GE ZGU48N4C User manual

GE Monogram ®
Installation
Instructions
Professional
Gas Cooktops
48" Natural Gas Models
ZGU48N4G
ZGU48N6R
ZGU48N6D
48" lAP Gas Models
ZGU48L4G
ZGU48L6R
ZGU48L6D
36" Natural Gas Models
ZGU36N6
ZGU36N4R
ZGU36N4D
36" lAP Gas Models
ZGU36L6
ZGU36L4R
ZGU36L4D

Betore you begin--Read these instructions completely and carefully.
IMPORTANT: Save these instructions for local inspector's use.
IMPORTANT: OBSERVE ALL GOVERNING CODES AND ORDINANCES.
NOTE TO INSTALLER: Be sure to leave these instructions with the Consumer:
NOTE TO CONSUMER: Keep these instructions with your Owner's Manual 1or tuture reference.
i[,lva,_lmm_I,t1"his appliance must be properly grounded. See "Electrical Supply", page 6. I
For Monogram local service in your area,
1-800-444-1845.
For Monogram Service in Canada,
Call 1-888-880-3030.
For Monogram Parts and Accessories, call
1-800-626-2002.
If you received a damaged cooktop, you
should contact your dealer:
Proper installation is the responsibility of the
installer. Product tailure due to improper
installation is not covered under the GE
Appliance Warranty. See the Owner's Manual
1or details.
CAUTION:
THESE COOKTOPS SHOULD BE
INSTALLED IN CONJUNCTION WITH A
SUITABLE OVERHEAD VENT HOOD. Due
to the high heat capacity of this unit, particu-
lar attention should be paid to the hood and
duct work installation to assure it meets local
building codes.
Standard countertop and island installations:
A 1200 CFM Hood is recommended 1or 48"
cooktops.
A 600 CFM hood is recommended for 36"
cooktops.
Hoods should be 24" min. deep and the same
width as the cooktop.
Island installations:
Check local building codes 1or the proper
method of cooktop installation. Local codes
vary. Installation, electrical connections and
grounding must comply with applicable codes.
In the absence of local codes, the cooktop
should be installed in accordance with the
National Fuel Gas Code ANSI 223.1-1990 and
National Electrical Code ANSI/NFPA 70-1990.
CAUTION:
These cooktops are extremely heavy. Due to
the weight and size of the cooktop and to
reduce the risk of personal injury or damage
to the product, TWO PEOPLE ARE
REQUIRED FOR PROPER INSTALLATION.
Contents" Design Information
Models Available .................................................................................................................................. 3
Accessory Requirements ..................................................................................................................... 3
Product Dimensions and Clearances ................................................................................................. 4
Installation Options ............................................................................................................................ 5
Advance Planning ............................................................................................................................... 5
Installation Preparation
Tools & Materials Required ................................................................................................................ 6
Power Supply Locations ...................................................................................................................... 6
Installation
Step h Remove Packaging .................................................................................................................. 7
Step 2: Cut the Countertop Opening ................................................................................................ 7
Step 3: Install the Cooktop ................................................................................................................. 8
Step 4: Conect Cooktop to Gas .......................................................................................................... 8
Step 5: Install the Cooktop Backguard .............................................................................................. 8
Step 6: Connect Electrical .................................................................................................................. 9
Step 7: Assemble Burners, Check Ignition ........................................................................................ 9
Adjustable Low Burner Settings .......................................................................................... 10
Finalize Installation ........................................................................................................................... 10

Design Information
Pr@ssional Gas Cooktops
Models"
Available
These cooktops are factory set far either
natural gas or liquid propane gas. Order the
model for your installation situation.
48" Natural Gas Models:
ZGU48N4G
4 gas burners, grill and griddle
ZGU48N6R
6 gas burners and grill
ZGU48N6D
6 gas burners and griddle
48" Liquid Propane Gas Models:
ZGU48L4G
4 gas burners, grill and griddle
ZGU48L6R
6 gas burners and grill
ZGU48L6D
6 gas burners and griddle
36" Natural Gas Models:
ZGU36N4D
4 gas burners and griddle
ZGU36N4R
4 gas burners and grill
ZGU36N6
6 gas burners
36" Liquid Propane Gas Models:
ZGU36L4D
4 gas burners and griddle
ZGU36L4R
4 gas burners and grill
ZGU36L6
6 gas burners
A ccessory
Re,quirements
All models require the installation of a
backguard or trim. A backguard/trim should be
ordered at the same rime as the cooktop. Both should
be on sire at the time of installation.
48" backguards, order one:
ZXC1B48
1/2" trim backguard (required for island installations
or installations where back wall is non-combustible;
such as brick, ceramic tile, marble, etc).
Z XC 12 B48
12" high backguard
ZXC22B48
22" high backguard with warming shelf (2 piece)
22" HighBackguardWith
Warm_
12"HighBackguard
36" baekguards, order one:
ZXC1B36
1/2" trim backguard (required for island installations
or installations where back wall is non-combustible;
such as brick, ceramic tile, marble, etc).
ZXC12B36
12"high backguard
ZXC22B36
22"high backguard with warmingshelf(2 piece)
Installation Note:
For approved installations m non-combustible back wall materials, consult
material representative to ensure that the material has appropriate resistance
to staining and/or discoloration.
3

Design Information
Pr@ssional Gas Cooktops
Product
Dimensions
R &t,l oa
18"Min. Instructions
48" Wide Models
36"Min.to
Combustible
12"Min. to MaterialFrom
Combustible Cooking
Material /
EachSide_ Surface
L\
22-3/4"Min. \ \'\x\\
oj
36" Wide Models
18"Min.
2'_
Installation
Instructions
Material |
_"_ EachSide1-
i\
34 7/8"_22_3/4,,Mi n
CookmgSufface II \ "
Electric/Gas_:_v
Supply _'/_ o
/
36"Min. to
Combustible
12"Min. to MaterialFrom
Combustible Cooking
Surface
\\
\/
, _26-5/8_
2-1/2' _tu_ /
_Hinh / 36"Min.
21-11/4' S_lf )o Combustibles
_ "kowBac_
12"Min toCombustibles
WithoutBackguardor0"
toNon-CombustibleWall
with1/2"Trim 36"Min
Combustibles
1/2"Trim
--0" Clearance

Installation Preparation
Pro/essional Gas Cooktops
Installation
Options
These cooktops can be installed in standard
24" or deeper 25" cabinets.
• In 24" deep cabinets, the front of the
cooktop will project approximately 1-7/8"
beyond the fi'ont of the countertop.
• In 25" deep cabinets, the cooktop will be
flush with the fi'ont of the countertop.
t
21q/4"
High
Back ]
/ 12"
b0untertep % I
Level _ _1J_2=_::, '
8-7/16"
26-5/8'L
i
i
LowBack
i
i
i
3"to CenterLine_,
ofGasInlet _,,_22-3/4"
1/2" _ 23-1/4"2-1/2'_ I ,_
i
CabinetFace- ProjectingControlPanel_
CabinetFace-FlushControlPane[_
•The stainless surface of the cooktop will be
1/2" higher than adjacent countertop.
• Cooktop fits flush to rear of cutout, no
additional support is required.
Cooktop 1/2" AboveAdjacent
FrontProjectsOutwardasShown
FromStandardDepthCabinets.
Cooktop 1/2"AboveAdjacent
Countertops.
_Flush With CabinetFront
FrontFlushWith Cabinets- aMinimum
of 25-3/4"CabinetDepthRequired
Advance
Planning
Refer to "Dimensions and Clearances" for
appropriate placement and necessary clear-
ances when planning the installation.
• Cabinetry can not be installed directly above
the cooktop.
• We recommend the installation of a vent
hood above the cooktop surfiace.
-The vent hood should be at least 24" deep.
-The vent hood should be the same width as
the cooktop.
-For 48" models, we recommend the vent
hood blower be 1200 CFM.
-For 36" models, we recommend the vent
hood blower be 600 CFM.
• Refer to hood installation instructions for
height dimensions.
• Working areas acliacent to the cooktop
should have 18" minimum clearance
between countertop and cabinet bottom.
• Clearance between cooktop and side wall or
combustible material must be at least 12" on
each side.
• These cooktops require 8" fi'ee space below
the countertop.
• If the cooktop is installed in an island:
-Allow 12" rain. clearance at the back to
combustible materials.
-Allow 36" rain. above the cooking surface to
combustible materials.
• Installation must conform with local codes.
In the absence of local codes, the gas
cooktop must comply with the National Fuel
Gas Code, ANSI Z223.1-1990.
A.G.A. approved.
5

Installation Preparation
Profi_ssional Gas Cookt@s
7bols &
Materials
.%qui, d:
• Saw
• Measuring tape
• Carpenter's square
• Pipe and fittings as required.
• Manual gas line shut-off valve.
• Gas pressure regulator (supplied)
• Large flat-blade screwdriver
• Pipe wrench
• Gas-resistant pipe.joint sealant
• 5 tbot, 5/8" AGA-certified flexible metal gas
supply line.
-If required by local codes, use solid pipe
fittings.
Note: Purchase new flexible line. DO NOT
USE OLD, PREVIOUSLY USED FLEXIBLE
LINE.
Powgr
Supply
Locations
Gas Supply:
•The natural gas models are designed to
operate at 6" to 14" water column pressure.
•The liquid propane models are designed to
operate at 11" to 14" water column pressure.
Aregulator is required at the L.P. source to
provide a maximum of 14" water pressure to
the range regulator.
• These gas cooktops are supplied with 1/2"
NPT female gas connection located at the
left rear corner.
• A minimum 5/8" dia. metal flexible line is
required.
-Use 5-foot long 5/8" flexible metal tubing.
• For rigid connection, locate the pipe stub
within area shown.
• Install a manual shut-off valve in the gas line,
in an easily accessible location.
J
LocateGasSupply2" Maximum/
ProtrusionFromWall or onFloor2" FromWall
6"
Electric Supply:
These cooktops must be supplied with 120
volt, 60 Hz., and connected to a individual,
properly grounded branch circuit protected
hy a 1.5 amp circuit breaker or time delay fuse.
The power cord of this appliance is equipped
with a three-prong (grounding) plug which
mates with a standard three-prong grounding
wall receptacle m minimize the possibility of
shock hazard fi-om this appliance.
If the electrical service provided does not
meet the above specifications, it is recom-
mended that a licensed electrician install an
approved outlet.
DO NOT UNDER ANY CIRCUMSTANCES,
CUT OR REMOVE THE THIRD (GROUND)
PRONG FROM THE POWER CORD.
DO NOT USE AN EXTENSION CORD WITH
THIS APPLIANCE.
• Locate the electric supply within the area
shown or within reach of the cooktop's six
foot power cord.
• To avoid tangling cord with items stored in
the cabinet, locate the receptacle on rear
wall, inside the cabinet.
ThreeProngPlug
\
ThreeProngReceptacle __

Installation
Pr@ssional Gas Cooktops
Remove
Packaging
Use a hand-truck to move this cooktop.
Before moving the cooktop indoors:
• Remove outer carton and packing.
• Remove the straps holding the cooktop to the
skid.
• Remove the grates and drawers below the
knobs.
• Remove grill and/or griddle covers. DO NOT
ATTEMPT TO REMOVE A GRILL OR
GRIDDLE ASSEMBLY.
• Flatten the carton and use a piece as a pad
on the bottom and back of the hand-truck.
Lift the cooktop onto the hand-truck
standing on its end, with the bottom of the
cooktop resting against the back of the
hand-truck.
Move the cooktop indoors:
If door and passageways into the installation
location are less than 30" wide, remove the
cooktop knobs.
Cut the
Countertop
Opening
48" wide models are designed tofit in 48" or wider base cabinets
Measure carefully when cutting the countertop.
Make sure sides of the opening are parallel.
• These cooktops requires 8" fi-ee space below" the
countertop.
• These Cooktops are designed to hang fi-om the
countertop fi-om its rear and side flanges.
• Smooth any rough edges on the countertop
before installing the cooktop.
-Formica countertop edges must be finished.
The countertop must be strong enough to
support the weight of the cooktop.
• Support cleats can be secured to cabinet sides.
OR
• Build a support deck or box inside the cabinet
which will support the weight of the cooktop.
-Build the support box using a solid material,
cut a 5" x 5" square in the left rear corner for
the gas inlet and power cord clearances.
36" wide models aredesigned to fit in 36" or wider basecabinets
AdjacentCabinet
CounterSunk
Screws

Installation
Professional Gas Cooktops
Install
the
Cooktop
• Lower the cooktop into the opening. Make
sure the cooktop is evenly seated and sup-
ported. A side fi'ame gasket will seal the
cooktop to the countertop.
•"L" brackets with screw's are provided m
secure the cooktop to the countertop or to
acliacent cabinetry.
-Alternate screw" hole locations on the sides
of the cooktop allow fbr varying thicknesses
of countertops or side cleats.
• Select the bracket location, secure the
bracket to the cooktop with 2 screw's.
• Drive one screw through the bottom of the
"L" bracket and into countertop or side
cleats. f
_ Alternate Bracket
ScrewHoles
"L" Bracket
Connect
Cooktop
to Gas
A manual shut-offvalve must be installed where
it will be accessible.
Assure that gas is turned off at the shut-off valve.
• Lift and remove all open top burners to reveal
the gas inlet location at the left rear cornet'.
• Pull the flexible metal gas line through the back
or bottom of the cooktop until it meets the
regular.
• Connect flexible metal connector to incoming
gas line pipe stub.
• Turn on gas and check for leaks:
-Use a liquid leak detector at all joints and
connections in the system.
FlexorRigidGas
_gul_
Regulator
Install the
Cooktop
Backguard
A backguard is required for all installations.
• Remove the top cap of the backguard by
backing out 2 counter sunk screws. Lift off"
the top cap and set aside. Retain screw's.
• Insert the backguard into the channel on the
back of the cooktop.
• Fasten with screws at the bottom, through
the cooktop and into the backguard.
(If a griddle is present, secure with 2 screw's
on the left and center of the cooktop.)
• Secure the backguard to the wall with 3
screws at the top of the backguard.
• Place the top cap in position and re-install
2 countersunk screws. (12" backguard
shown.)
TopCap_

Installation
Pr@ssional Gas Cooktops
Connect
Elecbical
Plug power cord into properly grounded
receptacle.
Assemble
Burners_
Check
Ignition
• Replace the burner bowls and burner caps.
• Adjustments should not be required, unless
vibration during transit or variations in local
gas supply make minor adjustments neces-
sary.
CAUTION: Burner acljustments must be made
by a qualified technician at the time of
installation. Extreme care should be used if
acliustments are made after installation.
• Burner flames should be blue and stable with
no yellow or yellow tips, excessive noise or
lifting of the flame from the burner. If any of
these conditions exist, check that the air
shutter or burner ports are not blocked. If
one of these conditions continues, adjust the
air shutter as required.
-If the flame is too yellow, there is
insufficient air flow, adjust the shutter
counterclockwise to increase air inlet.
-If the flame is noisy or tends to lift away
fi'om the burner, there is too much air. Turn
the shutter clockwise to reduce air.
Burner-
Igniter-
Burner-
MainBurner
VentuB{front} \ SimmerBurner Venturi(front)
9

Installation
Pro/essional Gas Cookt@s
st°7
Assemble
Burners,
Check
Ignition
(continued)
Adjustable low setting
The open top burners and grill valves have an
adjustable low setting. Each valve is individu-
ally tested and adjusted before it is shipped.
Minor adjustments may be required due to
fluctuations in local gas pressure. Adjustments
to increase or decrease gas flow may be
necessary.
• Turn knob counter-clockwise to the LITE
position.
• Once lit, turn the know back to the "LOW"
position.
• Remove the knob.
•Insert a thin-blade flat screwdriver into
the valve shaft. (3/32" blade width
recommended.)
• Grip the shaft with pliers and turn counte:_
clockwise m lower the flame, or clockwise to
increase the flame.
CAUTION: Do not turn the flame so low that
it goes out, causing the igniter to spark.
• When the desired setting is made, replace
the knob and turn burner off'.
Finalize
Installation
Place the burner grates into operating position.
Press corner of the grate to the cooktop. The
grates should be seated and should not rock.
The grill and griddle are secured with screws at
the front. They are designed to be stationary
and should not to be removed.
The griddle has two leveling screws beneath the
rear title cover which can be used to acljust to
the desired slope. The center screw is for
shipping purposes only and should be removed.
I0

Notes
Pr@ssional Gas Cooktops
I1

Monogram:
General Electric Cempany
Louisville, KY 43225
NOTE: Whbe berferbe% k_stallat[onsdescribedk_this book,
safetyglassesor gogglessbeuIdbeworn
NOTE: PI oduct inl provemerlt is a con tlnuing endt a_ol at _,enel al
Electri_ The] e_}_, nla_'_i_]s_ appea_ aJ_ e &_ld sp_c[fi_ _ttlo_ls air"
s_{2iecL to change wlthouL no[_c_ Pub.No.49-8812-4
Dwg.No.164D3333P056
{ND. 286} 10/01
10059-Rev4