—2—
Frame Assembly
Step 1. Organize all parts on a flat, clean surface. All frame parts are
labeled with a letter and number. See corresponding parts list. Use
a hammer or rubber mallet to tap an End Plug into the tops of each
SR (right) and SL (left) Vertical Bar. Important note: The top of the
SR and SL Bars have bolt holes through sides of the bar. The
bottom of the bars have bolt holes in all sides of the bar.
Step 2. Take an S Vertical Bar and find the nut insert located inside the
end (Figure detail). Using the shorter /” bolt, connect an ST
Bar to the top of the S Vertical Bar by screwing the bolt through the
ST bar and into the nut insert (Figure detail). The Bolt will be fully
inside the ST when tightened.
Tip: Make sure the bolt enters the nut insert straight. If the nut insert
is off center, use a hammer and a bolt to tap the sides of the nut
insert gently until it is level.
Tip: You may need to loosen bolts as you go through the rest of the
assembly, so only partially tighten them for now.
Step 3. Using a ” bolt, attach an SB Bar to the bottom of the S
Vertical Bar (Figure ).
Step 4. Connect an SL and an SR Vertical Bar to the ends of the SB.
Insert the bolt through the large hole in the vertical bar first, then the
small hole, then the nut, so that your screwdriver is inside the bar
when tightening. The head of the bolt will be flush against the inside
wall of the SL and SR Bars when tightened. Attach the ST between the SL and SR (Figure ). The first side is complete.
Step 5. Repeat Steps through to assemble the second side frame, then firmly tighten all bolts on both Side Frames, making sure
the bars are flush with one another.
Important: Assemble both sides before proceeding.
Step 6. Connect the ends of an A Bar between the top
ST Bars (Figure ). The open track of the A Bar
should face toward the ground. Insert the bolt through
the predrilled hole above each Guide Hole, then screw
the bolt into the end of the A Bar on both ends
(Figure ). Connect the remaining A Bar to the S
Vertical Bars at the lower tier.
Step 7. Connect the A Shelf Bars to the SL and SR
Vertical Bars at each tier (Figure ). Each A Shelf Bar
is box-shaped with a thin flange. Make sure the wide
flat side of the flange is flush with the outside of the
S Bars on each side and pointing toward the top of
the unit. The box-shaped portion of the Shelf Bars are
positioned inside to hold the Poly Trays (Figure ).
Step 8. You may now tighten all bolts on the frame,
holding the bars in place as you tighten. With the frame
upright, make sure all outside edges of the bars are
flush and secure. Adjust the bars as necessary.
Step 9. Gently lay the entire frame on its side. Place a
Caster Insert into the bottom of all four S Vertical Bars.
Firmly push a Caster into each insert until it clicks into
place (Figure ).
Step 10. Stand the unit upright. Cover all the bolt holes
with Bolt Caps. Place Poly Trays on the A Shelf
Crossbars. The frame assembly is finished.
End Plug
End Plug
2" Bolt
2" Bolt
Bolt Cap
Bolt Cap 2" Bolt
Side Frame Assembly
Figure 1
S3T
S3B
Nut insert
S2
S3T
Bottom of S1 bars
have 4 bolt holes
Figure 2
Caster Insert
Caster
S3T
S3T
S3B
S3B
Box side of A4 Shelf Bars
face inside and the thin
flanges are positioned up.
2" Bolt
Bolt Cap
3/4" Bolt
Note:
Larger
hole
faces
outside
of frame.
3/4" Bolt
