Gami T240 User manual

- 1 -
Via Lago di Lavarone, 14 Tel. [phone]
36015 Schio (Vi), Italy Fax [phone]
Cap.soc. Euro 90.000,00 www.gamitaly.com
C.F./P.I. 00932420243 [email protected]
R.I. di Vicenza 00932420243 e al R.E.A. al N. 283138
INSTRUCTION MANUAL
T240
TEMPERING MACHINE
Automatic continuous cycle
tempering machine.

- 2 -
Via Lago di Lavarone, 14 Tel. [phone]
36015 Schio (Vi), Italy Fax [phone]
Cap.soc. Euro 90.000,00 www.gamitaly.com
C.F./P.I. 00932420243 [email protected]
R.I. di Vicenza 00932420243 e al R.E.A. al N. 283138
INDEX OF TOPICS
Index of topics .................................................. page 2
Using this instruction manual .............................. page 3
Plates ................................................................ page 4
Guarantee.......................................................... page 5
Software / Firmware guarantee and servicing....... page 6
Exclusion of other guarantees ............................. page 6
Exclusion of liability for indirect damage............... page 6
Overall dimensions ............................................. page 7
General outline................................................... page 8
Technical data.................................................... page 9
Compliance with standards.................................. page 9
Installation......................................................... page 10
Front panel ........................................................ page 11
How the machine works...................................... page 13
Operation sequence............................................ page 16
Electrical connection of the board........................ page 16
Board technical features ..................................... page 19
Cleaning and maintenance .................................. page 20
Alarms, possible causes and remedies ................. page 21
Spare parts list ................................................... page 22
Demolishing the machine and general notes ........ page 23
‘EC’ Compliance Statement.................................. page 25
Data record sheet............................................... page 26
Wiring diagram

- 3 -
Via Lago di Lavarone, 14 Tel. [phone]
36015 Schio (Vi), Italy Fax [phone]
Cap.soc. Euro 90.000,00 www.gamitaly.com
C.F./P.I. 00932420243 [email protected]
R.I. di Vicenza 00932420243 e al R.E.A. al N. 283138
USING THIS INSTRUCTION MANUAL
Being well acquainted with the instructions set out in this manual is important
for you to gain maximum benefit from the use of the machine and is
essential for your safety.
Every machine operator must read and properly understand this entire user
and maintenance manual before starting to operate the machine.
For all problems regarding how the machine works, do not hesitate to contact
the Manufacturer where you will find technicians on hand to help.
Remember to specify the model and serial number on all correspondence
concerning this machine.
WARNING
1) Do not operate the machine under the influence of alcohol, drugs or
medicines that may alter your physical condition.
2) Keep hair and parts of the body well away from rotating parts.
3) Keep labels signalling danger and those bearing safety information
perfectly clean and in good condition.
KEEP THESE LABELS
AFFIXED TO THE
MACHINE WHERE THEY
ARE HIGHLY VISIBLE

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Via Lago di Lavarone, 14 Tel. [phone]
36015 Schio (Vi), Italy Fax [phone]
Cap.soc. Euro 90.000,00 www.gamitaly.com
C.F./P.I. 00932420243 [email protected]
R.I. di Vicenza 00932420243 e al R.E.A. al N. 283138
PLATES
Plates providing the following information are affixed to the machine:
-Data concerning production, registration, compliance with standards
and type of electricity supply required:
-Labels providing information on the type of connection:
-Labels signalling danger or which prohibit certain operations from being
performed:

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Via Lago di Lavarone, 14 Tel. [phone]
36015 Schio (Vi), Italy Fax [phone]
Cap.soc. Euro 90.000,00 www.gamitaly.com
C.F./P.I. 00932420243 [email protected]
R.I. di Vicenza 00932420243 e al R.E.A. al N. 283138
GUARANTEE

The material sold by the Manufacturer is guaranteed for 12 (twelve)
months from the date of delivery to the Customer/Dealer indicated on the
Transport Document (or on the Invoice in the case that the Invoice
accompanies the goods); electrical parts and motors are excluded.

The guarantee does not cover damage caused by improper use or
malfunctioning of the material supplied by the Manufacturer but is limited to
servicing and repairs of the said material.

The guarantee does not cover damage caused by tampering with, inexpert
repairs, negligence on the part of the Customer, or damage caused by events
beyond the control of the machine (fires, lightning, acid spills, etc.).

The technical servicing and guarantee consist of the Manufacturer sending
out as quickly as possible the spare parts requested by the Customer/Dealer
who undertakes to return the broken parts within 15 days from the request
for the new ones. In the event that the Customer/Dealer is not able to
identify the cause of the breakdown himself, the Manufacturer shall make
available his own laboratory for telephone consultations or direct repairs. The
goods in need of repair must be sent to the Manufacturer’s service centre
with carriage being paid by the customer. The Manufacturer undertakes to
repair these, or at his own discretion, replace these with new ones in the
shortest time possible.

The replaced material and labour used for repairs carried out by the
Manufacturer during the guarantee period shall be borne by the
Manufacturer; all transport charges shall be charged to the Customer.

In the event that it is necessary to call out the Manufacturer’s technicians
to the customer’s premises, the Customer shall be charged a cost for the call-
out plus travel expenses.

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Via Lago di Lavarone, 14 Tel. [phone]
36015 Schio (Vi), Italy Fax [phone]
Cap.soc. Euro 90.000,00 www.gamitaly.com
C.F./P.I. 00932420243 [email protected]
R.I. di Vicenza 00932420243 e al R.E.A. al N. 283138
SOFTWARE / FIRMWARE GUARANTEE AND SERVICING

Programmes developed by the Manufacturer are guaranteed for 90
(ninety) days from the date of delivery to the Customer/Dealer (date of
installation in the case of programmes including installation). By the end of
this period the customer must have tested that the entire programme
purchased functions properly.

Every item of SOFTWARE/FIRMWARE replaced or modified will be
guaranteed for the remaining period of the original guarantee and in all cases
for no less than 30 days.
EXCLUSION OF OTHER GUARANTEES

The Manufacturer shall not acknowledge any other Guarantee, whether
expressed or implicit for Software, accompanying written material or any
Hardware attached to this, including also the guarantee of marketability and
suitability for a particular purpose.
EXCLUSION OF LIABILITY FOR INDIRECT DAMAGE

In no case shall the Manufacturer be held liable for damage (including
without any limitations, damage for loss or lack of earnings, interruption of
business, loss of information or other financial losses) deriving from the use
of the products, even in the event that the Manufacturer has been warned of
the possibility of such damage. In all circumstances, the Manufacturer’s sole
liability (and only for the period of guarantee stated above) in accordance
with the terms of this agreement, shall be limited to a sum which
corresponds to the amount actually paid for the product purchased.

- 7 -
Via Lago di Lavarone, 14 Tel. [phone]
36015 Schio (Vi), Italy Fax [phone]
Cap.soc. Euro 90.000,00 www.gamitaly.com
C.F./P.I. 00932420243 [email protected]
R.I. di Vicenza 00932420243 e al R.E.A. al N. 283138
OVERALL DIMENSIONS
950 mm.
1495 mm.
550 mm.
400 mm.

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Via Lago di Lavarone, 14 Tel. [phone]
36015 Schio (Vi), Italy Fax [phone]
Cap.soc. Euro 90.000,00 www.gamitaly.com
C.F./P.I. 00932420243 [email protected]
R.I. di Vicenza 00932420243 e al R.E.A. al N. 283138
GENERAL OUTLINE
The machine must only be used by qualified staff and must not be installed in
a place that is accessible by all.
The machine may only be used for processing confectionery products.
Residual risks
The machine has been designed to comply with the safety standards
described in the CEI (Italian Electronic Committee) regulations.
The use of the machine in situations or using methods which differ from
those envisaged by the Manufacturer may constitute unforeseeable risks that
cannot be quantified.
In particular, it is strictly forbidden for the user to tamper with and/or bypass
mechanical and electrical devices or parts, modify the structure of the
machine and loosen or remove bolts and screws.

- 9 -
Via Lago di Lavarone, 14 Tel. [phone]
36015 Schio (Vi), Italy Fax [phone]
Cap.soc. Euro 90.000,00 www.gamitaly.com
C.F./P.I. 00932420243 [email protected]
R.I. di Vicenza 00932420243 e al R.E.A. al N. 283138
TECHNICAL DATA
Tank capacity 8 Kg
Diameter of tank 240 mm
Hourly production rate 30 Kg/h
Dimensions 400x550x1495h mm
Machine weight 130 Kg.
Power rating 1.9 kW
COMPLIANCE WITH STANDARDS
The machine is constructed in compliance with Machines Directive
89/392/EEC (and 91/368/EEC 93/44/EEC 93/68/EEC subsequent
modifications).
The electrical installation complies with standards EN 60204-1.
Protection devices installed
To prevent accidents involving the operator, the control panel has been fitted
with a red mushroom emergency stop button with a yellow circle around it,
which can easily be pressed from the work station.
A door-locking switch is located on the casing on the right-hand side of the
machine in order to prevent access to power circuits when connected to
mains electricity.

- 10 -
Via Lago di Lavarone, 14 Tel. [phone]
36015 Schio (Vi), Italy Fax [phone]
Cap.soc. Euro 90.000,00 www.gamitaly.com
C.F./P.I. 00932420243 [email protected]
R.I. di Vicenza 00932420243 e al R.E.A. al N. 283138
INSTALLATION
Reception
Remove the packing and check that there is no damage.
Notify the carrier of any damage immediately.
Connection to electricity supply
Connection to electricity supply must be made by qualified staff.
Make sure the electricity line voltage is the same as the one indicated on the
machine’s connection plate.
The phase sequence relay inside the electric panel prevents the possibility of
the direction in which the motors rotate from being inverted; therefore, if the
message ALL FAS appears on the control panel screen when the door-locking
general disconnecting switch (on the rear casing) is switched on, just remove
the plug and invert two phases making sure never to move the earthing cable
(yellow green) and neutral cable (blue); then repeat connection to power
supply.
Electricity must be supplied through a quadruple
socket + earth.
Connection must be made in compliance with
standards in force in the Country in which the
machine is being installed.