Gardner Denver EAQ99S Service manual

13-10-616
CE MARK
Version: 01
August 14, 2009
ELECTRA-SAVER
STATIONARY BASE-MOUNTED
COMPRESSOR
AUTO SENTRY®-- ES+ CONTROLS
CE MARK
INTERNATIONAL MODEL
EAQ99S – 75, 93, 112 KW
OPERATING AND
SERVICE MANUAL

13-10-616 Page 1
MAINTAIN COMPRESSOR RELIABILITY AND PERFORMANCE WITH
GENUINE GARDNER DENVER® COMPRESSOR PARTS AND SUPPORT SERVICES
Gardner Denver®Compressor genuine parts, manufactured to design tolerances, are developed for optimum dependability –
specifically for Gardner Denver compressor systems. Design and material innovations are the result of years of experience with
hundreds of different compressor applications. Reliability in materials and quality assurance is incorporated in our genuine
replacement parts.
Your authorized Gardner Denver Compressor distributor offers all the backup you’ll need. An AirSmart™network of authorized
distributors provides the finest product support in the air compressor industry.
Your authorized distributor can support your Gardner Denver air compressor with these services:
1. Trained parts specialists to assist you in selecting the correct replacement parts.
2. Factory warranted new and remanufactured rotary screw airends. Most popular model remanufactured airends are
maintained in stock at the Remanufacturing Center in Indianapolis, IN., for purchase on an exchange basis with liberal
core credit available for the replacement unit.
3. A full line of factory tested AEON™ compressor lubricants specifically formulated for use in Gardner Denver compressors.
4. Repair and maintenance kits designed with the necessary parts to simplify servicing your compressor.
Authorized distributor service technicians are factory trained and skilled in compressor maintenance and repair. They are ready to
respond and assist you by providing fast, expert maintenance and repair services.
For the location of your local authorized Gardner Denver Air Compressor distributor, refer to the yellow pages of your
phone directory, check the Gardner Denver Web Site at www.gardnerdenver.com or contact:
Gardner Denver
1800 Gardner Expressway
Quincy, IL 62305
Phone: [phone]
Fax: [phone]
INSTRUCTIONS FOR ORDERING REPAIR PARTS
When ordering parts, specify Compressor MODEL, Method of Cooling, HORSEPOWER and SERIAL NUMBER (see
nameplate on unit). The Airend Serial Number is also stamped on top of the discharge bearing carrier casting.
All orders for Parts should be placed with the nearest authorized distributor.
Where NOT specified, quantity of parts required per compressor or unit is one (1); where more than one is required
per unit, quantity is indicated in parenthesis. SPECIFY EXACTLY THE NUMBER OF PARTS REQUIRED.
DO NOT ORDER BY SETS OR GROUPS.
To determine the Right-Hand and Left-Hand side of a compressor, stand at the motor end and look toward the
compressor. Right-Hand and Left- Hand are indicated in parenthesis following the part name, i.e. (RH) and (LH),
when appropriate.

13-18-601 Page 2
WARNING – PROHIBITION – MANDATORY LABEL INFORMATION
Gardner Denver Rotary Screw compressors are the result of advanced engineering and skilled
manufacturing. To be assured of receiving maximum service from this machine, the owner must exercise
care in its operation and maintenance. This book is written to give the operator and maintenance
department essential information for day-to-day operation, maintenance and adjustment. Careful
adherence to these instructions will result in economical operation and minimum downtime.
Boxed text formats are used, within this manual, to alert users of the following
conditions:
Safety Labels are used, within this manual and affixed to the appropriate areas of the
compressor package, to alert users of the following conditions:
Indicates a hazard with a high level of risk, which if not avoided, WILL result in
death or serious injury.
Equipment starts automatically
Cutting of Finger or Hand Hazard – Rotating
impeller blade
Cutting of Finger or Hand Hazard – Rotating fan
blade
Health Hazard – Explosive Release of Pressure
High Voltage – Hazard of Shock, Burn, or Death
Present until Electrical Power is Removed
Entanglement of Fingers or Hand/Rotating Shaft

13-18-601 Page 3
Indicates a hazard with a medium level of risk which, if not avoided, COULD
result in death or serious injury.
Asphyxiation Hazard – Poisonous Fumes or Toxic Gases in Compressed Air
Indicates a hazard with a low level of risk which, if not avoided, MAY result in a
minor or moderate injury.
Burn Hazard – Hot surface
PROHIBITION/MANDATORY ACTION REQUIREMENTS
Do not Operate Compressor with Guard
Removed
Do Not Lift Equipment with Hook – No Lift Point
Handle Package at Forklift Points Only
Lockout Electrical Equipment in De-Energized
State
Loud Noise Hazard – Wear Ear Protection
Read the Operator’s Manual Before Proceeding
with Task

13-10-616 Page 4
TABLE OF CONTENTS
Maintain Compressor Reliability And Performance With
Genuine Gardner Denver Compressor Parts And Support Services............................................................1
Instructions For Ordering Repair Parts.........................................................................................................1
Warning – Prohibition – Mandatory Label Information..................................................................................2
Index..............................................................................................................................................................5
List Of Illustrations.........................................................................................................................................6
Technical Data Sheets..................................................................................................................................7
Section 1, General Information ...................................................................................................................10
Section 2, Installation..................................................................................................................................16
Section 3, Starting & Operating Procedures...............................................................................................26
Section 4, Controls & Instrumentation ........................................................................................................29
Section 5, Lubrication - Oil Cooler, Oil Filter & Separator ..........................................................................41
Section 6, Air Filter......................................................................................................................................62
Section 7, Coupling.....................................................................................................................................64
Section 8, Maintenance Schedule ..............................................................................................................67
Section 9, Troubleshooting .........................................................................................................................69
This book covers the following models:
HP
(Kw) PSIG (Bar) Air Cooled and Water Cooled Parts List Controller Manual
100, 125, 150
(75, 93, 112)
100, 125, 150
(6.9, 8.6, 10.3) EAQ99S 13-10-524 13-9-653

13-10-616 Page 5
INDEX
Addition Of Oil Between Changes ......................................48
Air Filter Element Life..........................................................63
Air Filter, Section 6..............................................................62
Air Flow In The Compressor System ..................................10
Air-Cooled Units, Location..................................................17
Autosentry Operation..........................................................29
Auxiliary Air Receiver..........................................................20
Cold Ambient Operation......................................................48
Cold Weather Installation....................................................19
Cold Weather Operation.....................................................19
Compression Principle........................................................10
Compressor Capacity Control.............................................34
Compressor Oil Cooler - Water-Cooled Heat Exchanger...55
Compressor Oil System Check...........................................60
Control Devices...................................................................29
Control Piping .....................................................................20
Controls & Instrumentation, Section 4 ................................29
Cooling, Sealing And Lubrication........................................11
Coupling..............................................................................64
Coupling, Section 7.............................................................64
Daily Check.........................................................................28
Discharge Service Line.......................................................21
Electrical Wiring..................................................................24
Element Life, Air Filter.........................................................63
Enclosure............................................................................18
Filter
Compressor Oil...............................................................53
Filter Element......................................................................62
Filter, Heavy Duty Air (Standard)........................................62
Foundation..........................................................................18
General Information, Section 1...........................................10
Grounding ...........................................................................24
High Temperature Operation ..............................................42
Inlet Line .............................................................................21
Inlet Tube............................................................................63
Installation For Cold Cold Weather Operation....................19
Installation, Section 2..........................................................16
Lifting Unit...........................................................................16
Location ..............................................................................16
Air-Cooled Units .............................................................17
Water-Cooled Units........................................................17
Lubricant
Recommended...............................................................41
Lubricant Change Procedure..............................................49
Lubrication
Motor ..............................................................................25
Lubrication, Cooling And Sealing........................................11
Lubrication, Section 5 .........................................................41
Maintenance Schedule, Section 8 ......................................67
Moisture In The Oil System.................................................42
Moisture Separator/Trap.....................................................20
Motor Lubrication................................................................25
Oil Change Interval.............................................................50
Oil Cooler
Compressor....................................................................54
Oil Level Gauge..................................................................50
Oil Reservoir.......................................................................58
Oil Reservoir Drain..............................................................18
Oil Separator
Compressor (Gd Eliminator)...........................................58
Inspection........................................................................59
Oil Carryover...................................................................58
Removal For Inspection Or Replacement.......................60
Oil Specifications.................................................................41
Oil System
Compressor ....................................................................41
Draining And Cleaning....................................................51
Filling Oil Reservoir.........................................................52
Oil System Check................................................................60
Air And Oil Discharge Temperature................................60
Compressor Oil Inlet Temperature..................................60
Oil Cooler Oil Pressure Differential.................................60
Oil Cooler Oil Pressure Differential (Air-Cooled Radiator)
....................................................................................60
Oil Cooler Temperature Differential................................61
Oil Cooler Temperature Differential (Air-Cooled Radiator)
....................................................................................60
Oil Cooler Water Pressure Differential............................61
Oil Inlet Pressure ............................................................60
Operation
Cold Ambient ..................................................................48
Piping
Aftercooler.......................................................................47
Blowdown Valve..............................................................22
Control ............................................................................20
Heat Exchanger (Oil) ......................................................47
Parallel............................................................................24
Series..............................................................................24
Water ..............................................................................22
Pressure Differential Gauging .............................................59
Prestart-Up Instructions.......................................................26
Remote Mounted Elevated Cooler Assembly Procedure....46
Safety Precautions ..............................................................15
Sealing, Lubrication And Cleaning ......................................11
Service Check List...............................................................67
Every 1000 Hours Operation ..........................................67
Every 125 Hours Operation ............................................67
Every 8 Hours Operation ................................................67
Every 8000 Hours Operation ..........................................67
Every Year......................................................................68
Motor Lubrication............................................................67
Oil Separator...................................................................67
Service Check List
Air Filter...........................................................................67
Starting & Operating Procedures, Section 3 .......................26
Starting The Unit..................................................................28
Unit Cold.........................................................................28
Unit Hot...........................................................................28
Stopping The Unit................................................................28
Technical Data Sheets ..........................................................7
Thermal Control (Thermostatic Mixing) Valve.....................54
Troubleshooting, Section 9..................................................69
Turn Valve...........................................................................11
Warning – Prohibition – Mandatory Label Information ..........2
Water Flow Control Valve For Heat Exchanger ..................56
Water Piping........................................................................22
Water Shutoff Valve - Water-Cooled Heat Exchanger ........57
Water-Cooled Units, Location .............................................17

13-10-616 Page 6
LIST OF ILLUSTRATIONS
Figure 1-1 – Compression Cycle ................................................................................................................10
Figure 1-2 – Starter Box..............................................................................................................................12
Figure 1-3 – Package – Cooler & Oil Filter.................................................................................................12
Figure 1-4 – Package – Drive Motor & Air Filter.........................................................................................13
Figure 1-5 – Package – Inside Control Box................................................................................................14
Figure 1-6 – Package – Air/Oil Flow Diagram.............................................................................................14
Figure 2-1 – Typical Compressor Room.....................................................................................................17
Figure 2-2 – Air Flow Chart.........................................................................................................................17
Figure 2-3 – Cold Weather Installation .......................................................................................................19
Figure 2-4 – Inlet Line Lengths...................................................................................................................20
Figure 2-5 – Heat Exchanger (Oil Cooler) Approximate Water Flow..........................................................21
Figure 2-6 – Aftercooler Approximate Water Flow......................................................................................22
Figure 2-7 – Series Piping...........................................................................................................................23
Figure 2-8 – Parallel Piping.........................................................................................................................23
Figure 4-1 – Schematic Tubing Diagram....................................................................................................30
Figure 4-2 – Minimum Discharge Pressure/Check Valve...........................................................................31
Figure 4-3 – Inlet Valve...............................................................................................................................32
Figure 4-4 – Shuttle Valve...........................................................................................................................32
Figure 4-5 – Blowdown Valve .....................................................................................................................33
Figure 4-6 – Turn Valve Actuator (Sectioned) ............................................................................................35
Figure 4-7 – Control Schematic – Compressor At Full Load......................................................................36
Figure 4-8 – Control Schematic – Compressor Fully Unloaded – Low Demand Mode Switch Off ............37
Figure 4-9 – Control Schematic – Compressor Fully Unloaded – Low Demand Mode Switch On ............38
Figure 4-10 – Wiring Diagram – (Wye Delta, Es+ Controller, Air-Cooled)..................................................39
Figure 5-1 – Dew Point Chart °C ...............................................................................................................43
Figure 5-2 – Flow Diagram..........................................................................................................................44
Figure 5-3 – Oil Flow Diagram – Remote Overhead Mounted ...................................................................45
Figure 5-4 – Cooler Drain Detail.................................................................................................................46
Figure 5-5 – Oil Level Gauge......................................................................................................................50
Figure 5-6 – Oil Change Interval.................................................................................................................50
Figure 5-7 – Approximate Oil System Capacities.......................................................................................52
Figure 5-8 – Thermostatic Mixing Valve Element.......................................................................................54
Figure 5-9 – Water Control Valve ...............................................................................................................56
Figure 5-10 – Oil Separator.........................................................................................................................58
Figure 6-1 – Heavy Duty Air Filter (Standard).............................................................................................62
Figure 7-1 – Installation Of Coupling Cushions ..........................................................................................64

13-10-616 Page 7
TECHNICAL DATA SHEETS
Technical Data Sheet
EAQ99S - 75 kw
400 volt 50 hz 7 bar 8.6 bar 10.3 bar
Capacity and power: Cagi Pneurop PN2CPTC2
Normal working pressure (bar) 7 8.6 10.3
Capacity at normal working pressure (m3/min) 12.2 11.6 N/A
Shaft power at normal working pressure (kw) 81 87 N/A
Maximum working pressure (bar) 7 8.6 N/A
Minimum working pressure (bar) 5.5 5.5 N/A
Idling shaft power consumption 16.2 17.4 N/A
Transmission Direct Drive Direct Drive N/A
Cooling
Allowed ambient termperature MIN - MAX (C) 0 - 40 0 - 40 N/A
Compressed air temp. above cooling medium temp (C) 8 8 N/A
Air cooled compressor
Cooling air flow (m3/s) 5.0 5.0 N/A
Maximum cooling air pressure drop (Pa) 60 60 N/A
Cooolilng air temperature rise (C) 12 12 N/A
Water cooled compressor
Water flow (l/s) 1.3 1.4 N/A
Water in (C) 32 32 N/A
Water out (C) 43 43 N/A
Maximum water pressure (bar) 10.3 10.3 N/A
Minimum water pressure (bar) 2.8 2.8 N/A
Oil cooler heat rejection (Kw) 59 64 N/A
Aftercooler heat rejection (Kw) 9 10 N/A
Motor and electrical values
Main motor: F-class, IP, Options TEFC/ODP TEFC/ODP N/A
Main motor : Power (Kw) 75 75 N/A
Speed of rotation (rpm) 1480 1480 N/A
Fan motor : power (Kw) 2.25 2.25 N/A
Speed of rotation (rpm) 970 970 N/A
Voltage (V) / Fuse (A) / Current (A) - approximate 400V/15A/5A 400V/15A/5A N/A
Control voltage (V) 110 110 N/A
General technical data
Oil quantity (l) 80 80 N/A
Oil content (mg/m3) < 50 50 N/A
Noise levels: Cagi Pneurop PN8NTC2.2 +/- 3 dBA
Noise levels with quiet enclosure 77 dBA 77 dBA N/A
Compressor weight (kg) 2730 2730 N/A

13-10-616 Page 8
Technical Data Sheet
EAQ99S - 93 kw
400 volt 50 hz 7 bar 8.6 bar 10.3 bar
Capacity and power: Cagi Pneurop PN2CPTC2
Normal working pressure (bar) 7 8.6 10.3
Capacity at normal working pressure (m3/min) 16.8 13.9 12.1
Shaft power at normal working pressure (kw) 109 103 101
Maximum working pressure (bar) 7 8.6 10.3
Minimum working pressure (bar) 5.5 5.5 5.5
Idling shaft power consumption 21.8 20.6 20.2
Transmission Direct Drive Direct Drive Direct Drive
Cooling
Allowed ambient termperature MIN - MAX (C) 0 - 40 0 - 40 0 - 40
Compressed air temp. above cooling medium temp (C) 8 8 8
Air cooled compressor
Cooling air flow (m3/s) 5.0 5.0 5.0
Maximum cooling air pressure drop (Pa) 60 60 60
Cooolilng air temperature rise (C) 16 15 14
Water cooled compressor
Water flow (l/s) 1.7 1.6 1.6
Water in (C) 32 32 32
Water out (C) 43 43 43
Maximum water pressure (bar) 10.3 10.3 10.3
Minimum water pressure (bar) 2.8 2.8 2.8
Oil cooler heat rejection (Kw) 80 76 74
Aftercooler heat rejection (Kw) 13 12 12
Motor and electrical values
Main motor: F-class, IP, Options TEFC/ODP TEFC/ODP TEFC/ODP
Main motor : Power (Kw) 93 93 93
Speed of rotation (rpm) 1480 1480 1480
Fan motor : power (Kw) 2.25 2.25 2.25
Speed of rotation (rpm) 970 970 970
Voltage (V) / Fuse (A) / Current (A) - approximate 400V/15A/5A 400V/15A/5A 400V/15A/5A
Control voltage (V) 110 110 110
General technical data
Oil quantity (l) 80 80 80
Oil content (mg/m3) < 50 50 50
Noise levels: Cagi Pneurop PN8NTC2.2 +/- 3 dBA
Noise levels with quiet enclosure 77 dBA 77 dBA 77 dBA
Compressor weight (kg) 2893 2834 2776

13-10-616 Page 9
Technical Data Sheet
EAQ99S - 112 kw
400 volt 50 hz 7 bar 8.6 bar 10.3 bar
Capacity and power: Cagi Pneurop PN2CPTC2
Normal working pressure (bar) 7 8.6 10.3
Capacity at normal working pressure (m3/min) 17.7 16.7 13.9
Shaft power at normal working pressure (kw) 131 122 113
Maximum working pressure (bar) 7 8.6 10.3
Minimum working pressure (bar) 5.5 5.5 5.5
Idling shaft power consumption 26.2 24.4 22.6
Transmission Direct Drive Direct Drive Direct Drive
Cooling
Allowed ambient termperature MIN - MAX (C) 0 - 40 0 - 40 0 - 40
Compressed air temp. above cooling medium temp (C) 8 8 8
Air cooled compressor
Cooling air flow (m3/s) 5.0 5.0 5.0
Maximum cooling air pressure drop (Pa) (max additional) 60 60 60
Cooolilng air temperature rise (C) 19 19 18
Water cooled compressor
Water flow (l/s) 2.1 2.0 1.8
Water in (C) 32 32 32
Water out (C) 43 43 43
Maximum water pressure (bar) 10.3 10.3 10.3
Minimum water pressure (bar) 2.8 2.8 2.8
Oil cooler heat rejection (Kw) 96 99 92
Aftercooler heat rejection (Kw) 15 16 15
Motor and electrical values
Main motor: F-class, IP, Options TEFC/ODP TEFC/ODP TEFC/ODP
Main motor : Power (Kw) 112 112 112
Speed of rotation (rpm) 2950 1480 1480
Fan motor : power (Kw) 2.25 2.25 2.25
Speed of rotation (rpm) 970 970 970
Voltage (V) / Fuse (A) / Current (A) - approximate 400V/15A/5A 400V/15A/5A 400V/15A/5A
Control voltage (V) 110 110 110
General technical data
Oil quantity (l) 80 80 80
Oil content (mg/m3) < 50 50 50
Noise levels: Cagi Pneurop PN8NTC2.2 +/- 3 dBA
Noise levels with quiet enclosure 79 dBA 77 dBA 77 dBA
Compressor weight (kg) (air cooled, std encl) 2472 2961 2902

13-10-616 Page 10
SECTION 1
GENERAL INFORMATION
Figure 1-1 – COMPRESSION CYCLE
COMPRESSOR - The rotary screw compressor is a single stage, positive displacement rotary machine
using meshing helical rotors to effect compression. Both rotors are supported between high capacity
roller bearings located outside the compression chamber. Single width cylindrical roller bearings are
used at the inlet end of the rotors to carry part of the radial loads. Tapered roller bearings at the
discharge end locate each rotor axially and carry all thrust loads and the remainder of the radial loads.
COMPRESSION PRINCIPLE (Figure 1-1) - Compression is accomplished by the main and secondary
rotors synchronously meshing in a one-piece cylinder. The main rotor has helical lobes. The secondary
rotor has matching helical grooves to allow meshing with main rotor lobes.
The air inlet port is located on top of the compressor cylinder near the drive shaft end. The discharge port
is near the bottom at the opposite end of the compressor cylinder. Figure 1-1, is an inverted view to show
inlet and discharge ports. The compression cycle begins as rotors unmesh at the inlet port and air is
drawn into the cavity between the main rotor lobes and secondary rotor grooves (A). When the rotors
pass the inlet port cutoff, air is trapped in the interlobe cavity and flows axially with the meshing rotors (B).
As meshing continues, more of the main rotor lobe enters the secondary rotor grove, normal volume is
reduced and pressure increases.
Oil is injected into the cylinder to remove the heat of compression and seal internal clearances. Volume
reduction and pressure increase continues until the air/oil mixture trapped in the interlobe cavity by the
rotors passes the discharge port and is released to the oil reservoir (C). Each rotor cavity follows the
same “fill-compress-discharge” cycle in rapid succession to produce a discharge air flow that is
continuous, smooth and shock free.
AIR FLOW IN THE COMPRESSOR SYSTEM (Figure 5-2, page 44) - Air enters the air filter and passes
through the inlet unloader valve to the compressor. After compression, the air/oil mixture passes into the
oil reservoir where most of the entrained oil is removed by velocity change and impingement and drops
back into the reservoir. The air and remaining oil passes into the separator and separator housing where
the oil is separated and passes through tubing connecting the separator housing and compressor. The
air passes through the minimum pressure valve, the aftercooler and the moisture separator and into the
plant air lines.

13-10-616 Page 11
LUBRICATION, COOLING AND SEALING - Oil is forced by air pressure from the oil reservoir through
the oil cooler, thermostatic mixing valve, and oil filter and discharges into the compressor main oil gallery.
A portion of the oil is directed through internal passages to the bearings, gears and shaft oil seal. The
balance of the oil is injected directly into the compression chamber to remove heat of compression, seal
internal clearances and lubricate the rotors.
TURN VALVE - The turn valve is a rotary helical valve located on the discharge side of the cylinder
toward the inlet end. The valve opens and closes ports in the cylinder which communicates with the inlet
passage. This varies the compressor rotor volume to match the demand for air, thus reducing the part-
load power requirement.

13-10-616 Page 12
Figure 1-2 – STARTER BOX
Figure 1-3 – PACKAGE – COOLER & OIL FILTER
200EDM797-
A
(Ref. Drawing)

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Figure 1-4 – PACKAGE – DRIVE MOTOR & AIR FILTER
200EDM797-
A
(Ref. Drawing)

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Figure 1-5 – PACKAGE – INSIDE CONTROL BOX
Figure 1-6 – PACKAGE – AIR/OIL FLOW DIAGRAM
200EDM797-
A
(Ref. Drawing)
202EDM797
(Ref. Drawing)

13-10-616 Page 15
SAFETY PRECAUTIONS
Safety is everybody’s business and is based on your use of good common sense. All situations or
circumstances cannot always be predicted and covered by established rules. Therefore, use your past
experience, watch out for safety hazards and be cautious. Some general safety precautions are given
below:
Failure to observe these notices could result in injury to or death of personnel.
•Keep fingers and clothing away from revolving fan, drive coupling, etc.
•Do not use the air discharge from this unit for breathing – not suitable for human consumption.
•Do not loosen or remove the oil filler plug, drain plugs, covers the thermostatic mixing valve or
break any connections, etc., in the compressor air or oil system until the unit is shut down and
the air pressure has been relieved.
•Electrical shock can and may be fatal.
•Perform all wiring in accordance with the National Electrical Code (NFPA-70) and any applicable
local electrical codes. Wiring and electrical service must be performed only by qualified
electricians.
•Open main disconnect switch, tag and lockout before working on the control.
•Disconnect the compressor unit from its power source, tag and lockout before working on the
unit – this machine is automatically controlled and may start at any time.
Failure to observe these notices could result in damage to equipment.
•Stop the unit if any repairs or adjustments on or around the compressor are required.
•Disconnect the compressor unit from its power source, tag and lockout before working on the
unit – this machine is automatically controlled and may start at any time.
•An Excess Flow Valve should be on all compressed air supply hoses exceeding 1/2 inch
inside diameter (OSHA Regulation, Section 1926.302).
•Do not exceed the rated maximum pressure values shown on the nameplate.
•Do not operate unit if safety devices are not operating properly. Check periodically. Never
bypass safety devices.

13-10-616 Page 16
SECTION 2
INSTALLATION
GENERAL - On receipt of the unit, check for any damage that may have been incurred during transit.
Report any damage or missing parts as soon as possible.
Do not electric weld on the compressor or base; bearings can be damaged by
passage of current.
LIFTING UNIT - Proper lifting and/or transporting methods must be used to prevent damage. Lifting slots
are provided in the base for tow motor use. The unit may also be moved into location by rolling on bars.
Lift compressor unit by base only. Do not use other places such as motor,
compressor or discharge manifold piping as lifting points.
The eyebolts or lugs provided on the motor are for lifting the motor only and
should not be used to lift any additional weight. All eyebolts must be securely
tightened. When lifting the motor, the lifting angle must not exceed 15 degrees.
Failure to observe this warning may result in damage to equipment or personal
injury.
Compressor, air/oil reservoir, separator chamber and all piping and tubing may
be at high temperature during and after operation.
LOCATION - The compressor should be installed, whenever possible, in a clean, well-lighted, well-
ventilated area with ample space all around for maintenance. Select a location that provides a cool,
clean, dry source of air. In some cases it may be necessary to install the air filter at some distance from
the compressor to obtain proper air supply.
Both the air-cooled and water-cooled units require cooling air as well as air to the compressor inlet.
Proper ventilation MUST be provided; hot air must be exhausted from the compressor operating area.
Ducting air in and/or out will be required when using the quiet enclosure. A typical inlet-outlet air flow
arrangement is shown in Figure 2-1, page 17.

13-10-616 Page 17
Figure 2-1 – TYPICAL COMPRESSOR ROOM
Minimum Air Flow * for Compression
and Cooling
INTERNATIONAL (M3/MIN
KW Air-Cooled
Package Water-Cooled Package
75 481 113
93 481 113
112 481 113
* 27°C Inlet Air
Figure 2-2 – AIR FLOW CHART
Air-Cooled Units - A combination oil/aftercooler is supplied as standard equipment on all air-cooled
units. The air-cooled unit with the standard enclosure requires sufficient flow, Figure 2-2, for the
compressor oil/aftercooling system and for electric motor cooling. Air is drawn into the unit at the motor
side of the enclosure and is exhausted at the oil cooler side. Do not block the air flow to and from the
unit. Allow 1.1m to the nearest obstruction on the starter end and control box end of the unit. Allow .9m
to the nearest obstruction above and on other sides of unit. For continuous efficiency, oil cooler cores
must be periodically cleaned with either vacuum or compressed air. If wet cleaning is required, shield
motor and spray on a mild soap solution and flush with clean water.
Water-Cooled Units - The water-cooled unit with the standard enclosure requires sufficient air flow,
Figure 2-2, page 17, for electric motor cooling. Air is drawn into the unit at the top of the enclosure and is
exhausted at the motor side. Do not block air flow to and from unit. Allow 1.1m to the nearest obstruction
on the starter end and control box side of the unit. Allow .9m to the nearest obstruction above and on
other sides of the unit.

13-10-616 Page 18
N
N
NO
O
OT
T
TI
I
IC
C
CE
E
E
For aluminum oil coolers, do not use any cleaning solution that is not
compatible with aluminum. Use of improper solution may result in damage to
the cooler.
FOUNDATION - The Gardner Denver Rotary Screw compressor requires no special foundation, but
should be mounted on a smooth, solid surface. Whenever possible install the unit near level. Temporary
installation may be made at a maximum 10°angle lengthwise or 10°sidewise.
Mounting bolts are not normally required. However, installation conditions such as piping rigidity, angle of
tilt, or danger of shifting from outside vibration or moving vehicles may require the use of mounting bolts
and shims to provide uniform support for the base.
OIL RESERVOIR DRAIN - The oil drain is piped from the bottom of the reservoir to the side of the frame.
This drain is approximately 115mm above the floor level. If this is not sufficient to conveniently drain the
oil some other methods of providing drain are:
1. Elevate the compressor unit on a suitable structure to obtain the desired drain height.
If the compressor unit base is raised above floor level, the space between the
floor and the base bottom must be closed with solid material all around to
prevent recirculation of hot air from the oil cooler end and over temperature
operation.
2. Construct an oil sump or trough below the floor level and pump or bail the drained oil.
3. Pump oil from the reservoir filler opening or drain to a container.
ENCLOSURE - The compressor, electric motor, oil cooler and aftercooler are mounted inside the
enclosure. Service doors are provided for maintenance access. Be sure to allow enough space around
the unit for the doors to open completely.
Any of the enclosure doors may be removed by opening the door and lifting it up slightly to disengage the
hinges.
Ducting will be required on air-cooled quiet enclosure machines.
Do not operate the compressor with the fan and coupling guard removed.
Exposed fan and couplings may cause injury to personnel.

13-10-616 Page 19
Figure 2-3 – COLD WEATHER INSTALLATION
INSTALLATION FOR COLD WEATHER OPERATION (Figure 2-3) - It is recommended that the unit be
installed inside a shelter that will be heated to temperatures above freezing (0°C). This will eliminate
many of the problems associated with operating units in cold climates where freezing rain, drifting snow,
freezing condensate and bitter cold temperatures are encountered.
Refer to Engineering Data Sheet 13-9-411 for the advantages of using the heat recovered from rotary
compressors. This heat recovery could easily pay for an adequate shelter for the unit.
When an outside installation must be made, the precautions required will depend on the severity of the
environment. The following are general guidelines for outside installations:
Cold Weather (Down To -12°C)
1. Be sure all drains, traps, and control lines, including pressure transducer lines are heated to avoid
freezing of condensate. Heat tape with thermostat control is generally satisfactory for this purpose
and can be obtained at various local plumbing or hardware outlets at nominal cost.
2. If an air-cooled aftercooler is to be used, provisions to bypass the aftercooler must be made. Since
cold air contains very little moisture, successful operation can be achieved without the aftercooler.
3. Provide at least some simple shelter such as a plywood windbreak to protect against drifting snow.
4. Use only Gardner Denver AEON 9000SP lubricant.
5. Monitor the unit carefully during start-up and operation to be sure it is functioning normally.
6. Specify NEMA 4 enclosure for electrical devices.
204EAU797
(Ref. Drawing)