Gehl 5625 Guide

5625
Skid Loader
SERVICE PARTS MANUAL
Form No.
907221
Replaces
904267

Introduction
When ordering service parts, specify the correct part
number, full description, quantity required, the unit
model number and serial number.
The model and serial numbers for this unit are on a
Decal located inside the right Chassis Riser, between
the Lift Arm and Lift Cylinder. “Right” and “Left” are
determined from a position sitting on the Seat and fac-
ing forward.
GEHL
Company reserves the right to make changes
or improvements in the design or construction of any
part of the unit without incurring the obligation to
install such changes on any previously delivered units.
NOTE:
On original tire replacement, Company
policy prohibits the sale of replacement tires for all
GEHL machinery. Replacement Wheel Sets are
available and tire size information is called out
with the Wheel Sets to facilitate replacement tire
selection. ALL REPLACEMENT TIRES MUST BE
PURCHASED LOCALLY.
NOTE:
Replacement batteries are not provided
by the GEHL Company. For battery specifications
see pages titled “Battery & Engine Electrical Wir-
ing.” ALL REPLACEMENT BATTERIES MUST BE
PURCHASED LOCALLY.
Refer to the abbreviations table located on this page for
the various fastener descriptions. Standard attaching
hardware torque values are also provided on the inside
back cover.
Items shown in the parts list that do not have Reference
Numbers are shown for reference purposes only and
are NOT available for purchase.
Unless otherwise specified, all Cap Screws or Bolts are
Grade 5, cadmium or zinc plated; Hexagon Nuts for
Grade 5 Screws or Bolts are Grade B; Hexagon Nuts
for other Screws or Bolts are Grade A.
Refer to the Operator’s manual for additional informa-
tion regarding GEHL attachments and accessories.
NOTE:
The following abbreviations may be used
herein:
A/C - Air Cleaner
AR - As Required
ASSY - Assembly
C5Z - Class 5 Zinc Plated
CB - Carriage Bolt
CS - Cap Screw (Hexagon Head)
CYL - Cylinder
DEG - Degree
FW - Flat Washer
GR - Grade
HHC - Hex Head Cap Screw
INT - Internal
JIC - Joint Industry Conference
L - Lock Washer
LN - Lock Nut
LT - Left
MM - Millimeter
N - Nut (Hex Head)
N/A - Not Applicable
NEG - Negative
NILN - Nylon Insert Lock Nut
NF - National Fine
NPT - National Pipe Thread
P - Plain Washer
PBY - Power Beyond
PL - Plain
POS - Positive
REF - Reference
RHMS - Round Head Machine Screw
ROPS - Roll-Over Protective Structure
RT - Right
SHCS - Socket Head Cap Screw
SHSS - Socket Head Set Screw
SN - Serial Number
SQ - Square
STR - Straight
T-Teeth
TCS - Thread Cutting Screw
TFS - Thread Forming Screw
THMS - Truss Head Machine Screw
THRD - Thread
UNC - Unified National Coarse (Thread)
UNF - Unified National Fine (Thread)

PRINTED IN U.S.A. 1907221/BP0698
Table of Contents
MAIN LOADER COMPONENTS
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inside Front Cover
Decal Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Chassis, Fuel Tank, Grille and Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Axles, Drive Chains & Related Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
ROPS Seat & Engine Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Restraint Bar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Instrument Panel, Wiring and Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Standard Lights, Wiring and Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Battery and Engine Electrical Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Diesel Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Throttle Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Air Cleaner, Muffler, Hydraulic Oil Cooler and Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Radiator and Hydraulic Oil Cooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Hydraulics, Pump, Filter, and Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
High Flow Hydraulics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Frame Mounted Front Hydraulics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Hydrostatic System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Traction Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Lift/Tilt Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Tandem Pump Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Lift/Tilt Hydraulics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Auxiliary Hydraulics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Lift Arm and Gehl Quick-Tach™ System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Hand Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Sound Deadening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
HYDRAULIC COMPONENTS
Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Grapple Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Tandem Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Single Gear Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Boost Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Dual Gear Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Main Control Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
Charge Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Self-Leveling Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Planetary Gearcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
ATTACHMENTS
Utility and Light Material Buckets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
68 Inch Dirt and Construction Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
68 Inch Industrial Bucket and Grapple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
65 & 68 Inch Industrial Bucket and Grapple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Utility Fork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Utility Grapple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Pallet Forks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Hardware Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
O-Ring Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inside Back Cover

SL5625 - DECALS
907221/BP0698 2PRINTED IN U.S.A.
Decal Application
CAUTION
ALWAYS read and abide by the safety rules
and information shown on the decals. If
decals become damaged, unreadable or if
the unit is repainted, the decals MUST be
replaced. If repainting, make sure all decals
which apply to the machine are properly
affixed to the unit in their proper location.
Decal location information is provided to assist in the
proper selection and application of new decals in the
event of the original decals become damaged or the
machine is repainted.
For correct replacement of decals, compare the close-up
location photographs to your machine before starting to
refinish the unit. Check off each required decal using the
illustration reference number to find the part number,
description, and quantity in the list. Refer to the appro-
priate illustrations for replacement locations.
NOTE:
Refer to the SAFETY chapter of the
Operator’s Manual for the specific information
provided on all of the various Safety Decals.
Before applying decals, surfaces must be free from dirt,
dust, grease, and other foreign material. To apply a
decal, remove the smaller portion of the decal backing
paper and apply exposed adhesive backing to the clean
surface while maintaining proper position and alignment.
Slowly peel off the other backing paper while applying
hand pressure to smooth out the decal surface.
Paint Finish - SN 8468 and later
Use the following chart to order paint for refinishing.
Number Quantity Product
906213 1 gallon Construction Yellow
906323 1 quart Charcoal Gray
906317 1 gallon Charcoal Gray
906214 6 - 12 oz Spray Cans Construction Yellow
906318 6 - 12 oz Spray Cans Charcoal Gray
Paint Finish - Before SN 8468
Use the following chart to order paint for refinishing.
Number Quantity Product
903892 1 gallon Industrial Yellow
902873 1 gallon Black
903891 6 - 12 oz Spray Cans Industrial Yellow
902875 6 - 12 oz Spray Cans Black
Decals
NOTES

SL5625 - DECALS
PRINTED IN U.S.A. 3907221/BP0698
Decal List
Decals may be purchased individually or in kit form. This
listing is repeated on each decal page for your convenience.
Ref. Part
No. No. Description
122959 Decal Kit - 5625SX and 5625DX
1 056859 Coolant Mixture
2 073458 Non-Skid Surface Strip (2 places)
3 067493 Red Reflector Strip (2 places)
4 072794 Hydraulic Oil Symbol
5 072797 Diesel Fuel Symbol
6 072798 Coolant Under Pressure
7 072853 Lift/Tilt Lever (T-Bar only)
8 072854 Traction Lever (T-Bar only)
9 073075 Slow-Fast (Turtle-Rabbit) Symbol
10 073076 Brake Symbol
11 079362 Hydraulic Oil Level
12 091033 WARNING - Jump Starting Loader
13 091035 DANGER - Lift Arm Raised
14 091050 DANGER - Rotating Component
15 093202 DANGER - Avoid Electrical Contact
16 093366 IMPORTANT - Locate Manual Here
17 093367 WARNING - Owner’s Responsibility
18 093474 WARNING - General Safety Precautions
19 093475 WARNING - Carry Load Low
20 093477 WARNING - Overhead Guard Safety Latch
21 093479 WARNING - Carry Load Low
22 093484 DANGER - Proper Heating Unit Ground
23 093481 Operating Capacity
24 094584 Auxiliary Hydraulics
25 079487 Service Guide
26 122616 GEHL on vertical risers (2 places)
27 122289 GEHL 2-1/2 x 11-3/4 (on grille)
28 122432 GEHL 2 x 9 (on lift arm)
29 127273 5625SX (2)
29 127274 5625DX (2)
30 122718 WARNING - Quick Tach Locking Pin
31 122745 WARNING - Gas Cylinder (2 places)
32 123912 WARNINGS
33 123378 Forward/Reverse (Hand/Foot only)
34 123379 Forward/Reverse-Aux (Hand/Foot only)
35 123380 Lift (Hand/Foot only)
36 123381 Tilt (Hand/Foot only)
37 094951 Made in USA
38 123598 Dual Pump Operating Instructions
(5625DX only)
39 121030 Non-Skid Strip (3 places)
40 129361 Case/Operators Manual
41 078580 Pouch/Manual
2
28
13
26
31
29
3
25
27
5
12
22

SL5625 - DECALS
907221/BP0698 4PRINTED IN U.S.A.
Decal List
Decals may be purchased individually or in kit form. This
listing is repeated on each decal page for your convenience.
Ref. Part
No. No. Description
122959 Decal Kit - 5625SX and 5625DX
1 056859 Coolant Mixture
2 073458 Non-Skid Surface Strip (2 places)
3 067493 Red Reflector Strip (2 places)
4 072794 Hydraulic Oil Symbol
5 072797 Diesel Fuel Symbol
6 072798 Coolant Under Pressure
7 072853 Lift/Tilt Lever (T-Bar only)
8 072854 Traction Lever (T-Bar only)
9 073075 Slow-Fast (Turtle-Rabbit) Symbol
10 073076 Brake Symbol
11 079362 Hydraulic Oil Level
12 091033 WARNING - Jump Starting Loader
13 091035 DANGER - Lift Arm Raised
14 091050 DANGER - Rotating Component
15 093202 DANGER - Avoid Electrical Contact
16 093366 IMPORTANT - Locate Manual Here
17 093367 WARNING - Owner’s Responsibility
18 093474 WARNING - General Safety Precautions
19 093475 WARNING - Carry Load Low
20 093477 WARNING - Overhead Guard Safety Latch
21 093479 WARNING - Carry Load Low
22 093484 DANGER - Proper Heating Unit Ground
23 093481 Operating Capacity
24 094584 Auxiliary Hydraulics
25 079487 Service Guide
26 122616 GEHL on vertical risers (2 places)
27 122289 GEHL 2-1/2 x 11-3/4 (on grille)
28 122432 GEHL 2 x 9 (on lift arm)
29 127273 5625SX (2)
29 127274 5625DX (2)
30 122718 WARNING - Quick Tach Locking Pin
31 122745 WARNING - Gas Cylinder (2 places)
32 123912 WARNINGS
33 123378 Forward/Reverse (Hand/Foot only)
34 123379 Forward/Reverse-Aux (Hand/Foot only)
35 123380 Lift (Hand/Foot only)
36 123381 Tilt (Hand/Foot only)
37 094951 Made in USA
38 123598 Dual Pump Operating Instructions
(5625DX only)
39 121030 Non-Skid Strip (3 places)
40 129361 Case/Operators Manual
41 078580 Pouch/Manual
17
16
7
9
10
8
18
15
24
41
Before SN 9798
Before SN 9798
Before SN 9798
Before SN 9798
Before SN 9798
18
S/N 9798 & LATER
15
S/N 9798 & LATER

SL5625 - DECALS
PRINTED IN U.S.A. 5907221/BP0698
Decal List
Decals may be purchased individually or in kit form. This
listing is repeated on each decal page for your convenience.
Ref. Part
No. No. Description
122959 Decal Kit - 5625SX and 5625DX
1 056859 Coolant Mixture
2 073458 Non-Skid Surface Strip (2 places)
3 067493 Red Reflector Strip (2 places)
4 072794 Hydraulic Oil Symbol
5 072797 Diesel Fuel Symbol
6 072798 Coolant Under Pressure
7 072853 Lift/Tilt Lever (T-Bar only)
8 072854 Traction Lever (T-Bar only)
9 073075 Slow-Fast (Turtle-Rabbit) Symbol
10 073076 Brake Symbol
11 079362 Hydraulic Oil Level
12 091033 WARNING - Jump Starting Loader
13 091035 DANGER - Lift Arm Raised
14 091050 DANGER - Rotating Component
15 093202 DANGER - Avoid Electrical Contact
16 093366 IMPORTANT - Locate Manual Here
17 093367 WARNING - Owner’s Responsibility
18 093474 WARNING - General Safety Precautions
19 093475 WARNING - Carry Load Low
20 093477 WARNING - Overhead Guard Safety Latch
21 093479 WARNING - Carry Load Low
22 093484 DANGER - Proper Heating Unit Ground
23 093481 Operating Capacity
24 094584 Auxiliary Hydraulics
25 079487 Service Guide
26 122616 GEHL on vertical risers (2 places)
27 122289 GEHL 2-1/2 x 11-3/4 (on grille)
28 122432 GEHL 2 x 9 (on lift arm)
29 127273 5625SX (2)
29 127274 5625DX (2)
30 122718 WARNING - Quick Tach Locking Pin
31 122745 WARNING - Gas Cylinder (2 places)
32 123912 WARNINGS
33 123378 Forward/Reverse (Hand/Foot only)
34 123379 Forward/Reverse-Aux (Hand/Foot only)
35 123380 Lift (Hand/Foot only)
36 123381 Tilt (Hand/Foot only)
37 094951 Made in USA
38 123598 Dual Pump Operating Instructions
(5625DX only)
39 121030 Non-Skid Strip (3 places)
40 129361 Case/Operators Manual
41 078580 Pouch/Manual
39
38
36
35
21
19
37
23
30
32
33
34

SL5625 - DECALS
907221/BP0698 6PRINTED IN U.S.A.
Decal List
Decals may be purchased individually or in kit form. This
listing is repeated on each decal page for your convenience.
Ref. Part
No. No. Description
122959 Decal Kit - 5625SX and 5625DX
1 056859 Coolant Mixture
2 073458 Non-Skid Surface Strip (2 places)
3 067493 Red Reflector Strip (2 places)
4 072794 Hydraulic Oil Symbol
5 072797 Diesel Fuel Symbol
6 072798 Coolant Under Pressure
7 072853 Lift/Tilt Lever (T-Bar only)
8 072854 Traction Lever (T-Bar only)
9 073075 Slow-Fast (Turtle-Rabbit) Symbol
10 073076 Brake Symbol
11 079362 Hydraulic Oil Level
12 091033 WARNING - Jump Starting Loader
13 091035 DANGER - Lift Arm Raised
14 091050 DANGER - Rotating Component
15 093202 DANGER - Avoid Electrical Contact
16 093366 IMPORTANT - Locate Manual Here
17 093367 WARNING - Owner’s Responsibility
18 093474 WARNING - General Safety Precautions
19 093475 WARNING - Carry Load Low
20 093477 WARNING - Overhead Guard Safety Latch
21 093479 WARNING - Carry Load Low
22 093484 DANGER - Proper Heating Unit Ground
23 093481 Operating Capacity
24 094584 Auxiliary Hydraulics
25 079487 Service Guide
26 122616 GEHL on vertical risers (2 places)
27 122289 GEHL 2-1/2 x 11-3/4 (on grille)
28 122432 GEHL 2 x 9 (on lift arm)
29 127273 5625SX (2)
29 127274 5625DX (2)
30 122718 WARNING - Quick Tach Locking Pin
31 122745 WARNING - Gas Cylinder (2 places)
32 123912 WARNINGS
33 123378 Forward/Reverse (Hand/Foot only)
34 123379 Forward/Reverse-Aux (Hand/Foot only)
35 123380 Lift (Hand/Foot only)
36 123381 Tilt (Hand/Foot only)
37 094951 Made in USA
38 123598 Dual Pump Operating Instructions
(5625DX only)
39 121030 Non-Skid Strip (3 places)
40 129361 Case/Operators Manual
41 078580 Pouch/Manual
14
61
4
11
20

SL5625 - DECALS
PRINTED IN U.S.A. 7907221/BP0698
Decal List
Decals may be purchased individually or in kit form. This
listing is repeated on each decal page for your convenience.
Ref. Part
No. No. Description
122959 Decal Kit - 5625SX and 5625DX
1 056859 Coolant Mixture
2 073458 Non-Skid Surface Strip (2 places)
3 067493 Red Reflector Strip (2 places)
4 072794 Hydraulic Oil Symbol
5 072797 Diesel Fuel Symbol
6 072798 Coolant Under Pressure
7 072853 Lift/Tilt Lever (T-Bar only)
8 072854 Traction Lever (T-Bar only)
9 073075 Slow-Fast (Turtle-Rabbit) Symbol
10 073076 Brake Symbol
11 079362 Hydraulic Oil Level
12 091033 WARNING - Jump Starting Loader
13 091035 DANGER - Lift Arm Raised
14 091050 DANGER - Rotating Component
15 093202 DANGER - Avoid Electrical Contact
16 093366 IMPORTANT - Locate Manual Here
17 093367 WARNING - Owner’s Responsibility
18 093474 WARNING - General Safety Precautions
19 093475 WARNING - Carry Load Low
20 093477 WARNING - Overhead Guard Safety Latch
21 093479 WARNING - Carry Load Low
22 093484 DANGER - Proper Heating Unit Ground
23 093481 Operating Capacity
24 094584 Auxiliary Hydraulics
25 079487 Service Guide
26 122616 GEHL on vertical risers (2 places)
27 122289 GEHL 2-1/2 x 11-3/4 (on grille)
28 122432 GEHL 2 x 9 (on lift arm)
29 127273 5625SX (2)
29 127274 5625DX (2)
30 122718 WARNING - Quick Tach Locking Pin
31 122745 WARNING - Gas Cylinder (2 places)
32 123912 WARNINGS
33 123378 Forward/Reverse (Hand/Foot only)
34 123379 Forward/Reverse-Aux (Hand/Foot only)
35 123380 Lift (Hand/Foot only)
36 123381 Tilt (Hand/Foot only)
37 094951 Made in USA
38 123598 Dual Pump Operating Instructions
(5625DX only)
39 121030 Non-Skid Strip (3 places)
40 129361 Case/Operators Manual
41 078580 Pouch/Manual
40 17
SN 9798 & LATER
SN 9798 & LATER
SN 9798 & LATER
16
2
39

SL5625 - CHASSIS, FUEL TANK, GRILLE AND COVERS
907221/BP0698 8PRINTED IN U.S.A.
SN 8565 AND LATER (H/F), SN 8868 AND LATER (T-BAR)
47
Before SN 9548
46
31
6
43
44
45
8
7
Hand/Foot
10
9
14
T-Bar
12 11
13
18 19
16
15 17
30
31
SN 9051 and Later
57
40
39
42
2
58
41 36
34
38
33
3
4
35
5
36
32
22
24
29 28
27
21
20
52
26
25
49
54
56
23
51
53
55
52 49
48
50
37
1
DX units only
Early Units
Before SN 10406
26
25
G1002

SL5625 - CHASSIS, FUEL TANK, GRILLE AND COVERS
PRINTED IN U.S.A. 9907221/BP0698
SN 8565 AND LATER (H/F), SN 8868 AND LATER (T-BAR)
a) Before SN 9548.
b) SN 9548 and later.
c) SN 9051 and later.
d) SN 10406 and later.
e) Before SN 10406. Continued on next page
Ref Part Quantity
No. No. Description 5625
1 REF CHASSIS 1
2 088230 PLATE/FLOOR 1
650495 CS 1/2 X 1-1/4 (L, P) 2
3 078595 COVER/ACCESS 2
651168 TFS 3/8 X 3/4 24
4 046022 BOLT/WHEEL 32
5128909 WASHER 32
6 113495 STOP/LIFTARM 2
071706 1/2 LN (2P) 4
7 113496 SHIM/LIFTARM 0.598 INCH AR
113497 SHIM/LIFTARM 0.125 INCH AR
8 075308 STRIP/BOLT 1
650448 CS 1/4 X 3/4 (NILN) 5
9 080072 FLAP/RUBBER 1
10 127596 FILLER/CHASSIS 2
650487 CS 5/16 X 1 (2P, NILN) 4
11 123816 PLUG/HOLE 1
12 123847 COVER/RT 1
650545 CS 5/16 X 1-1/4 (2P, NILN) 2
13 123664 COVER/LT 1
650545 CS 5/16 X 1-1/4 (2P, NILN) 2
14 123700 COVER/RT 1
650486 CS 5/16 X 3/4 (L, P) 2
15 123693 COVER/FOOT CONTROLS 1
650486 CS 5/16 X 3/4 (L, P) 2
067847 3/8 NILN (P) 2
16 121743 COVER/RT 1
650486 CS 5/16 X 3/4 (L, P) 2
17 127310 FLOOR ASSEMBLY 1
650486 CS 5/16 X 3/4 (L, P) 4
067847 3/8 NILN (P) 2
18 123691 PLATE/PUMP COVER 1
651168 TFS 3/8 X 3/4 2
19 121745 COVER/LT 1
650486 CS 5/16 X 3/4 (L, P) 2
20 650916 NIPPLE/PIPE 1/2 X 2-1/2 1
21 660027 COUPLING/PIPE 1/2 1
22 660046 BUSHING/HEX REDUCER 1/2 X 3/8 1
23 128591 BREATHER/RESERVOIR 1
24 127342 CAP/HYDRAULIC RESERVOIR 1
25 123964eCOVER/HYDRAULIC TANK 1
130021dCOVER/HYDRAULIC TANK 1
650934 TFS 3/8 X 1 8
26 096236eWINDOW/OIL LEVEL 1
130006dWINDOW/OIL LEVEL 1
27 660080 PLUG/PIPE 1
28 650576 PLUG/PIPE 1
29 057569 PLUG/PIPE MAGNETIC 1
30 079339 BRACE/TANK 1
650704 CB 3/8 X 1 1
070856 FLANGED LOCK NUT 1
31 073115 GUARD/SPILL 1
650293 TFS #10 X 3/8 2

SL5625 - CHASSIS, FUEL TANK, GRILLE AND COVERS
907221/BP0698 10 PRINTED IN U.S.A.
SN 8565 AND LATER (H/F), SN 8868 AND LATER (T-BAR)
47
Before SN 9548
46
31
6
43
44
45
8
7
Hand/Foot
10
9
14
T-Bar
12 11
13
18 19
16
15 17
30
31
SN 9051 and Later
57
40
39
42
2
58
41 36
34
38
33
3
4
35
5
36
32
22
24
29 28
27
21
20
52
26
25
49
54
56
23
51
53
55
52 49
48
50
37
1
DX units only
Early Units
Before SN 10406
26
25
G1002

SL5625 - CHASSIS, FUEL TANK, GRILLE AND COVERS
PRINTED IN U.S.A. 11 907221/BP0698
SN 8565 AND LATER (H/F), SN 8868 AND LATER (T-BAR)
a) Before SN 9548.
b) SN 9548 and later.
c) SN 9051 and later.
Ref Part Quantity
No. No. Description 5625
32 123661bCAP/LOCKING (INCLUDES KEY 080306) 1
096613bCAP/NON-LOCKING 1
33 079335 TUBE/RETURN 1
34 079336 TUBE/SUCTION 1
35 121008 FITTING/COMPRESSION 2
36 087852 CLAMP/HOSE 3
37 128621bTANK/FUEL 1
38 650517 PLUG/HEX SOCKETHEAD 1/4 PIPE 1
39 087867 GUIDE/TANK LOWER 1
650486 CS 5/16 X 3/4 (NILN) 2
40 087866 SUPPORT/FUEL TANK 1
41 089042 SENDER/FUEL 1
651312 THMS #10-24 X 1/2 5
42 072343 GASKET/FUEL SENDER 1
43 088921aTANK/FUEL 1
44 061166aCLAMP/HOSE 1
45 079482aADAPTER/TANK 1
46 079483aFLANGE/TANK 1
47 079416aCAP/LOCKING (INCLUDES KEY 080306) 1
128170aCAP/NON-LOCKING 1
48 127311 GRILL/REAR 1
49 088035 PIN/PIVOT 2
650495 CS 1/2 X 1-1/4 (L, P) 2
50 088034 LOCK/COVER 1
650487 CS 5/16 X 1 (NILN) 2
51 R13247 SPRING/COMPRESSION 1
52 088140 PIN/LATCH 2
650706 CS 1/4 X 2 (NILN, 2P) 1
53 088141 ROD/LATCH 1
54 075237 BUSHING/PIVOT 3
55 088139 HANDLE/LATCH 1
650426 CS 1/4 X 1-1/4 (NILN, P) 1
56 062282 GRIP 1
57 128202cGUIDE/HOSE RT 1
650687 CB 5/16 X 3/4 (LN, P) 3
58 128192cGUIDE/HOSE LT 1
650687 CB 5/16 X 3/4 (LN, P) 3

SL5625 - CHASSIS, FUEL TANK, GRILLE AND COVERS
907221/BP0698 12 PRINTED IN U.S.A.
BEFORE SN 8868
33
32
31
Before SN 6401
89
67
1
10
11
12
13 14 15
16
18
17
19 30
29
52
30
2
40
41
39
37
3
42
43
25
4
37
35
36
34
5
26 27
28
29
33
32
46
49
47
23
24
20
20
22
21
21
44
45
50
51
48
45
47
31
38
G1003

SL5625 - CHASSIS, FUEL TANK, GRILLE AND COVERS
PRINTED IN U.S.A. 13 907221/BP0698
BEFORE SN 8868
a) SN 6401 and later.
b) Before SN 6401.
c) Before SN 8439.
d) SN 8238 and later. Continued on next page
Ref Part Quantity
No. No. Description 5625
1 REF CHASSIS 1
2 088230 PLATE/FLOOR 1
650495 CS 1/2 X 1-1/4 (L, P) 2
3 078595 COVER/ACCESS 2
651168 TFS 3/8 X 3/4 24
4 046022 BOLT/WHEEL 32
5 128909 WASHER 32
6113495aSTOP/LIFTARM 2
071706 1/2 LN (2P) 4
7113497aSHIM/LIFTARM AR
8088029bSTOP/LIFTARM 2
064260 5/16 NILN (P) 4
9088913bSHIM/THIN AR
10 088914bSHIM/THICK AR
11 089054 PLATE/FLOOR ASSEMBLY 1
650486 CS 5/16 X 3/4 (L, P) 4
12 064873 SHEET/NON SKID 2
13 127596 FILLER/CHASSIS 2
650487 CS 5/16 X 1 (2P, NILN) 4
14 088968 CONSOLE/SIDE RT 1
650486 CS 5/16 X 3/4 (L, P) 4
15 088967 CONSOLE/SIDE LT 1
650486 CS 5/16 X 3/4 (L, P) 4
16 660043 BUSHING/HEX REDUCER 1/4 X 1/8 1
17 660031 NIPPLE/PIPE 1/8 X 3 1
18 660025 COUPLING/PIPE 1/8 1
19 570016 FITTING/RELIEF 1
20 079168 ELBOW 2
21 062023 CLAMP/HOSE 2
22 087848 TUBE/OIL LEVEL 1
23 073956 COVER/HYDRAULIC TANK 1
650934 TFS 3/8 X 1 8
24 660004 PLUG/PIPE 1/2 1
25 057569 PLUG/PIPE MAGNETIC 1
26 079339 BRACE/TANK 1
650491 CS 3/8 X 1-1/4 (NILN, P) 1
27 061166 CLAMP/HOSE 1
28 079482 ADAPTOR/TANK 1
29 079483 FLANGE/TANK 2
30 073115 GUARD/SPILL 2
650293 TFS #10 X 3/8 4
31 079416 CAP/LOCKING (INCLUDES KEY 080306) 2
128170 CAP/NON-LOCKING 2
32 080680cCHAIN 2
33 080679cRETAINER/CHAIN 2
34 079335 TUBE/RETURN 1
35 079336 TUBE/SUCTION 1
36 121008dFITTING/COMPRESSION 2
37 087852 CLAMP/HOSE 3
38 088921 TANK/FUEL 1
39 650517 PLUG/HEX SOCKETHEAD 1/4 PIPE 1

SL5625 - CHASSIS, FUEL TANK, GRILLE AND COVERS
907221/BP0698 14 PRINTED IN U.S.A.
BEFORE SN 8868
33
32
31
Before SN 6401
89
67
1
10
11
12
13 14 15
16
18
17
19 30
29
52
30
2
40
41
39
37
3
42
43
25
4
37
35
36
34
5
26 27
28
29
33
32
46
49
47
23
24
20
20
22
21
21
44
45
50
51
48
45
47
31
38
G1003

SL5625 - CHASSIS, FUEL TANK, GRILLE AND COVERS
PRINTED IN U.S.A. 15 907221/BP0698
BEFORE SN 8868
Ref Part Quantity
No. No. Description 5625
40 087867 GUIDE/TANK LOWER 1
650486 CS 5/16 X 3/4 (NILN) 2
41 087866 SUPPORT/FUEL TANK 1
42 089042 SENDER/FUEL 1
651312 THMS #10-24 X 1/2 5
43 072343 GASKET/FUEL SENDER 1
44 127311 GRILL/REAR 1
45 088035 PIN/PIVOT 2
650495 CS 1/2 X 1-1/4 2
46 088034 LOCK/COVER 1
650487 CS 5/16 X 1 (NILN) 2
47 088140 PIN/LATCH 2
650839 CS 1/4 X 2-1/4 (NILN, 2P) 1
48 088141 ROD/LATCH 1
49 R13247 SPRING/COMPRESSION 1
50 075237 BUSHING/PIVOT 3
51 088139 HANDLE/LATCH 1
650426 CS 1/4 X 1-1/4 (P, NILN) 1
52 062282 GRIP 1

SL5625 - AXLES, DRIVE CHAINS & RELATED COMPONENTS
907221/BP0698 16 PRINTED IN U.S.A.
21 834
19 18
6
7
17 16
15
9
25
56721
25
9
29
28
11
17
7
6
18
19
4
3
21 8
12
13
14
876
30
13
12
16 31
15
14
13 12 10
13
12
915 16
177618 19
4
25
20
22
24
21
23
8
3
4
19
11
18
6
7
17
16
15 30 10
14
13
12
9
14
13
12
8
7
6
5
6
7
2
1
27 25
11
31
38
21
1312
13 12
26
AXLEINV.TIF

SL5625 - AXLES, DRIVE CHAINS & RELATED COMPONENTS
PRINTED IN U.S.A. 17 907221/BP0698
a) For service, see pages titled “Hydraulic Components”.
b) Short chain for left front or right rear.
c) Long chain for left rear or right front.
d) SN 10334 and later.
e) Before SN 10334.
Ref Part Quantity
No. No. Description 5625
1078961aGEARCASE/ASSY PLANETARY 2
651211 CS 3/8 NFX 3-1/2 GRADE 8 (L) 24
2 078962 RING/RETAINING 2
3 078945 BEARING/CONE 8
4 078946 BEARING/CUP 8
5 087816 ADAPTOR/PLANETARY 2
651330 PLUG/PIPE 3/8 HEX 2
651085 CS 1/2 NF X 1-3/4 GRADE 8 22
064373 NILN 1/2 NF 22
6 520013 BEARING/CUP 4
7 083108 BEARING/CONE 4
8 087813 SEAL/OIL 6
9 088204 PLATE/IDLER 4
653119 NUT/CASTELLATED 3/4 NF 4
079209 NILN 3/4 4
655018 PIN/COTTER 3/16 X 1-1/4 4
10 087817 SHAFT/PLANETARY ASSEMBLY (18 TOOTH SPROCKET) 2
11 088943 ROD/TENSIONER ASSEMBLY 4
653021eNUT 5/8 8
129311eNUT/HEX LOCK 8
653021dNUT 5/8 4
129056dNUT/SPIRALOCK 5/8 8
H8353A WASHER/SPECIAL 8
12 041885 CONE/BEARING (IDLER) 8
13 041884 CUP/BEARING (IDLER) 8
14 078955 SPROCKET/IDLER ASSEMBLY 14T 4
15 078949 WASHER 4
16 123739 SPROCKET/ASSY 39T 4
17 087811 WASHER/SPACER 4
18 087812 WASHER/SHIM AR
19 087809 ADAPTOR/WHEEL 4
129055 NUT/SPIRALOCK 1/2 32
20 133957 BOLT/WHEEL 5/8 X 2 32
21 133909 AXLE/ASSEMBLED 4
650964 NUT/CASTELLATED 1-1/4 NF 4
650554 PIN/COTTER 1/4 X 2-1/4 4
22 131083 WHEEL 15 X 6 LB 4
122978 WHEEL 15 X 13 4
122976 WHEEL 16-1/2 X 9-3/4 4
23 128507 STEM/VALVE SHORT 4
24 079152 NUT/WHEEL 32
25 088209 TUBE/INNER 4
26 088201 IDLER/ASSY LT FRONT 1
650912 CS 3/4 X 7 (2P, NILN) 1
27 088203 IDLER/ASSEMBLY LT REAR 1
650912 CS 3/4 X 7 (2P, NILN) 1
28 088200 IDLER/ASSEMBLY RT FRONT 1
650912 CS 3/4 X 7 (2P, NILN) 1
29 088202 IDLER/ASSEMBLY RT REAR 1
650912 CS 3/4 X 7 (2P, NILN) 1
30 087831bCHAIN/ROLLER (#80HE) 62 LINKS W/CONNECTOR 080305 2
31 087832cCHAIN/ROLLER (#80HE) 76 LINKS W/CONNECTOR 080305 2

SL5625 - ROPS, SEAT & ENGINE COVER
907221/BP0698 18 PRINTED IN U.S.A.
G1019
15
16
17
18
14
20
19
12
21
24
22 23
2
13
12
11
10
7
9
8
87
43
5
4
1
6
26
27
25
Before SN 9798 Before SN 8238
Table of contents
Other Gehl Compact Loader manuals