GEA T.VIS M-15 User manual

Operating Instructions
Control Top T.VIS® M-15
Edition 2017-10-16
English

2
Operating Instructions · Control Top T.VIS® M-15
Edition 2017-10-16
Product Control Top T.VIS® M-15
Document Operating Instructions
Edition 2017-10-16
English
Manufacturer GEA Tuchenhagen GmbH
Am Industriepark 2-10
D-21514 Büchen
Phone:[phone]
Fax: [phone]
Mail: sales.geatuchenhage[email protected]
Web: http://www.tuchenhagen.com
This document is protected by copyright. All rights reserved. The document may not, in
whole or in part, be copied, reproduced, translated or reduced to an electronic medium
of machine-readable form without the express permission of GEA Tuchenhagen GmbH.
Wordmarks The designations T.VIS®, VARIVENT®, ECOVENT®, STERICOM®VESTA®and LEFF®
are protected trademarks of GEA Tuchenhagen GmbH.

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Table of Contents
Notes for the Reader ...................................................................................................................................... 6
Binding Character of These Operating Instructions ......................................................................................... 6
Notes on the Illustrations .................................................................................................................................. 6
Symbols and Highlighting ................................................................................................................................. 7
Abbreviations and Terms ................................................................................................................................. 8
Safety ............................................................................................................................................................. 10
Safety Note ..................................................................................................................................................... 10
Operator's Duties ............................................................................................................................................ 10
Qualification of Staff ....................................................................................................................................... 11
Supplementary Regulations ........................................................................................................................... 12
Instructions for the Safe Operation ................................................................................................................. 13
•General Principles ...................................................................................................................................... 13
•Installation .................................................................................................................................................. 13
•Commissioning/Setup Mode ...................................................................................................................... 14
•Setting into Operation ................................................................................................................................. 14
•Operation .................................................................................................................................................... 14
•Shutting Down ............................................................................................................................................ 15
•Maintenance and Repair ............................................................................................................................ 15
•Disassembly ............................................................................................................................................... 16
•Environmental Protection ........................................................................................................................... 16
•Electrical Equipment................................................................................................................................... 16
Signage .......................................................................................................................................................... 17
Residual Risk ................................................................................................................................................. 17
•Hazard Areas ............................................................................................................................................. 17
•Residual Dangers ....................................................................................................................................... 18
•Electrostatically Endangered Components and Modules ........................................................................... 18
Transport and Storage ................................................................................................................................. 19
Scope of Supply ............................................................................................................................................. 19
Transport ........................................................................................................................................................ 19
Storage ........................................................................................................................................................... 19
Intended Purpose ......................................................................................................................................... 20
Designated Use .............................................................................................................................................. 20
Requirements for the Operation ..................................................................................................................... 20
Improper Operating Conditions ...................................................................................................................... 21
Conversion Work ............................................................................................................................................ 21
IP Protection Classes ..................................................................................................................................... 22
Design and Function .................................................................................................................................... 23
Design ............................................................................................................................................................ 23
Function .......................................................................................................................................................... 26
•Operation Principle ..................................................................................................................................... 26
•Control Top without Solenoid Valves ......................................................................................................... 26
•Control Top with Solenoid Valves .............................................................................................................. 27
•Control Top with Cap .................................................................................................................................. 27
•Safety Air Exhaust/Installation Position ...................................................................................................... 28

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Operating Instructions · Control Top T.VIS® M-15
Edition 2017-10-16
Connection .................................................................................................................................................... 29
Establishing Hose Connections ...................................................................................................................... 29
Pneumatic Connections .................................................................................................................................. 29
•Control Top without or with 1 Solenoid Valve ............................................................................................. 29
•Control Top with 2 Solenoid Valves ............................................................................................................ 30
•Control Top with 3 Solenoid Valves ............................................................................................................ 31
Electrical Connections..................................................................................................................................... 32
•Overview ..................................................................................................................................................... 32
•ASI Connections ......................................................................................................................................... 33
•External Proximity Switch (170) .................................................................................................................. 35
•Electrical 24 V DC Wiring ............................................................................................................................ 36
•Electrical Wiring of AS-Interface V.3.0 ........................................................................................................ 39
•Electrical Wiring of AC-Interface – AC Voltage ........................................................................................... 40
•Electrical DeviceNet Wiring ......................................................................................................................... 41
Wiring Diagram for 24 V DC Control Systems with P Logic ............................................................................ 43
Wiring Diagram for 24 V DC Control Systems with N Logic............................................................................ 45
Wiring Diagram for T.VIS M-15 with Adapter Module ..................................................................................... 47
Wiring Diagram for T.VIS M-15 24 V DC ........................................................................................................ 48
Visual Display.................................................................................................................................................. 49
Setting into Operation .................................................................................................................................. 50
Switching on the Control Air ............................................................................................................................ 50
Switching on the Operating Voltage ................................................................................................................ 50
Checking Valve Actuation ............................................................................................................................... 51
Service Function ............................................................................................................................................. 51
Adjusting the Sensor in the Control Top ......................................................................................................... 52
•Seat Valves – Position of Sensor S1 Down ................................................................................................ 52
•Seat Valves – Position of Sensor S1 Up ..................................................................................................... 56
•T-smart Butterfly Valves .............................................................................................................................. 59
Adjusting the Proximity Switch in the Lantern on Double-Disks Without Balancer ........................................ 62
Adjusting the Proximity Switch in the Lantern of PMO Valve Type M/2.0 ....................................................... 64
Test Procedure for
Tuchenhagen PMO Valves Type M/2.0 .......................................................................................................... 67
•Purpose ....................................................................................................................................................... 67
•Process Overview ....................................................................................................................................... 67
•Hardware Description ................................................................................................................................. 67
•Test Procedure 1 ........................................................................................................................................ 68
•Test Procedure 2 ........................................................................................................................................ 69
Mounting the Control Top to Different Valves............................................................................................ 70
Mounting to VARIVENT Valve or STERICOM Valve Types N_A/D, R ........................................................... 71
Mounting to a Butterfly Valve T-smart 8000 .................................................................................................... 72
Mounting to a Butterfly Valve T-smart 7 and a Mixproof Butterfly Valve T-smart 9 ........................................ 73
Mounting to ECOVENT Valves N_ECO and W_ECO ..................................................................................... 74
Mounting to VESTA Valve H_A/M................................................................................................................... 76
Mounting to VESTA Valve H_A....................................................................................................................... 78
Mounting to Valve N_/E or W_/E or STERICOM Valve .................................................................................. 80
Mounting to a T-smart Single-Seat and Double-Seal Valve ............................................................................ 81
Fitting to an ASEPTOMAG Valve.................................................................................................................... 83
Replacing Control Tops................................................................................................................................... 84

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Malfunctions ................................................................................................................................................. 85
Maintenance .................................................................................................................................................. 86
Inspections ..................................................................................................................................................... 86
Cleaning ......................................................................................................................................................... 87
Removing the Control Top from the Valve ..................................................................................................... 87
Dismantling the Control Top into its Components .......................................................................................... 88
•Variants of the Control Top ........................................................................................................................ 88
•Removing the Cap ...................................................................................................................................... 89
•Removing the Solenoid Valves and the Control Plate ................................................................................ 90
•Removing the Logic Element NOT (Sealing Package) .............................................................................. 92
•Fitting the Logic Element NOT (Sealing Package) ..................................................................................... 93
•Removing the Adapter Module ................................................................................................................... 94
•Removing the Interface Module ................................................................................................................. 95
•Removing the Pneumatic Block ................................................................................................................. 96
•Fitting the Pneumatic Block ........................................................................................................................ 97
Replacing the Seals on the Base ................................................................................................................... 98
Disposal .......................................................................................................................................................... 99
Technical Data ............................................................................................................................................ 100
Type Plate .................................................................................................................................................... 100
General Technical Data ................................................................................................................................ 102
Specification of 24 V DC Interface Module ................................................................................................... 104
Specifications for AS-Interface Adapter Module ........................................................................................... 105
Specifications for DeviceNet Adapter Module .............................................................................................. 106
DIP Switch .................................................................................................................................................... 107
Specifications for AC-Interface Adapter Module .......................................................................................... 108
Accessories ................................................................................................................................................. 109
Tools ............................................................................................................................................................. 109
Lubricants ..................................................................................................................................................... 110
Equipment .................................................................................................................................................... 110
Spare Parts List ...........................................................................................................................................112
Dimension Sheet..........................................................................................................................................123
Spare Parts Lists – Switch Bar...................................................................................................................124
Dimension Sheet – Switch Bar...................................................................................................................126

Notes for the Reader
Notes on the Illustrations
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Operating Instructions · Control Top T.VIS® M-15
Edition 2017-10-16
Notes for the Reader
The present Operating Instructions are part of the user information for the control top.
The Operating Instructions contain all the information you need to transport, install,
commission, operate and carry out maintenance for the control top.
Binding Character of These Operating Instructions
These Operating Instructions contain the manufacturer's instructions for the operator of
the control top and for all persons who work on or use the control top regarding the
procedures to follow.
Carefully read these Operating Instructions before starting any work on or using the
control top. Your personal safety and the safety of the control top can only be ensured if
you act as described in the Operating Instructions.
Store the Operating Instructions in such a way that they are accessible to the operator
and the operating staff during the entire life cycle of the control top. When the location is
changed or the control top is sold make sure you also provide the Operating Instruc-
tions.
Notes on the Illustrations
The illustrations in these Operating Instructions show the control top in a simplified form.
The actual design of the control top can differ from the illustration. For detailed views
and dimensions of the control top please refer to the design documents.

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Notes for the Reader
Symbols and Highlighting
Symbols and Highlighting
In these Operating Instructions, important information is highlighted by symbols or
special formatting. The following examples illustrate the most important types of high-
lighting.
DANGER
Warning: Fatal Injuries.
Failure to observe the warning can result in serious damage to health, or even death.
The arrow identifies a precautionary measure you have to take to avoid the hazard.
WARNING
Warning: Serious Injuries.
Failure to observe the warning can result in serious damage to health.
The arrow identifies a precautionary measure you have to take to avoid the hazard.
CAUTION
Warning: Injuries.
Failure to observe the warning can result in minor or moderate damage to health.
The arrow identifies a precautionary measure you have to take to avoid the hazard.
IMPORTANT NOTE
Warning: Damage to Property.
Failure to observe the warning can result in serious damage to the control top or in the
vicinity of the valve.
The arrow identifies a precautionary measure you have to take to avoid the hazard.
EXPLOSION HAZARD
Warning: Explosions.
Failure to observe the warning can result in a severe explosion.
The arrow identifies a precautionary measure you have to take to avoid the hazard.
Carry out the following steps: = Start of a set of instructions.
1. First step in a sequence of operations.
2. Second step in a sequence of operations.
Result of the previous operation.
The operation is complete, the goal has been achieved.

Notes for the Reader
Abbreviations and Terms
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Operating Instructions · Control Top T.VIS® M-15
Edition 2017-10-16
NOTE
Further useful information.
Abbreviations and Terms
Abbreviation Explanation
A Output
approx. approximately
°C Unit of measurement of temperature [degree Celsius]
CAN_H Communication DeviceNet
CAN_L Communication DeviceNet
CSA Canadian Standards Association
COM Communication
DIN German standard issued by DIN (Deutsches Institut für Normung e.V.,
German Institute for Standardization)
EN European Standard
E Input
ESD Electrostatic discharge
ext. external
IP Protection class
LED Light-emitting diode
LEFF Low Emission Flip Flop
Low emission clock pulse circuit
L+ Positive conductor
L- Negative conductor
mA Unit of measurement of current [milliampere]
max. maximum
mm Unit of measurement of length [millimetre]
MMetric
Nm Unit of measurement of work [newton metre]
UNIT OF TORQUE 1 Nm = 0.737 lbft
Pound-Force (lb) + Feet (ft)
NOT element Logic element
NPN Current sinking, negative logic
PA Polyamide
PCB Board
PE-LD Low-density polyethylene

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Notes for the Reader
Abbreviations and Terms
PNP Current sourcing, positive logic
Prox. Proximity switch
SET-UP Self-learning installation
During commissioning and maintenance, the SET-UP procedure carries out
all the necessary settings for the generation of messages.
PLC Programmable Logic Controller
a/f Indicates the size of spanners [width across flats]
T.VIS Tuchenhagen Valve Information System
TPE Thermoplastic elastomer
UVoltage
UL Underwriters Laboratories
Underwriters Laboratories is an independent organization which tests and
certifies products with regard to their safety.
V+ Supply +DeviceNet
V- Supply -DeviceNet
V AC Volt alternating current
V DC Volt direct current
W Unit of measurement of power [Watt]
Inch OD Pipe dimension acc. to British standard
(BS), Outside Diameter
Inch IPS US pipe dimension
Iron Pipe Size
Abbreviation Explanation

Safety
Operator's Duties
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Operating Instructions · Control Top T.VIS® M-15
Edition 2017-10-16
Safety
Safety Note
The control top is operationally reliable. It was built according to state-of-the-art stand-
ards.
Nevertheless, the control top can pose dangers, especially if
•the control top is not used in accordance with its intended use,
•the control top is not used correctly,
•the control top is operated under impermissible operating conditions.
Operator's Duties
In your capacity as operator of the facility you bear a particular responsibility for the
proper and safe handling of the control top in your facility. Only use the control top when
it is in perfect condition to prevent danger to persons and property.
These Operating Instructions contain the information you and your staff need for the
safe and reliable operation during the entire service life of the control top. Be sure to
read these Operating Instructions carefully and ensure that the measures described
here are observed.