GCC Technologies Laser Pro DFS User manual

DFS Auto-Feeder
Installation & Operation Manual
Revision: 04/08/2021

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Revision History
Date
Remarks
Reason
01/06/20
First Version
04/07/21
Second Version
Update the connection method with DFS
machine

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Table of Content
1. Introduction.......................................................................................................4
2.Specification.......................................................................................................4
3. Accessories List ...............................................................................................5
4. Key Components. .............................................................................................6
5. Name Plate.........................................................................................................7
6. Installation Procedure. .....................................................................................8
6.1 Intallation of Auto Sheet Feeder for DFS...................................................8
6.2 Intallation of Media Collection Tray for DFS. ............................................13
7. Control Panel and Function Key......................................................................20
8. Loading Paper...................................................................................................22
9. Operation Procedure ........................................................................................23
9.1 Level Sensor Adjustment for Feed Tray Height..................................23
9.2 Separator ...............................................................................................23
9.3 Adjusting the Airflow ............................................................................24
9.4 Pick-up Pressure Roller Adjustment ...................................................25
9.5 Suction Air Adjustment ........................................................................25
9.6 Double Detection Sensor......................................................................26
9.7 Reset Counter........................................................................................26
10. Sensor Location..............................................................................................27
11. Operator’s Trouble Shooting Guide..............................................................28

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1. Introduction
GCC DFS offers a total solution with auto sheet feeding system that provides labor free operation
with high speed laser die cutting. Each set comes with the media tray which collects completed
cutting sheets.
2. Specification
Max. Speed
34M(111ft) / min
Max. Paper Width
13.9”X19.7”(353mmX500mm)
Paper Weight
120gsm~500gsm
Min. Paper Size
8 1/2” (216mm)
Power Requirement
220V, 50/60HZ, 4.6A/2.3A,
Fuse Rating 6A Time Delay
Dimension
32.4” x 30.8” x 47.1”
(823 x 782 x 1196mm)
Weight
305 lbs (120Kgs)

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3. Accessories List
Power Cord x1
Back Stop x1
Interface Cable x1
Product Manual x1
DFS
Auto Feeder
Product
Manual

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4.Key Components
Item
Key Components
1
Case
2
Stand
3
Conrol Panel
4
LED Display
5
Emergency Stop
6
Feed Tray
7
Feed Stopper
8
Side Guide
9
Suction Fan
10
Pinch Roller Asm
11
Blower Fan
12
Level Sensor
13
Separator Index
14
8-pin Interface Connector

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5. Name Plate

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6. Installation Procedure
6.1 Intallation of Auto Sheet Feeder for DFS
a. Remove the right side PC window from the conveyor.
b. Push the auto sheet feeder to insert with the DFS machine.

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c. Adjust the height of the DFS to make sure the level of DFS and auto feeder are the same.
* NOTE: Clockwise- Machine UP / Counterclockwise- Machine DOWN
or
Before Adjustment After Adjustment
(there is a height difference) (there is no height difference)

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d. Align the autofeeder with the lower panel.
Upper Panel
Lower Panel
Lower Panel

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e. Make sure the connected part between the DFS machine and the auto feeder is in the correct
position.
* NOTE: Please make sure the connected part is a little higher than the DFS. (auto-feeder
connected part need to be right above DFS conveyor)
This way is incorrect, paper will be stuck.
f. Put down the stopper to fix the auto feeder.

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g. Connnect the Signal Cable.
h. Connect the Power Cable.
i. Open the top lid of Auto-Feeder and prepare to do calibation.

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k. Load testing paper.
m. Turn on the feeder and press “Test Run” to deliver the testing paper.
n. Make sure the top edge of paper is aligned with the alignment ruler.

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* NOTE: You can adjust the paper alignment by losing screw of the knob. Please kindly make
sure that both horizontal and vertical orientaion need to be aligned well.
o. After alignment, remove the testing paper & alignment ruler, also pull back the top lid of auto
feeder.

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f. Put the bule PC window back
g. DFS Auto Sheet Feeder installation is completed.

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6.2 Intallation of Media Collection Tray for DFS
Accessory Kit
A. Main Panel with the screw set X1set
B. Supporting Panel with the screw set X1set
C. Stopper Panel X1pc
D. Alignment Panel X1pc
E. Connecting Panel X1pc
F. Stand X2pcs
a. Remove the left sided PC window from the conveyor

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b. Assemble the Main Panel (A) with the Connecting Panel (E).
c. Assemble the Connecting Panel (E) with the Supporting Panel (B).

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* NOTE: Please don't tighten up the screws at this stage, later we will need to fix the
height by these screws with DFS machine.
e. Assemble the stands of the Media Collection Tray

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d. Assemble the stands on the Media Collection Tray.
e. Loosen the screws from the bottom side of the DFS conveyor.

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f. Connect the Media Collection Tray with the conveyor of DFS as the below picture
g. Put down the stands.
h. Fix the Supporting Panel (B) and tight up with the screws which are from the bottom
side of the DFS conveyor.