Ge Druck pv 622 User manual

Sensing & Inspection Technologies

Druck PV 62x

pneumatic/hydraulic pressure stations

user manual - K0457

Issue 1

Quick reference data

Trademarks All product names are trademarks of their respective

companies.

A1.1

PV 621: Pneumatic pressure station

-950 mbar to 20 bar (-13.5 to 300 psi)

PV 622: Pneumatic pressure station

-950 mbar to 100 bar (-13.5 to 1500 psi)

PV 623: Hydraulic pressure station

0 to 1000 bar (0 to 15000 psi)

A1.2 PV 62x + DPI 620 + PM 620

Recommended pressure modules (PM 620) *

PV 621 models 25 mbar to 20 bar (0.36 to 300 psi)

PV 622 models 25 mbar to 100 bar (0.36 to 1500 psi)

PV 623 models 70 to 1000 bar (1000 to 15000 psi)

*Caution: To prevent damage to the PM 620 module, only use it

within the specified pressure limit on the label.

A1.3 PV 62x pressure relief valves (PRV)

(Recommended options)

Parts: IO620-PRV-P1 to P5 (Pneumatic)

PV 621 models 1 to 30 bar (14.5 to 435 psi)

PV 622 models 1 to 100 bar (14.5 to 1500 psi)

Parts: IO620-PRV-H1 to H5 (Hydraulic)

PV 623 models 50 to 1000 bar (725 to 15000 psi)

[EN] English - K0457 Safety iii

Issue 1

Safety Before you use the instrument, make sure that you read and

understand all the related data. This includes: the applicable

local safety procedures, this publication, and the instructions

for the accessories/options/equipment you are using it with.

General warnings WARNING

•It is dangerous to ignore the specified limits for the

instrument or to use the instrument when it is not in its

normal condition. Use the applicable protection and

obey all safety precautions.

•Do not use the instrument in locations with explosive

gas, vapour or dust. There is a risk of an explosion.

Pressure warnings • It is dangerous to attach an external source of pressure

to a PV 62x series pressure station. Use only the

internal mechanisms to set and control the pressure in

the pressure station.

•Some liquid and gas mixtures are dangerous. This

includes mixtures that occur because of contamination.

Make sure that the equipment is safe to use with the

necessary media.

•Pressurized gases and fluids are dangerous. Before you

attach or disconnect pressure equipment, safely release

all the pressure.

•To prevent a dangerous release of pressure, make sure

that all the related pipes, hoses and equipment have the

correct pressure rating, are safe to use and are

correctly attached.

Electrical warnings If you use the DPI 620 calibrator with your pressure station,

these warnings are also applicable:

•To prevent electrical shocks or damage to the DPI 620

calibrator, do not connect more than 30V between the

terminals, or between the terminals and the ground

(earth).

•This instrument uses a Lithium-Polymer (Li-Polymer)

battery pack. To prevent an explosion or fire, do not

short circuit, do not disassemble, keep it safe from

damage.

Continued

Issue 1

iv Safety K0457 - [EN] English

•To prevent an explosion or fire, use only the GE

specified battery, power supply and battery charger.

•To make sure the display shows the correct data,

disconnect the test leads before you set the power to on

or change to another measure or source function.

Cautions To prevent damage to the instrument, do not let dirt get

into the pressure mechanism. Before you attach

equipment, make sure it is clean.

To prevent damage to the instrument when you move it,

hold the body of the pressure station or use the carry

strap (or specified accessories).

PV 621/PV 622 models only. Before you turn the

pressure/vacuum selector to + or -, release all the

pressure. Sudden high pressure in the pump

mechanism can cause damage.

PV 623 models only. Ice in the pressure mechanism can

cause damage. If the temperature is less than 4°C

(39°F), drain all water from the instrument.

In its normal condition, the PV 623 model contains

hydraulic fluid. To make sure it does not spill out, seal

the system and put it on its side before you install a

PRV.

To prevent damage to the PM 620 module, only use it

within the specified pressure limit on the label.

Before you start an operation or procedure in this publication,

make sure that you have the necessary skills (if necessary,with

qualifications from an approved training establishment). Follow

good engineering practice at all times.

Marks and symbols

on the instrument Complies with European Union directives

Read the manual Warning - refer to the

manual

PRV Pressure relief valve (Refer to Chapter 1; item )

Do not dispose of this product as household waste. Refer to

Chapter 6 (Maintenance procedures).

More marks and symbols are specified in this manual

11 1

[EN] English - K0457 Overview v

Issue 1

Overview There are three pressure stations in the PV 62x series:

•two pneumatic pressure stations to give you accurate and

controlled pressure and vacuum conditions:

PV 621: -950 mbar to 20 bar (-13.5 to 300 psi) version

PV 622: -950 mbar to 100 bar (-13.5 to 1500 psi) version

•one hydraulic pressure station to give you accurate and

controlled hydraulic pressure conditions:

PV 623: 0 to 1000 bar (15000 psi)

To give the attached equipment overpressure protection, there

are pressure relief valves (PRV) available for all the pressure

stations; refer to Section 1.5 (Accessories).

Other module options The pressure stations are part of a set of hand-held modules

that you can quickly put together to include a wide range of

calibrator functions.

Pressure calibrator (this user manual): You can use the

pressure stations on their own or you can attach the DPI 620

calibrator and a PM 620 module to make a fully integrated

pressure calibrator instrument.

Advanced modular calibrator, DPI 620 (user manual -

K0449): Optional item. This is a battery-powered instrument for

electrical measure and source operations and HART®

communications. It also supplies the power and user interface

functions for all the add-on modules. You can use the

touch-screen to display up to six different parameters.

Pressure modules, PM 620 (this user manual): Optional

item. These modules attach to a pressure station (PV 62x) to

give the DPI 620 calibrator the necessary pressure

measurement functionality. They are fully interchangeable

“plug and play” modules with no initial set-up or user

calibration.

Software (user manual - K0449): The DPI 620 calibrator

includes the following software:

Other accessories and options: For part numbers (P/N),

refer to Section 1.5 (Accessories).

PV 622

PV 621

PV 623

Pressure calibrator

DPI 620

PM 620

•documenting software •HART® communications

software

Issue 1

vi Summary of functions K0457 - [EN] English

Summary of

functions

This table gives a summary of the available functions with the

PV 62x pressure stations.

PV 62x - pressure station functions

Function

Pneumatic pressure stations

*PV 621: Pressure from vacuum (95%) to 20 bar (300 psi);

* PV 622: Pressure from vacuum (95%) to 100 bar (1500 psi)

Selector switch to change the pump operation from pressure

generator to vacuum generator

Needle point pressure release valve to control the release of

pressure.

Hydraulic pressure station

* PV 623: Hydraulic pressure from 0 to 1000 bar (15000 psi)

Internal hydraulic reservoir: 100 cm3(6.1 in3)

Self sealing pressure module connection to prevent fluid leaks.

Fast thermal stability for devices attached directly to the pressure

test connection (≤one minute)

All pressure stations

“Quick fit” pressure adaptors for the device under test

** Pressure connection for a PM 620 module

Volume adjuster to give accurate control of pressure conditions.

Latch mechanism to attach the DPI 620 calibrator to make a fully

integrated pressure calibrator instrument

** Pressure relief valves (PRV) to give overpressure protection.

** Pressure station + DPI 620 calibrator + PM 620 module

Measure pressure/Leak test

Documenting software

HART®(Highway Addressable Remote Transducer)

communications software to set up and calibrate devices that use

the HART®field communications protocol.

* Refer to Chapter 7 (Specification)

** Optional item

PV 622

PV 621

PV 623

Pressure calibrator

[EN] English - K0457 About this manual vii

Issue 1

About this manual This user manual is set up for you to use on a computer or

similar device that has the necessary software to read a

Portable Document Format (PDF) file.

It is supplied as a PDF on a compact disc (CD) but you can

copy or save the PDF onto a computer or similar device that

has the necessary PDF software.

To navigate between related items of information, the user

manual includes cross references and links; for example:

Note: If you move the PDF software cursor over an item that

has a link, the cursor symbol normally changes.

When you click (or tap) on a link, your PDF software shows the

applicable page.

•text cross references: ... Figure 1-1; Table 1-1; Chapter 1;

Section 1.5 (Accessories)

•some (but not all) symbols:

11 1

Issue 1

viii About this manual K0457 - [EN] English

[EN] English - K0457 Table of Contents viii

Issue 1

Table of Contents

Quick reference data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii

Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .v

Other module options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .v

Summary of functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi

About this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .vii

Chapter 1: Instrument parts, accessories and options

1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1.2 PV 621 models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1.2.1 Pressure relief valve (PRV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

1.2.2 Test port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

1.2.3 Pneumatic pressure release valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

1.2.4 Volume adjuster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

1.2.5 Selector (pressure/vacuum) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3

1.2.6 Pump (pressure/vacuum) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3

1.3 PV 622 models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4

1.3.1 Pressure relief valve (PRV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4

1.3.2 Test port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5

1.3.3 Pneumatic pressure release valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5

1.3.4 Pneumatic refill valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5

1.3.5 Volume adjuster wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5

1.3.6 Selector (pressure/vacuum) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7

1.3.7 Pump (pressure/vacuum) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7

1.4 PV 623 models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8

1.4.1 Pressure relief valve (PRV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8

1.4.2 Test port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9

1.4.3 Hydraulic pressure release valve/reservoir access. . . . . . . . . . . . . . . . . . . . .1-9

1.4.4 Hydraulic refill valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9

1.4.5 Volume adjuster wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10

1.5 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

Issue 1

ix Table of Contents K0457 - [EN] English

Chapter 2: Pneumatic pressure operation (PV 621)

2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2.2 Release the pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2.3 Attach/Remove the device under test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2.3.1 Procedure (to attach) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2

2.3.2 Procedure (to remove) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2

2.4 Attach/Adjust a PRV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

2.4.1 Procedure (to attach) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3

2.4.2 Procedure (to adjust) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3

2.5 Vacuum or pressure operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

2.5.1 Vacuum procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4

2.5.2 Pressure procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4

Chapter 3: Pneumatic pressure operation (PV 622)

3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3.2 Release the pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3.3 Attach/Remove the device under test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3.3.1 Procedure (to attach) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

3.3.2 Procedure (to remove) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

3.4 Attach/Adjust a PRV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3.4.1 Procedure (to attach) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3

3.4.2 Procedure (to adjust) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3

3.5 Vacuum or pressure operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

3.5.1 Vacuum procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4

3.5.2 Pressure procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4

Chapter 4: Hydraulic pressure operation (PV 623)

4.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

4.2 Fill the reservoir. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

4.3 Release the pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2

4.4 Attach/Remove the device under test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2

4.4.1 Procedure (to attach) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2

4.4.2 Procedure (to remove) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3

4.5 Attach/Adjust a PRV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

4.5.1 Procedure (to attach) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3

4.5.2 Procedure (to adjust) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3

4.6 Pressure operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4

4.6.1 Hydraulic pressure procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

4.6.2 Add more hydraulic fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5

4.6.3 Drain hydraulic fluid from the device under test . . . . . . . . . . . . . . . . . . . . . . . 4-5

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