Galebreaker Electric Maxidoor User manual

Electric Maxidoor®
Installation
Instructions
ENG

ELECTRIC MAXIDOOR®Overview
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Figure 1
Additional Top
Support, see
Figure 2

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INTRODUCTION
Table 1: Parts List for Main Door
* Quantity according to size of door
Additional Top Support
Doors over 10m wide are supplied with extra support(s) for the panel and lifting
cable (Figure 2).
Figure 2
FIGURE 1
REF:
QTY
DESCRIPTION
A1
1
Door Panel
B1
1
Electric Drive with Control Box, Power Lead, Manual Override
Chain (Not Shown) and Three Push-Button Switch (3PB)
C1
1
Counterweight Mounting Plate
D1
2
Counterweights
E1
2
Counterweight Containment Boxes with Micro-Switches
F1
*
Intermediate Trolleys with 2no. PVC Pads & Fixing Bolts
G1
1
Right Lower Trolley with 2no. PVC Pads & Fixing Bolts
G2
1
Left Lower Trolley with 2no. PVC Pads & Fixing Bolts
H1
1
Right-Hand Top Plate Assembly
H2
1
Left-Hand Top Plate Assembly
I1
1
Reel 4mm Stainless Steel Cable (Not Shown)
I2
4
5mm Cable Grips to fix Cable to Lower Trolley (Not Shown)
J1
8
M8 x 30 Bolts to Secure Top Plate Assembly to Building (Not
Shown)
K1
4
M10 x 50 Bolts to Secure Drive and Counterweight Mounting
Plates to Brackets (Not Shown)
L1
1
Chain Keep
M1
2
M6 x 65 Bolts to Secure Chain Keep to Building (Not Shown)
SB1
SA1
SH1
SG1
SF1
SE1
SD1
SC1
SJ1
SI1

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Table 2: Parts List for Additional Top Support
FIGURE 1
REF:
QTY FOR
DOORS
10M -> 14.9M
QTY FOR
DOORS
15M -> 20M
DESCRIPTION
SA1
1
2
50mm Ratchet
SB1
1
2
Ratchet Bracket
SC1
1
2
M12 x 90 Bolt
SD1
1
2
50mm x 4m Webbing
SE1
4
8
85 x 85mm Clamp Plates
SF1
1
2
Wire Support Assembly
SG1
1
2
Wire Support Protection Pad
SH1
4
8
12 x 20mm Spacer
SI1
4
8
M8 x 20 Bolt
SJ1
4
8
M8 x 50 Bolt
SK1
3
6
M8 x 40 Bolts to fix Ratchet
Bracket (not shown)#
#Alternative M8 fastenings required if fixing onto wood or concrete.
Description
The Electric Maxidoor®is a power operated vertically moving folding door designed
for building access requirements.
Optional Pelmet
If your door has been supplied with a Pelmet, see Appendix 1 for the Parts List and
Installation Instructions. Note the Pelmet needs to be installed before the door.
Your Safety
The installation of the door panel is not recommended at excessive wind speeds as
it could damage the curtain or injure the Installer.
Pre-Installation Check
For structural requirements refer to attached Maxidoor®Pre-Installation Instructions,
these Installation Instructions assume all preliminary work has been completed
Right or Left Hand Drive
Your door will be supplied in accordance with the drive orientation specified when
ordered. The images and text in these Instructions are based on a door with a right-
hand drive, if you have ordered a left-hand drive then reverse the references. It is

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possible to change drive orientation on-site, please contact Head Office for further
information.
Installer Competence
The installer should be able to demonstrate the required level of competence via
evidence of installing similar products or formal training. If competence cannot be
proven then they should not be allowed to install the product.
Optional Adjacent doors with both drives on the extreme Left or Right
If this option has been ordered (Figure 3) then the door nearest the pair of drives is
to be installed first using these instructions, with the exception of a small variation
related to Section 3.4. The furthest door is to be installed second and has changes
relevant to Section 2.1, 2.2, 3.3, 6.2 and 6.3.Details of all variations are detailed in
Appendix 2.
Figure 3

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Electrics
Only allow qualified electricians to work on the electrical connections of the door.
This document covers the key instructions with regards to bringing the Electric Drive
into service. Read the additional information from the supplier of the Electrical
Motor and Control Box for full installation instructions.
Items Required by Installer
Two personnel with a standard tool kit including:
•Allen key set: 3mm to 8mm
•8mm socket or spanner for Cable Grips
•Electric drill
•Wire cutters and self adhesive PVC tape
•Sharp pair of scissors or knife
•Spirit level
•M10 Bolts for fixing Electric Drive and Counterweight Plates to Brackets up to
30mm thick are supplied.
•M6 Bolts for fixing Chain Keep to Brackets up to 30mm thick are supplied.
•Two packers for Trolleys, 150mm to 250mm tall (wood, brick etc.)
•Boom or Scissor lift to reach top of opening
•Power supply with LOCKABLE isolator within 1m of the Electric Drive.
Single Phase = 230V, 750W, 5.2 Amps
Three Phase = 400V, 1500W, 3.2 Amps
•Clips to fix Electric Wires to the Building
Key Instructions
CAUTION: Potentially hazardous situation: must be avoided otherwise
injuries may result.
ATTENTION: Observe the given instructions otherwise the product or
adjacent items may be damaged
NOTE: Helpful comments and information to assist in installation or use of your
product

ELECTRIC MAXIDOOR®Top Plates and Drive
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NOTE: Before starting the installation you must fully read these instructions
(including the separate electrical details) to completely understand the procedure.
Keep the instructions supplied for reference purposes.
INSTALLATION
1. Optional Pelmet: If supplied, the Pelmet needs to be installed at this
stage before commencing on the door, see Appendix 1 for details
2. Installing Top Plates and Drive
2.1 Top Plate Assembly: Bolt the Top Plates (H1 and H2) to the pre-
installed brackets on the tracking top with the eight M8 x 30 bolts supplied
(Figure 4)
Figure 4
NOTE: Colour versions of the installation instructions can be downloaded from our
website:
www.galebreaker.com

ELECTRIC MAXIDOOR®Top Plates and Drive
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350 Kg
350 Kg
2.2 Bolt Electric Drive (B1) and Counterweight Plate (C1) onto pre-
prepared brackets using the M10 Bolts supplied (Figure 5).
CAUTION:Ensure all fastenings detailed in section 2.1 through to
2.2 are secure and the fixing surface can withstand up to 350kg.
Failure of these fixings could result in the door falling off the
building, potentially injuring operators and bystanders
Figure 5

ELECTRIC MAXIDOOR®Trolleys and Lifting Cable
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3. Installing Trolleys and Lifting Cable
3.1. Place packer (wood, brick etc.), 150mm to 250mm tall at the base of
the tracking. Locate Trolleys onto Tracking with the wheel behind the
retaining lip, Figure 6. Ensure the Lower Trolleys (G1 and G2) go on the
bottom with the eyebolt facing down and that there are an equal number of
Intermediate Trolleys (F1), on either side. In total there should be two trolleys
for each webbing strap, excluding the upper one (which is fixed to the Top
Plates).
Figure 6
3.2 Preparation for inserting lifting cable:
•Ensure the adjusting eyebolt on the Lower Trolley is centrally
positioned Figure 7.1
•To prevent cable fraying, wrap PVC tape around cable before cutting
3.3 Thread cables (I1) as indicated in Figures 7 and 8. Starting at the
Lower Trolley wrap the cable around the adjusting eyebolt and secure with
two 5mm Cable Grips (supplied), ensure the bridge section of the grip is
against the cable under tension (Figure 9).
CAUTION: Ensure the Cable Grips are correctly used and fully
tightened. Failure could result in the door falling off the building,
potentially injuring operators and bystanders

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Figure 7
Figure 7.1
Figure 7.3
Figure 7.4
Figure 7.2
RH
LH
RH
LH