Galiso 21-11-1008 Owner's manual

GALISO SOAP OPTION
FOR PCT-ADW-D
Installation and Operation Instructions
MANUAL NUMBER 21-11-1008
Issued March 2016
Rev B 09/26/2018
Copyright 2016 - Galiso, Incorporated
22 Ponderosa Ct., Montrose, CO 81401
[phone] [phone]
www.galiso.com

!!!DANGER!!!
DO NOT USE THIS EQUIPMENT TO
PURGE TOXIC OR FLAMMABLE GAS
AND
DO NOT USE THIS EQUIPMENT UNDER
FLAMMABLE, VOLATILE OR TOXIC
ENVIRONMENTAL CONDITIONS

TABLE OF CONTENTS
Section/Title Page
1.0 Kit Parts ........................................................................................1-1
2.0 Installation.....................................................................................2-1
ILLUSTRATIONS
Title Page
Soap Option Kit, Parts..............................................................1-1
Item A: Valve and Hex Bushing................................................2-1
Item B: Bronze Piston Valve Assembly....................................2-1
Item C: Check Valve, Hex Bushing and Tube Fitting ...............2-2
Item D: Soap Option Valve.......................................................2-2
Item E: 3/32” O.D. Tubing ........................................................2-3

21-11-1008 Section 1 –1
Read all instructions before attempting to install or operate this machine. GALISO,
INCORPORATED IS NOT RESPONSIBLE FOR DAMAGE OR INJURY CAUSED BY
UNSAFE USE, MAINTENANCE, APPLICATION, MODIFICATION OR IMPROPER
INSTALLATION OF THIS MACHINE. Please contact Galiso, Inc.at 1-800-854-3789 for
guidance when you are in doubt as to the proper safety precautions to be taken when
installing or operating this machine.
Receiving and Placement
A. Carefully unpack the Soap Option Kit and inspect the items for any damage or
missing parts. Report any issues to Galiso, incorporated before installing on the
PCT.
1.0 Kit Parts
A. Valve and hex Bushing
B. Bronze Piston Valve Assembly
C. Hex Bushing, Check Valve and Tube Fitting
D. Soap Option Valve
E. 5/32” O.D. green Tubing (18” Length)
F. Soap Probe
Item A
Item B
Item C
Item E
Item D
(Green Tube)
Valve with
Hex Bushing
Check Valve with
Hex Bushing
and Tube Fitting
Soap Option
Valve
Bronze Piston
Valve Assembly
Item F
Probe
Clean Air
Supply,
(Red)
” Tubing ¼
¼” x ¼”
NPT
Fitting
” x ”¼5/32
NPT
Fitting
Detergent Out,
(Yellow)
” Tubing5/32
Soap Probe
Assembly

Section 2 - 1 21-11-1008
2.0 Installation
A. Install the Valve and Hex Bushing (item A) onto the left side of the PCT
enclosure where indicated.
ItemA
B. Install the Bronze Piston Valve Assembly (item B) on the inside of the enclosure.
Item B

21-11-1008 Section 2 –2
2.0 Installation, continued
C. Remove the plug from the bottom of the Brass Cross and replace with item C
(Hex Bushing, Check Valve and Tube Fitting).
Item C
D. Remove the Valve Stack Cover. Locate the Blank located in slot two and loosen
the single Mounting Screw. The Blank should now lift out easily. Replace with the
Soap Option Valve (item D).
1 2 34
Replace
the blank
with Item D
Remove label
and the blank.

Section 2 - 3 21-11-1008
2.0 Installation, continued
E. Remove the 5/32” plug from the Valve Stack Port for slot two. Insert the free end
of the 5/32” O.D. green tube (item E) into this Port.
Remove the
“T” plug and
insert Item E.
F. Fill the Cylinder with a suitable, oxygen compatible detergent or cleaning
solution. The level of the detergent should be 6” below the bottom of the threads
in the Cylinder Neck. Use an oxygen compatible, liquid degreaser, water soluble
soap such as SD-13. SD-13 is available from Galiso, Incorporated at (800) 854-
3789 or visit the website at www.galiso.com.
NOTE: Certain types of detergents and cylinder cleaning solutions are not compatible
with aluminum cylinders. Galiso, Inc. recommends using a steel cylinder as the
Detergent Reservoir.
Put Teflon tape around the threads on the Probe and screw into the neck of the
Detergent Reservoir Cylinder.
G. Install the Soap Probe (item F) into a clean, low pressure Cylinder with a ¾” NPT
neck opening. The bottom of the Dip Tube may need to be trimmed prior to
installation. The length of the Dip Tube should allow approximately 3” between
the end of the Dip tube and the bottom of the cylinder (after fully installed in the
Cylinder Neck).

21-11-1008 Section 2 –4
2.0 Installation, continued
H. Fill the Cylinder with a suitable, oxygen compatible detergent or cleaning
solution. The level of the detergent should be 6” below the bottom of the threads
in the Cylinder Neck. Use an oxygen compatible, liquid degreaser, water soluble
soap such as SD-13. SD-13 is available from Galiso, Incorporated at (800) 854-
3789 or visit the website at www.galiso.com.
I. Put Teflon tape around the threads on the Probe and screw into the neck of the
Detergent Reservoir Cylinder.
J. Make certain the Soap/Water Control Valve and the Air In Control Valve, on the
probe, are in the closed position.
K. Connect the Clean Air In Tubing (Red) on the Probe to a clean, filtered air
source. This air source should have a contaminant level less than 0.03 parts per
million. The Detergent Reservoir Clean Air Supply Line can originate from the
clean air source supplying the PCT. A filter system is available from Galiso, Inc.
which will clean the air to a contaminant level of 0.01 parts per million. The
Detergent Reservoir Clean Air Supply Line should be equipped with a regulator,
set at 80 psi.
L. Connect the Detergent Out Supply Line (Yellow) on the Probe, to the Detergent
In Port on the side of the PCT Shroud.
M. Open the Air In Control Valve and allow the Detergent Reservoir to build
pressure. Open the Soap/Water Control Valve on the Probe.
NOTE: It may be necessary to adjust the amount of detergent flow for the size of
cylinders that are being serviced. If the cylinders are consistently dirty after cleaning,
open the Soap/Water Control Valve slightly. If a detergent residue remains after rinsing,
slightly close the Soap/Water Control Valve.
N. With the power to the PCT turned on and a Cylinder loaded into the Clamp Arms,
select Manual Mode (F5), then Clamp (F1), and then Invert (F4).

Section 2 - 5 21-11-1008
2.0 Installation, continued
O. After the Cylinder has been inverted, the following menu will show:
P. Press Soap (or F2) to begin the Soap (Detergent/Water mix) spray into the
Cylinder. When in Manual Mode, each selection is a toggle switch either ON or
OFF. Press Soap or F2 to turn on and off the Soap Injection.
NOTE:
At any point when SOAP is selected, a combination of both detergent and hot
water will be injected. Only the word “SOAP” is displayed.
Q. Proceed with standard PCT operations, referring to instruction manual 21-11-
1009 for digital versions or 21-11-1007 for older units with a keypad.

PRODUCT WARRANTY
1. DURATION: Galiso provides a one-year warranty from date of purchase, to the original purchaser, for
standard products, unless otherwise specified. For all spare parts purchases, Galiso provides a 90-day
warranty unless otherwise specified. Soft goods such as our speed seals, and O-rings, which are subject
to wear in the normal course of operation, are not covered under this warranty.
2. COVERAGE: Galiso manufactured equipment is warranted against defective materials or workmanship.
THIS WARRANTY IS VOID IF:
A) THE EQUIPMENT HAS BEEN DAMAGED BY ACCIDENT OR UNREASONABLE USE,
IMPROPER SERVICE/MAINTENANCE, IMPROPER INSTALLATION, ABNORMAL OPERATING
CONDITIONS, NEGLECT, REPAIR BY ANY PERSON NOT AUTHORIZED BY GALISO, INC.
OR OTHER CAUSES NOT RELATED TO MATERIAL DEFECTS OR WORKMANSHIP.
B) THE SERIAL NUMBER HAS BEEN ALTERED OR DEFACED.
3. PERFORMANCE: Galiso reserves the right to make warranty determination only after inspecting the item
at the Galiso manufacturing facility. If the warranty determination indicates that the defective item is
covered under warranty, the item will be repaired or replaced with the same parts/items or parts/items of
equivalent quality, at the option of Galiso. In the event of replacements, the replacement unit will continue
under the original equipment warranty or carry a 90-day warranty, whichever is longer. No charge will be
made for warranty repairs, and/or replacements. All freight charges to and from Galiso Inc. or a Galiso
Inc. authorized repair facility, are the responsibility of the customer requesting warranty service.
If the warranty determination indicates that the item is not covered by warranty, a repair/replacement cost
estimate will be submitted to the customer/purchaser for approval prior to initiating any repair work.
4. CLAIMS: In the case of equipment malfunction, notify Galiso (1-800-854-3789) and provide the Model
Name, Model Number, Serial Number and a description of the problem. Return Authorization Number,
shipping and/or service information will be provided on receipt of the required information.
5. SERVICE EQUIPMENT: Galiso attempts to make available, whenever possible, a limited amount of
service equipment at a minimal use charge, plus freight expense, for those customers wishing to avoid
downtime during repair of their equipment. Such items are available on a first come, first served basis and
are billable at the specific service charge applying with a one-month minimum.
6. MODEL CHANGES: Galiso reserves the right to make changes in materials and specifications, without
notice. Galiso may offer, for a stipulated fee, the opportunity to upgrade your equipment to the latest
configuration.
7. DISCLAIMERS: Galiso provides technical data and assistance to aid customers in the selection and use
of our products. There are no implied warranties of merchantability nor suitability for a particular purpose
associated with the transmittal of technical data and/or customer assistance.
Galiso does not assume liability for any consequential, incidental, or special damages. Liability under this
warranty is limited to repairing, or replacing Galiso equipment items returned to the factory or an
authorized facility.
8. COMPUTER AND NETWORK VIRUS PROTECTION: Galiso Inc. equipment, which utilizes internet
access, comes equipped with a subscription to virus protection software. It is the responsibility of the
equipment owner to maintain this virus protection subscription or other virus protection at their cost.
Current virus subscriptions are mandatory to maintain the benefits of this warranty. Galiso does not
assume liability for any or all damages related to or are the result of internet or network failure or malware
or computer viruses or any other type of internet or network malfunction or attack.
GSO9102-1E 05/31/12 Supersedes: 01/07/02