GASER PRACTIC 350 User manual

AUTOMATIC BATTER - BREADING
MACHINE
Mod. PRACTIC 350

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INDEX
1. INDUSTRIAS GASER............................................................................................4
2. EC DECLARATION OF CONFORMITY .................................................................5
3. HYGIENE CERTIFICATE.......................................................................................6
4. INTRODUCTION....................................................................................................7
4.1 Safety...............................................................................................................7
4.2 Hygiene............................................................................................................7
5. TECHNICAL SPECIFICATIONS.............................................................................8
6. RECEIPT AND START-UP.....................................................................................9
6.1 Receipt.............................................................................................................9
6.3 Start-up ..........................................................................................................11
6.3 Notes .............................................................................................................13
7. CLEANING...........................................................................................................14
8. MAINTENANCE...................................................................................................17
9. TROUBLESHOOTING .........................................................................................18
10. GENERAL DIAGRAM.........................................................................................19
10.1 Overview.....................................................................................................19
10.2 Overview complete breading belt drive shaft................................................24
10.2.1 Overview complete breading belt drive gears........................................25
10.3 Overview complete batter belt drive shaft.....................................................26
10.3.1 Overview batter belt drive gears............................................................27
10.5 Overview complete batter belt bearing housing............................................29
10.6 Overview complete breading belt passive rollers..........................................30
10.7 Overview complete breading belt tensioning shaft........................................31

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10.8 Overview complete batter belt tensioning shaft ............................................32
10.9 Overview complete batter belt lower shaft....................................................33
10.10 Overview complete batter belt lowering assembly......................................34
10.11 Intermediate bearing housing overview ......................................................35
10.12. Complete PRACTIC 350 breader overview ...............................................36
10.13 Gear motor overview..................................................................................37
10.14 Control panel overview...............................................................................38
10.15 Electrical cabinet overview.........................................................................39
10.16 Upper turbine overview (optional accessory)..............................................41
12. WIRING DIAGRAMS..........................................................................................42

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1. INDUSTRIAS GASER
Since its foundation in 1969, INDUSTRIAS GASER has specialised in manufacturing a range of
stainless-steel machinery for the meat industry.
Since 1985 we have constantly developed technology for GASER-brand hamburger-forming
machines, developing a distinctive system based on a SIMPLER, MORE EFFECTIVE AND MORE
ECONOMICAL TECHNIQUE.
In the 1990s, INDUSTRIAS GASER expanded into markets in various countries around the world, and
not just in the hamburger sector.
We are aware that our work would be of no value without the trust of our existing clients and partners
or the interest shown by those who wish to join them.
We thank them all.
INDUSTRIAS GASER GASER EUROPA
Salt, Girona, SPAIN L’viv, UKRAINE
INDUSTRIAS GASER Ctra, Bescanó, 15, Pol. Torre Mirona 17190 Salt (Girona) - Spain
Tel. [phone] | Fax [phone] | Whatsapp: [phone]
email: [e-mail]
GASER EUROPA вул.Б.Лепкого,1 81160 смт.Щирець Пустомитівский р-н Львівська область
Украіна - Ukraine
Tel. [phone]
Fax [phone]
email: [e-mail]
For more information about the company and its products: www.gaser.com

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2. EC DECLARATION OF CONFORMITY
We declare under our responsibility that the following machine:
Brand: GASER
Model: PRACTIC-350
Serial no.
Year of construction:
is in conformity with the following regulations
UNE-EN ISO 12100:2012
UNE-EN ISO 14120:2016
UNE-EN ISO 14121-1:2008
UNE-EN 60204-1:2007 60204-1:2007 CORR. 2010 60204-1:2007/A1:2009
UNE-EN ISO 13849-1:2008/AC:2009
and is in conformity with the following directives
Machinery directive: 2006/42/CE
Low voltage directive: 2014/35/UE
Electromagnetic compatibility directive: 2014/30/UE
It is forbidden to make any change or modification to the machine without the prior written permission
of our technical department. Use of the machine in these conditions could cause accidents, in which
case INDUSTRIAS GASER S.L. accepts no liability for the improper use of the machine.
Salt,
CARLOS GARGANTA SERRAMITJA
TECHNICAL DIRECTOR INDUSTRIAS GASER S.L.

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3. HYGIENE CERTIFICATE
We declare the machine:
Brand: GASER
Model: PRACTIC-350
Serial no.
Year of construction:
is in conformity with the following regulations
Regulation (EC) 1935/2004, materials and articles in contact with food, repealing Directives
80/590/EEC and 89/109/EEC.
This means that all of the types of steel and plastic from which the machine is constructed and which
are in contact with the meat comply with the hygiene rules and regulations in force.
* Plastic material: polyethylene terephthalate (PETP), white, density 1.37 g/cm3,
Manufactured in accordance with DIN 50014.
* Stainless steel: AISI 304, manufactured in accordance with European regulations EN-10088,
Chemical composition: C≤0.07% Si≤0.75% Mn≤2% Cr=18-19% Ni=8-10%
AISI 316, manufactured in accordance with European regulations EN-10088,
Chemical composition: C≤0.03% Si≤1% Mn≤2% Cr=18.5-16.5% Ni=13-10%
Mo=2.5-2%
Salt,
CARLOS GARGANTA SERRAMITJA
TECHNICAL DIRECTOR INDUSTRIAS GASER S.L.

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4. INTRODUCTION
Before using or handling the machine, you must read this manual carefully.
The instructions in this document are, whenever possible, accompanied by illustrations to help with
understanding of how to start, use and clean the machine.
This manual is subject to amendment.
4.1 Safety
It is forbidden to make any change or modification to the machine without the prior written permission
of our technical department. Use of the machine in these conditions could cause accidents, in which
case INDUSTRIAS GASER S.L. accepts no liability for improper use of the machine.
The machine has been designed for use with food products and must be used in the way described in
this manual. Any use other than the specified one will involve risk for the user and for the machine.
INDUSTRIAS GASER S.L. accepts no liability either for damage to the machine or personal injury or
injury to third parties that this use might cause.
4.2 Hygiene
All of the materials used in the manufacture of the machine and which come into contact with food
comply with Regulation 1935/2004. Consequently, the machine has the CE mark.
It is not recommended to use detergents containing chlorine, any of its derivatives or any other product
that could damage the construction materials of the machine.

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5. TECHNICAL SPECIFICATIONS
1. Automatic battering and breading
2. Mounted on 4 legs with stainless steel wheels
3. Can be fully dismantled for ease of cleaning
4. Easy maintenance
5. Reversible direction for emptying bread
6. Made from stainless steel and plastics suitable for use with food
7. Automatic bread feed from 50 kg tank
8. Additional 30 litre batter tank with stirrer
9. Blower to remove excess batter
10. Optional blower to remove excess breadcrumbs from the upper surface of the product.
11. Belt speed adjustable from 9 to 15 meters/minute
12. Produces 5000 to 12000 pieces/hour
13. Usable width 350 mm
14. Motor power (single-phase) 800W
15. Dimensions of assembled machine: 1985 × 880 × 1640 mm
16. Flat outlet at a height of 960 mm
17. Machine weight: 200 kg

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6. RECEIPT AND START-UP
6.1 Receipt
When you receive the machine, you must first check that it is in perfect conditions, without any
damage, dents or knocks.
If there is any problem, we advise you notify the distributor or INDUSTRIAS GASER S.L. directly.
6.2 Assembly
The MINI model batter-breading machines are supplied disassembled. These machines basically
comprise the following parts
Image 1. Initial assembly 1
The process for assembling the machine is described below.
1. Fit each of the legs (Pos. 1, image 1) using the 3 screws and the 3 M10 cap nuts. The legs include
the guides for the tray supports.
2. Once the legs have been attached, attach the two crossbars (Pos. 2, image 1) using the screws
and M8 nuts.
3. Next attach the breader (Pos. 3, Image 1). Fit the slots into the curved part of the breader tank
then lower it so that the pivots go into the corresponding holes.

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4. Next assemble the bridge-support for the tanks (Pos. 4, Image 1) using the 4 screws and 4 cap
nuts.
5. Next attach the air outlet unit. Introduce the air outlet elbow (Pos. 1, Image 31) into the
corresponding hole and, after this, attach the air outlet mouth (Pos. 2, Image 3) slightly angled
towards the battering area.
Image 3. Initial assembly 2
6. After this, attach the two upper tanks (Pos. 5, Image 1) along with the batter stirring unit.
7. Next, attach the batter tank (Pos. 6, Image 1), supporting it on its support and letting it slide until
its boss enters the attaching hole.
8. The next step is to assemble the batter belt (Pos. 7, image 1). Support it on the bread tank, fitting
it into place and fixing it with two knobs (Pos. 31. overview).
9. After this, fit the batter roller (Pos. 8, Image 1), introducing it into the guides in the batter belt.
10. Finally, fit the valves (Pos. 3, Image 3) into the batter tank (Pos. 59, overview) and the batter tank
(Pos. 45, overview).
11. As an option, the machine can also be supplied with the excess bread blower module (Pos. 9,
Image 1). This can be fitted once the breader unit and tanks have been fitted. No knob is required
to attach it. It is centred by two pivots (Pos. 33, overview) mounted on the chassis of the breader
belt (Pos. 32 overview).