Galvo Shed GVO1508 User manual

Page 4 - GVO1508
Well done you have finished the panels….
Points to note as you construct your shed:
 Do not attempt to assemble panels in windy conditions
 Make sure your foundations are squared and level before erecting panels.
 It is easier to remove all swarf (filings) before you stand your walls up
 Complete all panels before erecting your shed.
 Keep a firm grip on panels when handling. If they slip they will cause damage.
 Always wear non slip gloves protective footwear and eyewear.
5: Now to join your corners and put your roof on….
1st: Stand up the back wall and as your helping hand is holding it up bring the one end wall into meet it at
the left corner overlapping the corners as Fig 1. Drill & Fix at approx 100mm down from
the top and up from the bottom drilling and fixing from the outside.
2nd: Bring the other end wall into the right back corner and perform the same again checking
to make sure the walls are sitting flat at the bottom
3rd: Bring the front wall into place and join the front corners to the end walls same as the
back.
4th: Finish joining corners by fixing at approx 300mm apart. You will find it easier to drill these corners if
they are supported on the inside. Use the handle end of a hammer into the inside of the
corner, but beware of drilling holes in the end of your hammer.
5th: With a person at each end of the roof, waft it over top of your upright walls and lower
down on top with an overhang that looks best to you. At the left end fix thru the “L”
flashing into the top channel of the left end wall. Measure the overhang at the back and fix
the right end “L” to the right end wall with the same overhang as the Left end. If the roof is difficult to
get to the same overhang at each end this will be caused by unlevel site or walls are not
square. Adjust accordingly. Fix “L”s at 300mm’s apart.
6th: Using your ladder and tape measure, fix down thru the top of the roof, thru the pan into
the top channel of front and back walls. (10mm more than the overhang). Fix beside every
2nd rib. (Fig 2). You will not need to worry about these fixings leaking as any water seep-
ing thru these fixings will end up on the outside of the walls.
7th: Attach padbolt to door strap if not already done so. Check that all swarf is removed and
most importantly….
8th: Fix your shed down to its foundations. If your foundations are unlevel or bowed, you will
have problems with your padbolt and door levels. This can be fixed by slipping a spade un-
der either door jamb and lifting. You will soon get a feel for which side needs propping up.
Well done!
If you choose to vary from these instructions your warranty will be impaired.
Recessed floor clamps
For especially poured floors
with recess around perimeter.
Flat floor clamps
For existing concrete only.
Water can seep underneath.
Fig 1
Fig 3
It is utmost essential that every shed has
a floor, but the only way to make sure
your shed is there to stay on windy sites is
with a recessed concrete floor and phone
0800 80 SHED for more free advise.
1. The door braces can be fitted now that you have assembled your shed.
2. Tuck one end of the 'Z' between the bottom channel of the inside of the door and
the sheet. Do the same at the top, overlapping in the centre behind the padbolt. If you
have a locking 'T' handle you will have to run the 'Z's the opposite way to the dia-
gram.
3. Rivet the 'Z's at the ends, and in the centre of the channel it is tucked under, and
through the overlap in the centre. Two or three more rivets will be required through
the door sheeting into the 'Z', but they will need to be riveted through from the outside
of the door for a neater appearance.
4. You may need to cut or bend the flange at the bottom and the top of the 'Z' if it
catches on the door jamb when opening or closing (diagram 1).
Page 1 - GVO1508
1.53m L x 0.78m W x 1.83m High
Flat Roof GARDEN SHED
Parts list
The following parts are included in your shed:
a. 4 x 1830 x 780mm sheets (Back wall and side walls)
b. 1 x narrow 1830 x 715mm sheet (beside door - Front)
c. 1 x 1770 x 780mm sheet (Door sheet)
d. 2 x 980 x 780mm sheets (Roof)
e. 6 x “U” channels 1515mm long, (Front & Back and Roof)
f. 4 x “U” channels 735mm long (Side walls)
g. 2 x “U” channels 1770mm (Door sides)
h. 2 x “U” channels 793mm (Door spacers)
i. 2 x “U” channels 780mm (door tops & bottoms)
j. 2 x 980mm “L” flashings (roof to side flashings)
k. 2 x 1830mm “Z” shaped door jambs, 1 has “U” channel attached to give this
shape for corner door jamb. (Front)
l. 1 x GALVO Door strap - 310mm long
m.1 pack screws and padbolt &
n. 1 pack of Rivets and hinges.
Caution: Some parts have sharp edges and should be handled very careful-
ly. We recommend the use of protective gloves and footwear when assembling.
All dimensions are approximate.
You will need these tools to assemble your shed:
 Battery or electric Drill
 3.3mm (1/8th inch) Drill bit
 Screwdriver & Riveter
 Tape measure & Ladder
Feel free to phone [phone] for an installer near you...
Do not attempt to erect shed in windy weather.
 External Dimensions: 1530mm x 780mm
 Internal Dimensions: 1485mm x 735mm
If you feel a little anxious about
erecting your shed. Please phone
0800 ENZEMBLE (369 362) for full
assembly service.
GVO1508

Page 2 - GVO1508
Door Assembly
Parts needed:
c. Door sheet
g. Door sides
i. Door tops & Bottoms
l. door strap
n. hinges
Method:
Rivets are better for door assembly
1. Attach (i) door top & bottom to (c) door sheet @ centre ribs only
2. Attach (g) door sides to (c) sheet thru (i) @ 4 corners
3. Attach (l) door strap in centre of door sheet slipping under (g) fixing
to sheet ribs and door sides
4. Attach hinges (n) approx 150mm from top and bottom of door thru
(g) sides. Fixing should be centred on (g).
5. turn your door over and fix 4 corners thru all “U” channels.
Hanging the Door
Parts needed:
- The door you have just made
b. 1 x narrow sheet
k. 1 x “Z” door jamb (without channel attached)
Method:
1. Attach (k) 1830mm “Z” to narrow sheet (b) on the rib with
the narrow pan.
2. Lay the premade door face down on the narrow sheet ap-
prox 30mm up from bottom and down from top
3. Check door is centralised on the sheet (top & Bottom). fix
hinges through side of “Z” door jamb (k).
Front wall assembly
Parts needed:
- The pre-hung door you have just completed
and 1 padbolt
e. 2 x 1515mm “U” channels
h. 2 x 793mm door spacers
k. 1 x “Z” corner door jamb (Has “U” chan-
nel attached)
Method:
1. Lay down door with the sheet attached
and the corner door jamb (“Z” with the “U”
attached) as shown
2. Cap the sheets with (e) 1515 channels.
Channels will end short of sheeting and
corner door jamb by 10 - 15mm. Higher
side of channel to inside.
3. Attach the (e) 1515 channels to top and
bottom of corner door jamb using (h) Door
spacers to make sure door fits gap OK
(they sit on top of the “Z” jambs).
4. Drill & Fix (Rivet or screw) channels at eve-
ry 2nd rib down thru the top.
5. Attach door spacer at each end thru “Z” door jambs and channels.
6. 3 fixings underneath thru channels into sheeting pan & top and bottom of (h) door spacers
& “Z”s
7. Fit the padbolt to door strap on the outside door using wide flange rivets supplied (or
screws).
Drawings are diagrammatic and are not
necessarily to detail.
If you choose to vary from these instructions your warranty will be impaired.
(e)
(h)
(h)
(k)
(e)
(k)
Page 3 - GVO1508
2: Back Wall
4: End Walls
If you choose to vary from these instructions your warranty will be impaired.
3: Roof
2: Back Wall
(a)
(i)
A. Cap 1 (a) sheet
with (f) 735mm
channels.
B. Fix the channels
thru the end ribs
and every 2nd rib
between.
C. Make sure you put
at least 2 fixings up
thru the underside
of the channel into
the pan of the
sheet.
D. Same again for oth-
er side wall.
You need: (per side)
 2 x (f) Channels
 1 x (a) Sheet
(e)
(a)
(e)
You need:
 2 x (e) Channels
 2 x (a) Sheets
A. Join 2 (a) sheets together with
2 fixings thru the overlapping
ribs making sure the ends of the
sheets are flush.
B. Cap sheeting with (e) chan-
nels .
C. Fix the channels thru the end
ribs and every 2nd rib between.
D. Make sure you put at least 1
fixing per sheet up thru the un-
derside of the channel into the
pan of the sheet.
(e)
(e)
(a)
(e)
(d)
(j)
(e)
A. Join 2 (d) sheets together same as
the back.
B. Cap sheeting with (e) 1515mm
channels.
C. Fix the channels every 2nd rib but
not the corners at this stage
D. Place the short flange of (j) the “L”
on top of the rib at 1 end. Make
sure ends are flush with sheeting
and put 1 fixing in the centre to
hold the “L”. Fix the corners thru
the channels and 1 more between
the corner and the centre fixing.
Perform the same at the other
end. 5 fixings ea “L”
You need:
 2 x (e) Channels
 2 x (d) Sheets
 2 x (j) “L”s
(j)

Page 2 - GVO1508
Door Assembly
Parts needed:
c. Door sheet
g. Door sides
i. Door tops & Bottoms
l. door strap
n. hinges
Method:
Rivets are better for door assembly
1. Attach (i) door top & bottom to (c) door sheet @ centre ribs only
2. Attach (g) door sides to (c) sheet thru (i) @ 4 corners
3. Attach (l) door strap in centre of door sheet slipping under (g) fixing
to sheet ribs and door sides
4. Attach hinges (n) approx 150mm from top and bottom of door thru
(g) sides. Fixing should be centred on (g).
5. turn your door over and fix 4 corners thru all “U” channels.
Hanging the Door
Parts needed:
- The door you have just made
b. 1 x narrow sheet
k. 1 x “Z” door jamb (without channel attached)
Method:
1. Attach (k) 1830mm “Z” to narrow sheet (b) on the rib with
the narrow pan.
2. Lay the premade door face down on the narrow sheet ap-
prox 30mm up from bottom and down from top
3. Check door is centralised on the sheet (top & Bottom). fix
hinges through side of “Z” door jamb (k).
Front wall assembly
Parts needed:
- The pre-hung door you have just completed
and 1 padbolt
e. 2 x 1515mm “U” channels
h. 2 x 793mm door spacers
k. 1 x “Z” corner door jamb (Has “U” chan-
nel attached)
Method:
1. Lay down door with the sheet attached
and the corner door jamb (“Z” with the “U”
attached) as shown
2. Cap the sheets with (e) 1515 channels.
Channels will end short of sheeting and
corner door jamb by 10 - 15mm. Higher
side of channel to inside.
3. Attach the (e) 1515 channels to top and
bottom of corner door jamb using (h) Door
spacers to make sure door fits gap OK
(they sit on top of the “Z” jambs).
4. Drill & Fix (Rivet or screw) channels at eve-
ry 2nd rib down thru the top.
5. Attach door spacer at each end thru “Z” door jambs and channels.
6. 3 fixings underneath thru channels into sheeting pan & top and bottom of (h) door spacers
& “Z”s
7. Fit the padbolt to door strap on the outside door using wide flange rivets supplied (or
screws).
Drawings are diagrammatic and are not
necessarily to detail.
If you choose to vary from these instructions your warranty will be impaired.
(e)
(h)
(h)
(k)
(e)
(k)
Page 3 - GVO1508
2: Back Wall
4: End Walls
If you choose to vary from these instructions your warranty will be impaired.
3: Roof
2: Back Wall
(a)
(i)
A. Cap 1 (a) sheet
with (f) 735mm
channels.
B. Fix the channels
thru the end ribs
and every 2nd rib
between.
C. Make sure you put
at least 2 fixings up
thru the underside
of the channel into
the pan of the
sheet.
D. Same again for oth-
er side wall.
You need: (per side)
 2 x (f) Channels
 1 x (a) Sheet
(e)
(a)
(e)
You need:
 2 x (e) Channels
 2 x (a) Sheets
A. Join 2 (a) sheets together with
2 fixings thru the overlapping
ribs making sure the ends of the
sheets are flush.
B. Cap sheeting with (e) chan-
nels .
C. Fix the channels thru the end
ribs and every 2nd rib between.
D. Make sure you put at least 1
fixing per sheet up thru the un-
derside of the channel into the
pan of the sheet.
(e)
(e)
(a)
(e)
(d)
(j)
(e)
A. Join 2 (d) sheets together same as
the back.
B. Cap sheeting with (e) 1515mm
channels.
C. Fix the channels every 2nd rib but
not the corners at this stage
D. Place the short flange of (j) the “L”
on top of the rib at 1 end. Make
sure ends are flush with sheeting
and put 1 fixing in the centre to
hold the “L”. Fix the corners thru
the channels and 1 more between
the corner and the centre fixing.
Perform the same at the other
end. 5 fixings ea “L”
You need:
 2 x (e) Channels
 2 x (d) Sheets
 2 x (j) “L”s
(j)

Page 4 - GVO1508
Well done you have finished the panels….
Points to note as you construct your shed:
 Do not attempt to assemble panels in windy conditions
 Make sure your foundations are squared and level before erecting panels.
 It is easier to remove all swarf (filings) before you stand your walls up
 Complete all panels before erecting your shed.
 Keep a firm grip on panels when handling. If they slip they will cause damage.
 Always wear non slip gloves protective footwear and eyewear.
5: Now to join your corners and put your roof on….
1st: Stand up the back wall and as your helping hand is holding it up bring the one end wall into meet it at
the left corner overlapping the corners as Fig 1. Drill & Fix at approx 100mm down from
the top and up from the bottom drilling and fixing from the outside.
2nd: Bring the other end wall into the right back corner and perform the same again checking
to make sure the walls are sitting flat at the bottom
3rd: Bring the front wall into place and join the front corners to the end walls same as the
back.
4th: Finish joining corners by fixing at approx 300mm apart. You will find it easier to drill these corners if
they are supported on the inside. Use the handle end of a hammer into the inside of the
corner, but beware of drilling holes in the end of your hammer.
5th: With a person at each end of the roof, waft it over top of your upright walls and lower
down on top with an overhang that looks best to you. At the left end fix thru the “L”
flashing into the top channel of the left end wall. Measure the overhang at the back and fix
the right end “L” to the right end wall with the same overhang as the Left end. If the roof is difficult to
get to the same overhang at each end this will be caused by unlevel site or walls are not
square. Adjust accordingly. Fix “L”s at 300mm’s apart.
6th: Using your ladder and tape measure, fix down thru the top of the roof, thru the pan into
the top channel of front and back walls. (10mm more than the overhang). Fix beside every
2nd rib. (Fig 2). You will not need to worry about these fixings leaking as any water seep-
ing thru these fixings will end up on the outside of the walls.
7th: Attach padbolt to door strap if not already done so. Check that all swarf is removed and
most importantly….
8th: Fix your shed down to its foundations. If your foundations are unlevel or bowed, you will
have problems with your padbolt and door levels. This can be fixed by slipping a spade un-
der either door jamb and lifting. You will soon get a feel for which side needs propping up.
Well done!
If you choose to vary from these instructions your warranty will be impaired.
Recessed floor clamps
For especially poured floors
with recess around perimeter.
Flat floor clamps
For existing concrete only.
Water can seep underneath.
Fig 1
Fig 3
It is utmost essential that every shed has
a floor, but the only way to make sure
your shed is there to stay on windy sites is
with a recessed concrete floor and phone
0800 80 SHED for more free advise.
1. The door braces can be fitted now that you have assembled your shed.
2. Tuck one end of the 'Z' between the bottom channel of the inside of the door and
the sheet. Do the same at the top, overlapping in the centre behind the padbolt. If you
have a locking 'T' handle you will have to run the 'Z's the opposite way to the dia-
gram.
3. Rivet the 'Z's at the ends, and in the centre of the channel it is tucked under, and
through the overlap in the centre. Two or three more rivets will be required through
the door sheeting into the 'Z', but they will need to be riveted through from the outside
of the door for a neater appearance.
4. You may need to cut or bend the flange at the bottom and the top of the 'Z' if it
catches on the door jamb when opening or closing (diagram 1).
Page 1 - GVO1508
1.53m L x 0.78m W x 1.83m High
Flat Roof GARDEN SHED
Parts list
The following parts are included in your shed:
a. 4 x 1830 x 780mm sheets (Back wall and side walls)
b. 1 x narrow 1830 x 715mm sheet (beside door - Front)
c. 1 x 1770 x 780mm sheet (Door sheet)
d. 2 x 980 x 780mm sheets (Roof)
e. 6 x “U” channels 1515mm long, (Front & Back and Roof)
f. 4 x “U” channels 735mm long (Side walls)
g. 2 x “U” channels 1770mm (Door sides)
h. 2 x “U” channels 793mm (Door spacers)
i. 2 x “U” channels 780mm (door tops & bottoms)
j. 2 x 980mm “L” flashings (roof to side flashings)
k. 2 x 1830mm “Z” shaped door jambs, 1 has “U” channel attached to give this
shape for corner door jamb. (Front)
l. 1 x GALVO Door strap - 310mm long
m.1 pack screws and padbolt &
n. 1 pack of Rivets and hinges.
Caution: Some parts have sharp edges and should be handled very careful-
ly. We recommend the use of protective gloves and footwear when assembling.
All dimensions are approximate.
You will need these tools to assemble your shed:
 Battery or electric Drill
 3.3mm (1/8th inch) Drill bit
 Screwdriver & Riveter
 Tape measure & Ladder
Feel free to phone [phone] for an installer near you...
Do not attempt to erect shed in windy weather.
 External Dimensions: 1530mm x 780mm
 Internal Dimensions: 1485mm x 735mm
If you feel a little anxious about
erecting your shed. Please phone
0800 ENZEMBLE (369 362) for full
assembly service.
GVO1508