or damage. We always recommend you use a professional to install any aftermarket
accessories to your vehicle. If you have no mechanical experience and are not thoroughly
familiar with the installation procedures, you must have the product installed by a
professional installer or other qualified persons. The responsibility is yours and must be
taken seriously for everyone’s safety.

03FLATLINE VAN CO • [e-mail] • 888-667-5576
PACKAGE CONTENTS
CABINET SHELL CABINET DOOR
QTY: 1 QTY: 2
WITH OPTIONAL ADWAG MOUNTING KIT:
ADWAG MOUNTING
BRACKET
QTY: 2
LATCH BRACKET
QTY: 2

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HARDWARE
CABINET LATCH
6-32 X 0.375 ROUND HEAD
PHILLIPS DRIVE SCREW
#6 X 0.4375 ROUND HEAD
PHILLIPS DRIVE SCREW
M5-0.8 X 16 ROUND HEAD
PHILLIPS DRIVE SCREW
QTY: 2 QTY: 8 QTY: 8 QTY: 2
WITH OPTIONAL ADWAG MOUNTING KIT:
L-TRACK STUD
10-32 X 0.6875 FLAT
HEAD HEX DRIVE
SCREW
#10 SCREW FLAT
WASHER
10-32 NYLON INSERT
LOCKNUT
QTY: 4 QTY: 4 QTY: 4 QTY: 4

0505FLATLINE VAN CO • [e-mail] • 888-667-5576FLATLINE VAN CO • [e-mail] • 888-667-5576
TOOLS REQUIRED FOR THIS STEP:
0505FLATLINE VAN CO • [e-mail] • 888-667-5576FLATLINE VAN CO • [e-mail] • 888-667-5576 0505
120”
65”
65” 55”
HR 77.25”
LR 66.5”
STEP | 01 LAYOUT & INSTALL PREP
Determining where you’d like to install your cabinet is up to
you, however there are some tips that make choosing the
location a little easier.
See the diagrams FIG 1 and FIG 2. Notice the centerline ribs
depicted as a dotted line. This centerline is standard across
all sizes of Sprinter Van and can be used as a reference point
when measuring your available wall space.
Take the time to measure your available wall space and layout
potential cabinet locations before installing.
NOTE - Due to the amount of variability and specific needs of
each vehicle, we do not supply hardware for DIY installs. See
page 7 for more info.
NOTE - Mounting hardware is included if you purchased the
optional Adwag Mounting Kit.
NOTE - Doors come boxed and shipped separately.
NOTE - Install the cabinet shell to the van body before adding
doors.
-This will make the cabinet be lighter and easier to lift.
-Door alignment will change slightly once cabinet is
tightened to the van.
[SKIP TO PAGE 7 FOR DIY INSTALL]
INSTALL
155”
100”
77.25 ”
55”
100”
144” HIGH ROOF + LOW ROOF SPRINTER VAN
CENTERLINE RIB
CENTERLINE RIB
170” HIGH ROOF SPRINTER VAN
+ TAPE MEASURE
FIG 1
FIG 2

06FLATLINE VAN CO • [e-mail] • 888-667-5576
TOOLS REQUIRED FOR THIS STEP:
36
”
STEP | 02 ADWAG INSTALL
[SKIP TO PAGE 7 FOR DIY INSTALL]
2.1a Determine where you’d like to install your cabinet and
insert (2ea) L-Track Studs into the rails along the wall and the
ceiling.
NOTE - The distance between the mounting points are 36” on
the upper section and 14” - 16” on the lower.
2.2a Install the Mounting Brackets to the Cabinet using (2ea)
10-32 X 0.6875 Flat Head Hex Drive Screws, #10 Flat Washers
and 10-32 Nylon Insert Locknuts.
2.3a With help, lift the Cabinet up onto the L-Track Studs and
fasten it together with the L-Track Stud Nuts.
14” 14”16”
44”
+ TAPE MEASURE
+ 1/8” ALLEN WRENCH
+ 3/8” WRENCH
+ 5/8” WRENCH
FIG 3
FIG 4

07
07
FLATLINE VAN CO • [e-mail] • 888-667-5576
FLATLINE VAN CO • [e-mail] • 888-667-5576
TOOLS REQUIRED FOR THIS STEP:
STEP | 02 DIY INSTALL
The upper and lower mounting surfaces of the Cabinet have
multiple horizontal slots to accept hardware for wherever and
however you’d like to install them.
The slots can accept 1/4” hardware (i.e. 1/4-20 or #12) for
your reference.
It is recommended to install cabinets securely into the
vans structural sheet metal using rivet nuts and screws for
maximum performance. Sheet metal screws can also be used
in some situations.
In FIG 6, note the areas marked in orange. Any spot along this
structural sheet metal can be used to mount your cabinet.
2.1b With help, lift the cabinet to the desired location in the van.
Identify which mounting slots will be used for the ceiling and
wall mounting hardware.
2.2b Mark locations if necessary.
2.3b Mount cabinet with desired hardware.
NOTE - Removing or drilling through existing wall panels may
be necessary.
PRO-TIP: Bracing the gaps between these mounting areas
with wood or metal firing will provide more surface area for
mounting your cabinet to the van. CENTERLINE RIB
STRUCTURAL SHEET
STRUCTURAL SHEET
*144” HIGH ROOF
STRUCTURAL RIBS
+
OR
+ POWER DRILL
+ 3/16” DRILL BIT
+ RIVET NUT TOOL
+ 1/4” MANDREL
RIVET NUT METHOD TAPPING SCREWS METHOD
+ POWER DRILL
+ 3/16” DRILL BIT
+ IMPACT DRIVER
+ 7/16” SOCKET
FIG 5
FIG 6

08FLATLINE VAN CO • [e-mail] • 888-667-5576
TOOLS REQUIRED FOR THIS STEP:
STEP | 03 DOOR ASSEMBLY
3.1 Install the Cabinet Latch to the Cabinet Door in the
orientation as shown in FIG 7. Start with clearing the end of the
latch that houses the adjustment screw through the front slot
and it should seat neatly into place.
3.2 Tighten to door using the Latch Bracket and M5 Screw.
NOTE - Don’t worry about tuning the latch just yet, you’ll make
these adjustments later.
+ PHILLIPS SCREWDRIVER
REAR VIEW
FRONT VIEW
ADJUSTMENT
SCREW
FIG 7
FIG 8

09FLATLINE VAN CO • [e-mail] • 888-667-5576
TOOLS REQUIRED FOR THIS STEP:
STEP | 04 DOOR INSTALL
4.1 After mounting the Cabinet in the van and installing the
Latch to the door, carefully pull on the Cabinet Hinges into the
open position as shown in FIG 9.
4.2 Mount the Door to the Hinges with (2ea) 6-32 Machine
Screws in the hinge slots as pictured in FIG 10.
NOTE - Be sure to use the Machine Screws and not the Wood
Screws, as that would prohibit your ability to adjust the
alignment of the doors.
+ PHILLIPS SCREWDRIVER
CLOSED OPEN
FIG 9
FIG 10

010010FLATLINE VAN CO • [e-mail] • 888-667-5576FLATLINE VAN CO • [e-mail] • 888-667-5576
TOOLS REQUIRED FOR THIS STEP:
X
STEP | 05 ALIGNMENT
5.1 Close the door and verify alignment. Adjust as needed by
loosening screws and re-positioning door(s). Repeat as neces-
sary.
5.2 Once alignment is achieved, add (2ea) #6 Wood Screws
into the setting hinge slots as pictured in FIG 11.
5.3 Tune the Cabinet Latch by turning the adjustment screw to
a length that provides a snug compression to the cabinet body
when closed. Lock in the adjustment by tightening the Jam Nut
down against the latch arm.
ADJUSTMENT
SCREW
+ PHILLIPS SCREWDRIVER
FIG 11
FIG 12
JAM NUT

011011FLATLINE VAN CO • [e-mail] • 888-667-5576FLATLINE VAN CO • [e-mail] • 888-667-5576
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