Gardner Denver Compair Reavell 5236.2.IA Service manual

Gardner Denver Ltd. Reavell House
53-56 White House Road IPSWICH ENGLAND IP1 5PB
Telephone: [phone] Fax: [phone] Parts Fax: [phone] Service [phone]
www.compair.com e-mail:- [email protected]
Gardner Denver Ltd
OPERATOR HANDBOOK
For a
5236.2.IA
Water-cooled Air Compressor
In any correspondence please quote;
COMPAIR JOB NUMBER:- 1514462
CUSTOMER:- GARDNER DENVER, INC
CUSTOMER ORDER NUMBER:- 1714345 & 1726529
MACHINE NUMBER:- H21349001 & H21409001
PUBLICATION NUMBER:- 98407.1924
ISSUE DATE:- NOVEMBER 2011

TABLE OF CONTENTS
Page 1
98407.1924 iss1
OPERATOR HANDBOOK – 5236.2.IA
CONTRACT NUMBER 1514462
TABLE OF CONTENTS
NOTE:
THE REQUIREMENTS OF THE CONTRACT MAY RESULT IN PART NUMBERS
IN THE INCLUDED STANDARD HANDBOOK BEING INCORRECT.
ANY ALTERED PART NUMBERS ARE INCLUDED IN THE CONTRACT
SPECIFIC PARTS SECTION.
1SAFETY....................................................................................................................................................... 5
1.1 OWNERSHIP DATA ............................................................................................................................. 6
1.2 FOREWORD......................................................................................................................................... 7
1.3 CAUTION.............................................................................................................................................. 8
1.4 SAFETY PROCEDURES...................................................................................................................... 8
1.4.1 GENERAL...................................................................................................................................... 9
1.4.2 WARNINGS, CAUTIONS & NOTES.............................................................................................. 9
1.4.3 GENERAL SAFETY PRECAUTIONS ......................................................................................... 10
1.4.4 INSTALLATION PRECAUTIONS................................................................................................ 10
1.4.5 OPERATIONAL PRECAUTIONS................................................................................................ 10
1.4.6 MAINTENANCE & REPAIR PRECAUTIONS.............................................................................. 11
1.4.7 PRECAUTIONS IN THE EVENT OF FIRE.................................................................................. 12
2AMENDMENTS.......................................................................................................................................... 13
3COMPRESSOR LOG SHEET ................................................................................................................... 15
4TEST SHEET............................................................................................................................................. 17
5CONTROL PHILOSOPHY......................................................................................................................... 19
5.1 NORMAL OPERATION ...................................................................................................................... 19
5.1.1 PREPARATION........................................................................................................................... 19
5.1.2 INITIAL STATE............................................................................................................................ 19
5.1.3 START UP................................................................................................................................... 19
5.1.4 LOADING..................................................................................................................................... 20
5.1.5 RUNNING.................................................................................................................................... 20
5.1.5.1 NORMAL OPERATION...................................................................................................... 20
5.1.5.2 BLOWDOWN CYCLE......................................................................................................... 20
5.1.6 STOPPING .................................................................................................................................. 20
5.1.6.1 NORMAL SHUTDOWN...................................................................................................... 20
5.1.6.2 TRIP : SHUTDOWN WITH NORMAL STOP...................................................................... 21
5.1.6.3 TRIP : SHUTDOWN IMMEDIATE ...................................................................................... 21
5.2 LOCAL (MANUAL) OPERATION........................................................................................................21
5.2.1 GENERAL.................................................................................................................................... 21
5.2.2 HMI FACILITY.............................................................................................................................. 21
5.2.3 LOCAL CONTROL PANEL HARD WIRED SELECTOR FACILITY............................................ 21
5.3 REMOTE (AUTO) OPERATION.........................................................................................................21

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5.4 DEMAND CONTROL.......................................................................................................................... 22
5.4.1 STARTING AND STOPPING ...................................................................................................... 22
5.4.2 DELIVERY AIR PRESSURE CONTROL .................................................................................... 22
5.4.2.1 ANALOG TRANSMITTER BASED SIGNAL TYPE............................................................ 22
5.4.2.2 DIGITAL INPUT, SWITCH BASED TYPE.......................................................................... 22
5.5 ALARM HANDLING............................................................................................................................ 22
5.5.1 GENERAL DESCRIPTION.......................................................................................................... 22
5.5.2 WARNING ALARMS.................................................................................................................... 23
5.5.2.1 THE FOLLOWING WARNING ALARMS ARE REQUIRED ON THIS SYSTEM : ............. 23
5.5.3 TRIP (SHUTDOWN) ALARMS.................................................................................................... 23
5.5.3.1 THE FOLLOWING TRIP ALARMS ARE REQUIRED ON THIS SYSTEM :....................... 23
5.6 UPSTREAM EQUIPMENT.................................................................................................................. 24
5.6.1 DIRECT HARD WIRED SIGNAL INTERLOCKS......................................................................... 24
5.6.2 COMMUNICATIONS BASED INTERLOCKS.............................................................................. 24
5.7 DOWNSTREAM EQUIPMENT........................................................................................................... 24
5.7.1 DIRECT HARD WIRED SIGNAL INTERLOCKS......................................................................... 24
5.7.2 COMMUNICATIONS BASED INTERLOCKS.............................................................................. 24
5.8 OPERATOR INTERFACE .................................................................................................................. 24
5.8.1 LOCAL HMI.................................................................................................................................. 24
5.8.1.1 GENERAL DESCRIPTION................................................................................................. 24
5.8.1.2 PASSWORD CONTROL FOR ACCESS LEVELS............................................................. 24
5.8.1.3 SCREEN DESCRIPTION AND FUNCTIONS .................................................................... 24
5.8.2 LOCAL PUSH BUTTONS, SELECTOR SWITCHES AND INDICATORS.................................. 25
5.8.3 REMOTE PUSH BUTTONS, SELECTOR SWITCHES AND INDICATORS............................... 25
5.9 COMMUNICATIONS TO REMOTE SYSTEMS.................................................................................. 25
5.9.1 DIRECT HARD WIRED SIGNAL INTERLOCKS......................................................................... 25
5.9.2 COMMUNICATIONS BASED DATA EXCHANGE...................................................................... 25
5.9.2.1 INFORMATION AVAILABLE FOR 3RD PARTY SYSTEMS TO READ ..............................25
5.9.2.2 CONTROL ACCESS REQUIREMENTS FROM 3RD PARTY SYSTEMS........................... 25
5.10 SYSTEM SETUP............................................................................................................................. 26
5.10.1 GENERAL.................................................................................................................................... 26
5.10.2 PROCESS TIME SETTINGS....................................................................................................... 26
5.10.3 ALARM DELAY TIME SETTINGS............................................................................................... 26
5.10.4 PRESSURE SETTINGS..............................................................................................................26
5.10.5 TEMPERATURE SETTINGS....................................................................................................... 26
5.10.6 LEVEL SETTINGS....................................................................................................................... 27
5.10.7 VIBRATION SETTINGS ..............................................................................................................27
5.11 HMI SCREEN DESCRIPTION........................................................................................................ 27
5.11.1 MAIN MACHINE CONTROLS (STATUS) SCREEN. .................................................................. 29
5.11.2 ALARM DISPLAY SCREEN........................................................................................................ 30
5.11.3 ALARM HISTORY SCREEN. ...................................................................................................... 31
5.11.4 PROCESS SETTING SCREEN................................................................................................... 32
5.11.5 ALARM DELAY TIMER SETTING SCREEN............................................................................... 33
5.11.6 SYSTEM ACCESS SCREEN...................................................................................................... 34
5.11.7 ANALOG INPUT SETUP SCREEN............................................................................................. 35
6SET POINT SCHEDULE ........................................................................................................................... 37
7DRAWINGS ............................................................................................................................................... 39
7.1 GENERAL ARRANGEMENT – A41676 ............................................................................................. 39
7.2 P&I DIAGRAM – D73024.................................................................................................................... 41
7.3 SINGLE LINE DIAGRAM – D73025 ................................................................................................... 43
7.4 WIRING DIAGRAM – Y98520.1613-12393........................................................................................ 45

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8CONTRACT SPECIFIC PARTS................................................................................................................ 47
8.1 DIFFERING FROM STANDARD COMPRESSOR............................................................................. 47
8.2 EXTRA TO STANDARD COMPRESSOR.......................................................................................... 47
9EQUIPMENT DATA SHEETS ................................................................................................................... 49
9.1 MOTOR – APP034.............................................................................................................................. 49
9.2 SOLENOID VALVE ~ SUCTION UNLOADER – APP139.................................................................. 50
9.3 PRESSURE TRANSMITTER – APP703 ............................................................................................ 51
9.4 PRESSURE MAINTAINING VALVE – APP057.................................................................................. 67
9.5 WATER FLOW CONTROL VALVE – APP704................................................................................... 68
9.6 TEMPERATURE TRANSMITTER – APP645..................................................................................... 69
9.7 THERMOCOUPLE – APP597 ............................................................................................................ 73
9.8 STARTER / CONTROL PANEL – APP091 ........................................................................................ 74
10 COMPRESSOR HANDBOOK ............................................................................................................... 81

TABLE OF CONTENTS
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SAFETY
Page 5
1 SAFETY
5000 SERIES COMPRESSORS
WARNING
The use of replacement parts or lubricating oils not supplied,
recommended or approved by CompAir Reavell Ipswich, or the failure
to maintain this equipment in accordance with the maintenance
instructions, may invalidate the WARRANTY, cause equipment failure,
create unsafe or hazardous conditions or result in damage to the
equipment.
CompAir Reavell Ipswich cannot accept responsibility for damage,
injury or failure caused by these situations.
USE ONLY
CompAir Reavell
GENUINE PARTS
AND
AUTHORISED SERVICE AGENTS
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SAFETY
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1.1 OWNERSHIP DATA
TECHNICAL DATA
It is recommended that details taken from the compressor and motor nameplates are recorded below.
CompAir Reavell CONTACT DETAILS
Contact Name: Sales Telephone: [phone]
Address:
Gardner Denver
Reavell House
53-56 White House Road
Ipswich IP1 5PB
ENGLAND
Notes:
Telephone: [phone] Fax: [phone]
Contact Names: Parts Telephone: [phone]
Parts Fax: [phone]
Contact Names: Service: [phone]
For any comments or queries about the contents of this manual, please write to CompAir
Reavell at the above address, marked for the attention of Mr. Owen Dale, Technical Author.
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SAFETY
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1.2 FOREWORD
SPECIAL ATTENTION
The STANDARD BUILD of all CompAir Reavell products are not intended for use in either Explosive
or Potentially Explosive Atmospheres as defined in Directive 94/9/EC.
An Explosive atmosphere is a mixture with air, under atmospheric conditions, of flammable gases,
vapours, hazes or dusts in which, after ignition has occurred, combination propagates to the entire
unburned mixture and may cause a hazard.
A Potential Explosive atmosphere is an atmosphere, which could become explosive due to
local conditions.
CompAir Reavell H5000 Series compressors are designed and manufactured to give optimum
performance, with long life and reliability.
This Manual will help you to obtain the best performance from your compressor. It provides the
information required to install, commission and operate the compressor and carry out regular
maintenance schedules, which will ensure the maximum satisfactory service life.
Included within the Manual is a comprehensive Parts List to allow the user to order spare parts for
servicing.
Servicing facilities and the supply of genuine replacement parts are provided through a world-wide
network of CompAir companies and authouised distributors, backed by the Service tel[phone]
838632 and Parts department tel [phone]) Fax [phone] and Sales (+44
(0) 1473 242000 Fax [phone].
The information in this Manual was correct at the time of printing but modifications to parts and
procedures may be made without notice which could affect the servicing requirements of the
compressor. Before any servicing or maintenance work is undertaken the user is advised to contact
the local CompAir Company or authorised distributor for revised or up-dated information.
In any communication concerning the compressor it is essential to quote the MODEL, SERIAL
No. and any CONTRACT Ref.
It is important this Manual is retained with the compressor for reference and should remain with the
compressor if it is sold or transferred to another user. Ensure that the new user is made fully aware of
the need to study the Safety Section and any Warnings for safe operation given throughout the text.
Protect the environment by using only approved method of disposal of condensates lubricating oil etc.
Please note: a. Throughout the Manual all pressures quoted are gauge pressures.
b. Whilst recyclable materials are used as far as possible, please ensure when
disposing of condensate, spent oil, used filter elements and any discarded
parts or waste material of any kind make sure that there is no pollution to any
natural water-course, drain system and that no burning waste takes place
which could cause pollution of the atmosphere.

SAFETY
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1.3 CAUTION
Use only CompAir Reavell Genuine Parts when carrying out routine maintenance or repair. The use
of replacement parts or lubricating oils not supplied or recommended by CompAir Reavell can lead to
expensive failures, which will not be covered by warranty.
Substitution of parts not manufactured or approved by CompAir Reavell can create a potential
personnel hazard.
This is a High Pressure Compressor, for safe and reliable operation use only
genuine CompAir Reavell Parts
To ensure continued trouble free operation it is important that periodic servicing is carried out in
accordance with the information given in this manual - refer to the “Maintenance Section”.
Conditions of CompAir Reavell warranty are stated in our Conditions of Sale. Details of warranty for a
particular unit may be obtained from the local CompAir Company or authorised Distributor.
1.4 SAFETY PROCEDURES
•WARRANTY
The Conditions of the CompAir Reavell Warranty are set out in the Standard Conditions of Sale.
•MAINTENANCE
To ensure continued trouble free operation of the compressor it is important that periodic
maintenance and servicing are carried out in accordance with the information given in the
"Maintenance" section of this Manual. If any replacement or repair is needed use genuine
CompAir Reavell parts.
∗WARNING
The use of replacement parts or lubricating oils not supplied or approved
by
CompAir Reavell may lead to failures in service which would not be
covered by warranty.
Any unauthorised modifications or failure to maintain this equipment in accordance with maintenance
instructions may make it unsafe. The use of replacement parts not supplied by CompAir Reavell
may create hazardous conditions over which CompAir Reavell has no control.
Such hazardous conditions may lead to accidents that can be life threatening, cause substantial bodily
injury or result in damage to the equipment. CompAir Reavell can bear no responsibility for
equipment for which unapproved replacement parts are included.
SPECIAL NOTE:
THE FOLLOWING HEALTH AND SAFETY PRECAUTIONS MUST BE READ IN CONJUNCTION
WITH ANY OTHER MANUFACTURERS EQUIPMENT SUPPLIED.

SAFETY
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1.4.1 GENERAL
CompAir Reavell compressor safety relates to the document BS EN1012-1 Compressors and Vacuum
Pumps - Safety requirements and the UK Pressure Systems Health & Safety Regulations S.I. No. 128.
•Most accidents which occur during the operation and maintenance of machinery result of failure to
observe basic safety rules or precautions. Recognising a situation that is potentially hazardous can
often prevent an accident.
•When handling, operating or carrying out maintenance on the unit, personnel must observe safe
engineering practices and all relevant local regulations. The attention of users is drawn to the
Health and Safety at Work Act 1974, and the regulations of the Institution of Electrical Engineers.
•CompAir Reavell cannot anticipate every possible circumstance, which might represent a potential
hazard. The WARNINGS in this manual are therefore not all inclusive. If the user employs an
operating procedure, an item of equipment or a method of working which is not specifically
recommended by CompAir Reavell then they must ensure that the unit will not be damaged or
made unsafe and that there is no risk to persons or property.
•Failure to observe these precautions given under "Safety Precautions" may be considered
dangerous practice or misuse of the compressor.
•Read and understand all WARNINGS, CAUTION AND MANDATORY LABELS on the unit before
operating or carrying out maintenance or servicing.
1.4.2 WARNINGS, CAUTIONS & NOTES
The following details for this Safety Section relate to ESSENTIAL SAFETY REQUIREMENTS referred
to in Machinery Directive 89/392/EEC, Amended 91/286/EEC.
∗Warnings call for attention to operating procedures involving specific hazards which could cause
injury or death and are identified by the following
RISK OF DANGER
RISK OF ELECTRIC SHOCK
RISK OF HIGH PRESSURE
RISK OF HOT SURFACE
RISK OF GAS EXHAUST
CONSULT MANUAL
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SAFETY
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1.4.3 GENERAL SAFETY PRECAUTIONS
•When using cleaning solvents, local Health and Safety Regulations must be complied with. Provide
good ventilation and use suitable protection such as a breathing filter mask, safety glass, protective
apron and gloves.
•Safety footwear should be compulsory in all workshops. Safety helmets must be worn if there is
any risk of falling objects.
•If using compressed air for cleaning purposes, ensure safety regulations are complied with and
appropriate clothing worn.
•Never direct compressed air onto your skin or at other people. Never use compressed air to clean
loose dirt from clothing.
•Before releasing compressed air through a hose make sure the free end is held securely so that it
cannot whip and cause injury.
•Avoid injury by using a hoist to lift heavy loads. Check that all chains, hooks, shackles and slings
are in good condition and are of the correct capacity. They must be tested and approved according
to local safety regulations.
•Cables, chains or ropes should never be applied to lifting eyes. Always use an appropriate shackle
or hook, properly positioned. Arrange lifting cables so that there are no sharp bends. Use a
spreader bar to avoid side loads on hooks, eyes and shackles and never leave a heavy load
unattended.
•When a load is on a hoist stay clear of the danger area beneath and around it. Keep lifting
acceleration and speed within safe limits.
1.4.4 INSTALLATION PRECAUTIONS
•Competent personnel under a qualified supervisor must only carry out installation work.
•A fused isolator switch must be fitted between the main power supply and the compressor.
•Precautions must be taken to ensure that no injury is caused to passers-by through loose clothing
being sucked into compressor intake.
•Ensure that the discharge pipe from the compressor to the user pipework, receiver or storage is
free to expand and that no flammable material is within the vicinity. If any such material is close-by
take steps to preclude ignition.
•A manual shut-off valve should be fitted in the discharge line to allow the compressor to be
isolated. Non return valves cannot be relied upon for isolating parts from a pressure system. A
safety valve must be installed between any compressor unit and the isolating valve.
•A pressure-reliving device must be fitted to every pressure vessel, or equipment containing air or
gas above atmospheric pressure. Never remove or tamper with safety devices, guards or insulation
fitted. In order to limit the risk of Legionnaires Disease, CompAir Reavell advise caution with the
use of cooling towers for water cooling the compressor. Closed circuit or direct mains cooling is
preferred.
•Pipework or other parts with a surface temperature above 70°C, which may be accidentally
touched in normal operation, must be guarded or insulated. Other high temperature pipework
should be clearly marked and all pipework should be clearly marked.
1.4.5 OPERATIONAL PRECAUTIONS
•Competent personnel under a qualified supervisor must only operate the compressor.
•Do not operate compressor with any removable inspection cover removed e.g. crankcase doors,
valve covers etc.
•Never remove or tamper with safety devices, guards or insulation materials.
•The compressor must only be operated at the supply voltage and frequency for which it is
designed. Always isolate power before maintenance or servicing.
•When mains power is ON, lethal voltages are present in the electrical circuits and extreme caution
is need when essential work is carried out on the electrical system. ALWAYS CONSULT A
QUALIFIED ELECTRICIAN BEFORE ANY SUCH ESSENTIAL WORK.

SAFETY
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98407.1924 iss1
•Do not open starter compartment to touch electrical components while voltage is applied unless it
is necessary for measurement, test or adjustment. Such work should always be carried out by a
qualified electrician with appropriates tools and protection against an electrical hazard.
•If the unit is equipped with a Remote Control device, attach warning notices stating "THIS UNIT
CAN BE STARTED REMOTELY" in prominent locations, one on the outside of the unit, the other
inside the control compartment.
•As a further safeguard, take adequate precautions that no one is working or checking the unit
before attempting to switch on remotely controlled equipment. Attach a "CHECK THAT ALL
PERSONNEL ARE CLEAR OF UNIT BEFORE STARTING" or similar notice.
•Compressed air and gas piping, together with cooling water piping and other parts, with surface
temperature greater than 70°C and may be accidentally touched, should be guarded or insulated.
•If there is any indication that the compressor is overheating it must be shutdown. (A high air or gas
temperature switch is fitted as standard to guard against operating with excessive temperature).
Beware of burns from hot oil and water when working on a unit recently shutdown.
•Do not operate the unit when guards provided for protection for all rotating and reciprocating parts
have been removed for essential maintenance. Secure guards following any servicing or repair.
•Local noise regulations must be observed. Ear defenders are suggested by Noise at Work
Regulations 1989 when the level is greater than 85 dB A at one meter. Be aware high noise levels
can interfere with communication.
1.4.6 MAINTENANCE & REPAIR PRECAUTIONS
•Competent persons under qualified supervisor must carry out maintenance repair and
modifications.
•The compressor will have a preserving oil applied to interior surfaces (Oil lubricated models). Oil
free models will have desiccant bags in valve covers and distance pieces.
•Handling components such as seals, gaskets and diaphragms should not present a personnel
hazard. Preservation oils again should not present a personnel hazard if handled under normal
handling practices.
•Whilst compressors are asbestos free, treat all damaged gaskets as asbestos - when the Asbestos
at work regulations apply.
•Viton 'O' seals under normal operating conditions are safe.
•However, should there be a fire within the compressor or these seals are likely to exceed a
temperature of 300°C the material will decompose.
•Degraded Viton gives off Hydrogen Fluoride fumes and if in contact with the skin an acid
formed causes severe burns.
•If Viton seals appear charred or gummy do not touch with unprotected hands: use neoprene or
PVC gloves.
•Wash the area with limewater and avoid breathing any fumes. If contamination of the skin occurs
washes with limewater and seeks medical advice.
Pre-Maintenance Operation
•Isolate the compressor from the main electrical supply. Lock the isolator in the OFF position and
remove fuses.
•Attach a label " WORK IN PROGRESS - DO NOT APPLY VOLTAGE".
•Close the isolating valve between the compression unit and user's pipework. Close the isolating
valve in the cooling water inlet pipe. Attach a label "WORK IN PROGRESS - DO NOT OPEN".
•Check that all pressurised gas trapped in the system is released to atmosphere or safely to gas
storage. Check that all pressure gauges register zero.
•Ensure that the cooling water system has been drained.
•Check that the drain valve on the delivery manifold is clear and gas pressure has been released.
•Check that all interstage drains are open to ensure any gas trapped between stages has been
released.

SAFETY
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98407.1924 iss1
•Stand clear of all valve covers when removing the securing screws.
•When removing valve covers for valve replacement, ensure a minimum of two threads is left
engaged on the valve cover securing screws. Lever the valve cover until the 'O' seal is disengaged
from the port in the cylinder head. Remove the securing screws and take out valve cover.
•Use only lubricating oils and greases approved by CompAir Reavell to avoid potential
hazards especially the risk of explosion or fire and the possibility of decomposition or
generation of hazardous gases.
•Always clean oil spills from the surrounding floor before and after maintenance work.
•Make sure all instructions concerning operation and maintenance are strictly followed and that the
complete unit, with all accessories and safety devices, is kept in good order.
•The accuracy of pressure gauges and temperature switches should be regularly checked at least
13 month intervals and thoroughly examined at least every 48 months. They must be renewed or
service exchanged when acceptable tolerances are exceeded.
•Protection devices should be tested at each regular service interval and replaced or service
exchanged if not functioning correctly. The maximum pressure for safety valves under fault
conditions is 1.10 times the set pressure, the set pressure being a minimum of 1.05 times the
maximum operating pressure to ensure seat tightness.
•Never use a light source with an open flame for inspection.
•Before dismantling any part of the compressor be sure that all heavy movable parts are secure.
•After completion of any maintenance or repair ensure that no tools, loose items or rags are left on
or inside the compressor.
•Do not use any flammable liquid to clean valves, filter elements, cooler passages, pipe bores or
any component carrying a flow of air or gas during normal operation. If chlorinated hydrocarbon
substances are used for cleaning, safety precautions must be taken against toxic vapours, which
may be released.
DO NOT USE CARBON TETRACHLORIDE.
•Precautions must be taken against using acids, alkalis and chemical detergents for cleaning
machined parts. These materials cause irritation and are corrosive to the skin, eyes, nose and
throat. Avoid splashes and wear suitable protective clothing and safety glasses. Do not breathe
mists. Ensure water and soap is readily available.
•When disposing of condensate, old oil, used filter elements and other parts and waste material of
any kind make sure that there is no pollution to any drain or natural water course and that no
burning of waste takes place which could cause pollution of the atmosphere.
•Keep the compressor clean at all times.
•Protect components and exposed openings by covering with a clean cloth or tape during repair or
maintenance work.
•Protect the motor, intake, electrical and regulation components against the entry of moisture e.g.
steam cleaning.
•Precautions must be taken when carrying out welding or any repair operation which generates
flames or sparks. The adjacent components must be screened with non-flammable material and if
oil present, the system must first be cleansed thoroughly by steam cleaning.
•Condensate (oil and water mixture from compression process) must be regarded as trade effluent
and is therefore not suitable for discharge into a surface water sewer, soakaway or watercourse.
PROTECT THE ENVIRONMENT USE APPROVED METHODS OF DISPOSAL.
1.4.7 PRECAUTIONS IN THE EVENT OF FIRE
•Use extreme caution when handling components that have been subjected to fire or very high
temperature. Some components may contain fluoroelastomer materials, which decompose under
these conditions to form highly corrosive residues. Skin contact can cause painful and penetrating
burns resulting in permanent skin and tissue damage.

AMENDMENTS
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2 AMENDMENTS
ISSUE No REASON DATE PAGE
No
1 NEW NOV 2011 ALL
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AMENDMENTS
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COMPRESSOR LOG SHEET
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3 COMPRESSOR LOG SHEET
SIGNED
REMARKS.
SEE OVER
FOR MORE
REF NO: OIL GRADE USED: CHECK OIL LEVEL CHECK WATER IN/OUT TEMPS. CHECK COOLING FAN BLADES
SERVICE
PLAN
NUMBER
DELY
PRESS.
BAR/PSI
5
4
INSTALLED AT: DATE INSTALLED:
3
2
STAGE PRESSURES
BAR / PSI
1
DELY
TEMP
°C
PRIME MOVER
TYPE: POWER: DRIVE:
STAGE
TEMP
°C
HRS
RUN
50/100 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 8000 8500 9000 9500 10000 10500 11000 11500 12000 12500
TIME
COMPRESSOR LOG SHEET
COMPRESS0R
TYPE: SPEED: SERIAL NO
DATE

COMPRESSOR LOG SHEET
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REMARKS
DATE
REMARKS
DATE

TEST SHEET
Page 17
4 TEST SHEET
98407.1924 iss1

TEST SHEET
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