Generac Mobile CTF10 User manual

SAVE THIS MANUAL FOR FUTURE REFERENCE
Register your Generac product at:
WWW.GENERAC.COM
1-888-GENERAC
(1-888-436-3722)
Owner’s Manual
For
CTF10 Light Tower
010128
For technical assistance contact:
www.generacmobileproducts.com
Technical Support
1-800-926-9768

ii Owner’s Manual for CTF10 Light Tower
Use this page to record important information about your Generac Mobile Product
Unit Model Number
Unit Serial Number
Date Purchased
Record the information found on your unit data label on this
page. See Serial Number Locations.
When contacting a Generac Mobile Products Authorized
Service Dealer (ASD) about parts and service, always supply
the complete model number and serial number of the unit.
Operation and Maintenance: Proper maintenance and care of
the generator ensures a minimum number of problems and
keeps operating expenses at a minimum. It is the operator’s
responsibility to perform all safety checks, to verify that all
maintenance for safe operation is performed promptly, and to
have the equipment checked periodically by an ASD. Normal
maintenance, service and replacement of parts are the
responsibility of the owner/operator and, as such, are not
considered defects in materials or workmanship within the
terms of the warranty. Individual operating habits and usage
may contribute to the need for additional maintenance or
service.
(000393a)
WARNING
CANCER AND REPRODUCTIVE HARM
www.P65Warnings.ca.gov.

Owner’s Manual for CTF10 Light Tower iii
Section 1: Introduction and Safety
Introduction ..........................................................1
Read This Manual Thoroughly ....................................1
How to Obtain Service .................................................1
Safety Rules .........................................................1
General Hazards ..................................................2
Electrical Hazards ................................................2
Fire Safety ............................................................2
Operating Safety ..................................................3
Positioning the Unit .....................................................3
Starting the Unit ...........................................................3
Raising and Lowering the Mast ...................................3
Service Safety ......................................................3
Safety and Operating Decals ..............................4
Section 2: General Information
Specifications ......................................................9
Serial Number Locations ....................................9
Unit Dimensions ...............................................10
Component Locations .......................................11
Control Panel .....................................................12
Control Panel Features and Functions ......................12
Light Sensor .......................................................13
Setting Lux Treshold .................................................13
Timer ...................................................................13
Programming Timer via Smartphone .........................13
Programming Timer via Control Panel ......................14
Setting the Clock .......................................................14
Programming the Timer .............................................14
Internal Storage .........................................................15
Lifting and Transporting ...................................15
Tying the Unit Down ..................................................15
Section 3: Operation
Operation Configuration Guidelines ................17
Light Tower Setup ............................................. 17
Prestart Checklist ..............................................18
Raising the Mast ................................................19
Turning Unit On ................................................. 20
Turning Unit Off .................................................20
Lowering the Mast .............................................20
Section 4: Maintenance
Daily Walk-Around Inspection .......................... 21
General Maintenance ........................................21
Preparing for Service .................................................21
Cleaning the Unit .......................................................21
Inspecting the Unit .....................................................21
Basic Maintenance Schedule ...........................21
Winch Use, Operation and Maintenance .........22
Prior to Use ...............................................................22
Operation ...................................................................22
Maintenance ..............................................................22
Winch Mechanical Brake ...........................................22
Lubrication .........................................................22
Long-Term Storage ...........................................22
Section 5: Troubleshooting
Troubleshooting the Lights ..............................23
Section 6: Wiring Diagrams
AC Wiring ........................................................... 25
Table of Contents

iv Owner’s Manual for CTF10 Light Tower
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Introduction and Safety
Owner’s Manual for CTF10 Light Tower 1
Section 1: Introduction and Safety
Introduction
Thank you for purchasing a Generac Mobile Products LLC
product. This unit has been designed to provide high
performance, efficient operation, and years of use when
maintained properly.
The information in this manual is accurate based on prod-
ucts produced at the time of publication. The manufacturer
reserves the right to make technical updates, corrections,
and product revisions at any time without notice.
Read This Manual Thoroughly
(000100a)
WARNING
Consult Manual. Read and understand manual
completely before using product. Failure to
completely understand manual and product
could result in death or serious injury.
If any section of the manual is not understood, contact your
nearest Generac Mobile Products Authorized Service
Dealer, or contact
Generac Mobile Products LLC at 1-800-
926-9768, or
Generac Mobile Products Technical Service at
1-800-926-9768 or www.generacmobileproducts.com
with any questions or concerns.
The owner is responsible for proper maintenance and safe
use of the equipment. Comply with regulations the
Occupational Safety and Health Administration (OSHA)
has established, or with equivalent standards. Also, verify
that the unit is applied, used, and maintained in accordance
with the manufacturer's instructions and recommendations.
Do nothing that might alter safe application/usage and
render the unit in noncompliance with the aforementioned
codes, standards, laws, and regulations
.
Save these instructions for future reference. This manual
contains important instructions for the unit that should be
followed during setup, operation and maintenance of the
unit and battery. ALWAYS supply this manual to any
individual that will use this machine.
How to Obtain Service
W
hen the unit requires servicing or repairs, contact a
Generac Mobile Products Authorized Service Dealer (GMP
ASD) for assistance. Service technicians are factory-trained
and are capable of handling all service needs. For
assistance locating a dealer, visit
www.generacmobileproducts.com/parts-service/find-
service.
When contacting a GMP ASD about parts and
service, always supply the complete model number and
serial number of the unit as given on its data decal located
on the unit. Record the model number and serial numbers
in the spaces provided on the inside front cover of this
manual.
Safety Rules
The manufacturer cannot anticipate every possible
circumstance that might involve a hazard. The warnings in
this manual, and on tags and decals affixed to the unit are,
therefore, not all inclusive. If using a procedure, work
method or operating technique that the manufacturer does
not specifically recommend, verify that it is safe for others.
Also make sure the procedure, work method or operating
technique utilized does not render the equipment unsafe.
Throughout this publication, and on tags and decals affixed
to the unit, DANGER, WARNING, CAUTION and NOTE
blocks are used to alert personnel to special instructions
about a particular operation that may be hazardous if
performed incorrectly or carelessly. Observe them
carefully. Their definitions are as follows:
(000001)
DANGER
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
(000002)
WARNING
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
(000003)
CAUTION
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
NOTE: Notes contain additional information important to
a procedure and will be found within the regular text of
this manual.
These safety alerts cannot eliminate the hazards that they
indicate. Common sense and strict compliance with the
special instructions while performing the action or service
are essential to preventing accidents.

Introduction and Safety
2 Owner’s Manual for CTF10 Light Tower
General Hazards
(000250)
WARNING
Equipment and property damage. Do not operate unit on
uneven surfaces, or areas of excessive moisture, dirt, dust
or corrosive vapors. Doing so could result in death, serious
injury, property and equipment damage.
(000111)
WARNING
Moving Parts. Keep clothing, hair, and
appendages away from moving parts. Failure
to do so could result in death or serious injury.
WARNING
Risk of injury. Do not operate or service this machine
if not fully alert. Fatigue can impair the ability to
service this equipment and could result in death or
serious injury. (000215)
WARNING
Personal injury. Keep people and pets away from work
area. Failure to do so could result in death or serious
injury.
(000420)
(000108)
WARNING
Hot Surfaces. When operating machine, do not
touch hot surfaces. Keep machine away from
combustibles during use. Hot surfaces could
result in severe burns or fire.
Personal injury. Do not operate unit during transport.
Doing so could result in death, serious injury, or
property damage.
(000231a)
WARNING
(000234a)
WARNING
Crushing hazard. Verify unit is properly secured and
on level ground. An unsecured unit can suddenly roll
or move, causing death or serious injury.
CAUTION
(000306)
Equipment Damage. Failure to perform a daily
inspection could result in damage to the unit.
Electrical Hazards
(000354)
DANGER
Electrocution. In the event of electrical accident,
immediately shut power OFF and disconnect unit
from source. Use non-conductive implements to free
victim from live conductor. Apply first aid and get medical help.
Failure to do so will result in death or serious injury.
(000104)
DANGER
Electrocution. Water contact with a power
source, if not avoided, will result in death
or serious injury.
(000152)
DANGER
Electrocution. Verify electrical system is
properly grounded before applying power.
Failure to do so will result in death or serious
injury.
DANGER
Electrocution. DO NOT use the unit if
electrical cord is cut or worn through. Doing
so will result in death or serious injury.
(000263a)
(000188)
DANGER
Electrocution. Do not wear jewelry while
working on this equipment. Doing so will
result in death or serious injury.
Fire Safety
(000110)
WARNING
Risk of Fire. Hot surfaces could ignite
combustibles, resulting in fire. Fire could
result in death or serious injury.

Introduction and Safety
Owner’s Manual for CTF10 Light Tower 3
Operating Safety
Positioning the Unit
(000260a)
High Voltage. Verify area above unit is clear
of overhead wires and obstructions. Contact
with high-voltage power lines will result in
death or serious injury.
DANGER
•The area immediately surrounding the unit should
be dry, clean, and free of debris.
•Position and operate the unit on a firm, level
surface.
•If the unit is equipped with a frame grounding stud,
follow the National Electrical Code (NEC), state,
and local regulations when connecting.
Starting the Unit
DANGER
Electrocution. DO NOT use the unit if
electrical cord is cut or worn through. Doing
so will result in death or serious injury.
(000263a)
CAUTION
(000291)
Equipment damage. Do not attempt to start or operate
a unit in need of repair or scheduled maintenance.
Doing so could result in serious injury, death, or
equipment failure or damage.
WARNING
Raising and Lowering the Mast
WARNING
Electrocution. Do not set up or operate
this unit if severe weather is expected.
Lightning strikes can kill or cause severe injury
even if you are not touching the unit. (000296)
(000594)
> 50 mph Do not set up the unit if high winds
are expected. High winds can cause the
unit to tip or fall, causing severe injury
or machine damage.
WARNING
WARNING
Personal Injury. Stop immediately if the mast hangs
up or the winch cable develops slack. Excess slack
could cause the mast to collapse, resulting in personal
injury or equipment damage. (000265)
•Keep area around the unit clear of people while
raising and lowering the mast.
•ALWAYS lower the mast when not in use.
•The tower extends up to 32 ft (9.9 m). Verify the
area above trailer is open and clear of overhead
wires and obstructions.
•If for any reason any part of the mast hangs up or
the winch cable develops slack while raising or
lowering the tower, STOP immediately! Contact a
Generac Mobile Products Authorized Service
Dealer.
Service Safety
This unit uses high voltage circuits capable of causing
serious injury or death. Only a qualified and licensed
electrician should troubleshoot or repair problems
occurring in this equipment.
•
Before servicing the unit, verify the main breaker
switch and circuit breakers are in the OFF
position, and the shore power cord is
disconnected. DO NOT perform even routine
maintenance unless all electrical components are
shut down
.
•ALWAYS use extreme caution when servicing this
unit in damp conditions. Do not service the unit if your
skin or clothing is wet. Do not allow water to collect
around the base of the unit.
•DO NOT wash the unit with high pressure hoses,
power washers, or steam cleaners. Water may
collect in the unit, causing damage to electrical parts.
•Replace all missing and hard to read decals. Decals
provide important operating instructions and warn of
dangers and hazards.
•Wear heavy leather gloves when handling winch
cables. Never let cables slip through bare hands.
•Only use mild soap and water to clean the lens covers.
Other chemicals may damage the lens covers.
•Make sure slings, chains, hooks, ramps, jacks and
other types of lifting devices are attached securely
and have enough weight-bearing capacity to lift or
hold the equipment safely. Always remain aware of
the position of other people around you when lifting
the equipment.

Introduction and Safety
4 Owner’s Manual for CTF10 Light Tower
Safety and Operating Decals
See Figure 1-1 through Figure 1-5. This unit features
numerous safety and operating decals. These decals
provide important operating instructions and warn of
dangers and hazards. The following diagrams illustrate
decal locations and descriptions.
Replace any missing or hard-to-read decals and use care
when washing or cleaning the unit. Decal part numbers
can be found in the parts manual
atwww.generacmobileproducts.com.
ID Description ID Description
1 Forklift Pockets 8 Stopping point to prevent mast rotation
2 Help Tech - Heavy Equipment Loss Prevention
Technology
9 Generac Mobile Logo
3 Read the Manual 10 Warning - Extracted Stabilizers
4 Made in Italy 11 Security pin
5 Lifting Point 12 Always: extend the outriggers and level the unit before
raising the mast
6 Warning - Pinch Points 13 Maximum Wind Stability
7 Do not Step 14 Tie down point
14
5
4
2
1
6
010186
1
14
3
14 9
Figure 1-1. Decal Locations (1 of 5)

10
1
1
6
11
009642
10
9
14
14 14
Introduction and Safety
Owner’s Manual for CTF10 Light Tower 5
Figure 1-2. Decal Locations (2 of 5)

1
13
6
5
009643
12
1
14
14 14
Introduction and Safety
6 Owner’s Manual for CTF10 Light Tower
Figure 1-3. Decal Locations (3 of 5)

10
6
009643
10
1
1
11
9
14
14
14
Introduction and Safety
Owner’s Manual for CTF10 Light Tower 7
Figure 1-4. Decal Locations (4 of 5)
8
7
009644
7
6
Figure 1-5. Decal Locations (4 of 4)

Introduction and Safety
8 Owner’s Manual for CTF10 Light Tower
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Owner’s Manual for CTF10 Light Tower 9
General Information
Section 2: General Information
Specifications
Description Units CTF-10
Lighting (LED)
Lighting Type - LED
LED Driver Output VDC 48
Total Lumen Lm 152,000
AC Distribution
Circuit Breaker Size A 15/20 Main Breaker
Amperage Selection A 15/20
120V-20 amp GFCI Receptacle A 1
Power Selection Switch quantity 1
120V-20 amp Twist Lock Inlet quantity 1
120V-15 amp Inlet quantity 1
Lighting Tower
Raising - Manual
Sections - 6
Rotation Section degrees 340°
Electrical Coiled Cable mm² 11G2.5
Maximum Wind Stability mph (km/h) 50 (80)
Weight
Weight lbs (kg) 865 (392)
Raising and Lowering Rope
Rope Type - AZ150/06ACAR
Specifications are subject to change without notice. Refer to the product specification sheet for complete list.
Serial Number Locations
Refer to Figure 2-1 to locate serial number (A) and
nameplate (B). Record the information from these tags
so it is available if the tags are lost or damaged. When
ordering parts or requesting assistance, you may be
asked to provide this information.
010191
A
B
Figure 2-1. Serial Number Location

10 Owner’s Manual for CTF10 Light Tower
General Information
Unit Dimensions
010192
B
B
A
C
D
D
Figure 2-2.
ABCD
CTF-10
Unit Dimensions
Specifications are subject to change without notice.
100 in (2.54 m) 49.1 in (1.247 m) 32.5 ft (9.9 m) 99.6 in (2.5 m)

Owner’s Manual for CTF10 Light Tower 11
General Information
Component Locations
C
F
E
J
K
B
L
A
010129
B
G
G
H
I
D
Figure 2-3. Component Locations
ACommand panel GForklift pockets
BInspection door HExtractable stabilizers
CFloodlights blocking rotation pin ILifting hook
DFloodlights JSafety pin
ETelescopic mast KFloodlights rotation handle
FManual winch LInspection door
NOTE: For grounding requirements, follow local, state, or National Electrical Code (NEC) guidelines.

12 Owner’s Manual for CTF10 Light Tower
General Information
Control Panel
F
D
H
A
010129
B
G
C
E
K
I
J
Figure 2-4. Control Panel
Control Panel Features and Functions
(A) Input power selector switch
Selects the shore power source.
•Choose the 15 A setting if the unit will be operated
as a stand-alone light source.
•Choose the 20 A setting if auxiliary equipment or a
second CTF10 will be connected to the unit.
(B) Off/Manual/Timer/Light Sensor Selector
Selectable modes are:
•0: Manual OFF.
•: Manual ON.
•: Timer ON. See Timer for more information.
•: Light Sensor ON. See Light Sensor for
more information.
(C) 2 A AC Fuse
Axillary circuit.
(D) Main circuit breaker
Resettable main circuit breaker for the LED lights and
120V/20A GFCI receptacle.
(E) Mast circuit breakers
Individual circuit breakers for the LED light fixtures.
(F) Light sensor intensity setting
Sets light sensor lux threshold. Used when Off/Manual/
Timer/Light Sensor selector is set to Light Sensor. See
Light Sensor for more information.
(G) Digital timer
Sets timer schedule. Used when Off/Manual/Timer/Light
Sensor selector is set to Timer. See Timer for more
information.
(H) Electrical ground connection
Electrical grounding stud for connecting an earth ground
to the unit if required.
(I) 120VAC-15A plug (shore power input)
Connection point for 120V-15A input power. Requires a
NEMA 5- 15P connection.
(J) 120VAC-20A plug (shore power input)
Connection point for 120VAC-20A shore power input.
Requires a NEMA L5-20P connection.
(K) 120VAC/20A GFCI convenience receptacle (5-20R)
Customer convenience receptacle for auxiliary
equipment. Includes a Ground Fault Circuit Interrupter
(GFCI) test and reset button. Requires a NEMA 5-20P or
5-15P connection.

Owner’s Manual for CTF10 Light Tower 13
General Information
Light Sensor
NOTE: To use this feature, the Off/Manual/Timer/Light
Sensor selector must be set to Light Sensor.
The light sensor setting automatically switches lamps
ON/OFF based on ambient lighting.
When ambient lighting drops below a user programmable
lux threshold, a delay timer starts. If, after the delay time
has expired, ambient lighting remains less than the
threshold value, the unit will automatically start.
When ambient lighting exceeds the threshold value, the
unit will shut OFF after the delay period has expired.
Setting Lux Treshold
See Figure 2-5. To set the lux threshold, use a screw
driver to turn Lux level setting (A) to the desired value.
010136
A
B
Figure 2-5. Lighting Sensor Intensity Setting
NOTE: LED (B) communicates when ambient lighting is
less than or greater than the lux threshold. See Table 1:
Light Sensor LED for more information.
Table 1 - Light Sensor LED
LED Status Light Sensor Status
Slow blinking Off. Ambient lux is greater than
threshold setting.
Steady On. Ambient lux is less than
threshold setting
NOTE: See Figure 2-6. When using the light sensor
setting, verify light sensor (C) is clean and exposed to
ambient light.
010136
C
Figure 2-6. Light Sensor
Timer
NOTE: To use this feature, the Off/Manual/Timer/Light
Sensor selector must be set to Timer.
The Timer setting automatically turns lamps ON and OFF
at a scheduled time.
The timer can be programmed either via a Smartphone
or through the digital timer located on the unit control
panel.
Programming Timer via Smartphone
NOTE: Requires a smartphone equipped with Near Field
Communications (NFC) technology.
To program the timer via a smartphone, download and
install the FINDER® Toolbox Android™ app. This app is
available on Google Play™.
Once installed, follow the on screen programming
instructions.

14 Owner’s Manual for CTF10 Light Tower
General Information
Programming Timer via Control Panel
The digital timer allows the user to create up to 50 ON/
OFF programs. Each program schedules a time and day
of week the unit will automatically turn either ON or OFF.
See Figure 2-7 for digital timer controls and display
features.
009894
A
F
C
D
I
B
M
N
J
K
L
E
Figure 2-7. Digital Timer Controls and Features
ASettings menu
BDays of the week
CHoliday program
DPermanent manual override activated - channel A
EChannel A functions
FDay - seconds/minutes
ITime, day, month, hours, minutes
JTime switch without power supply
Low battery with power supply
KCancel
LProgram number
MProgram
NJoystick
Setting the Clock
1. See Figure 2-7. Press joystick (N) to enter Settings
menu (A).
2. Press and hold the joystick for 3 seconds to enter
clock settings.
3. Adjust the following settings to the current day and
time by moving joystick up and down to scroll
through values on a page. Move the joystick to the
right to advance to the next page.
•Year
•Day
•Month
•Hour
•Minute
•Daylight savings ON/OFF
4. Move joystick right to advance to PIN OFF.
5. Move joystick right to advance to END.
6. Press joystick to exit settings menu.
Programming the Timer
1. See Figure 2-7. Press joystick (N) to advance to
Settings (A).
2. Press joystick to advance to Program menu (M).
3. Move joystick up to select NP to create a new pro-
gram and press joystick to confirm.
4. Move joystick left to select Timer ON/OFF and
press joystick to confirm.
5. Set timer to desired ON or OFF time by moving the
joystick up and down to scroll through times 00:01
through 23:59.
6. Press joystick to commit time setting and to
advance to day setting.
7. Move joystick left and right to set the program day
(B) then move the joystick up or down to schedule
the program as an ON or OFF event.
•Days of the week are numbered 1-7 with the
week starting on Monday.
•Selecting ON will turn the unit ON at the
programmed time.
•Selecting OFF will turn the unit OFF at the
programmed time.
8. Press joystick for 3 seconds to save the program.

Owner’s Manual for CTF10 Light Tower 15
General Information
Internal Storage
See Figure 2-8. Cabinet (C) can be used for storing
nonflammable items, such as power cords, small
equipment, or tools.
NOTE: Cabinet is not waterproof
010136
C
.
Figure 2-8. Internal Storage
Lifting and Transporting
See Figure 2-9. The unit is equipped with lifting eye (A)
and forklift pockets (B) for lifting the unit on and off a
transporting vehicle.
Lifting the Unit
NOTE: Remain aware of people and objects around the
unit while preparing, maneuvering, and lifting the unit.
1. Verify the equipment being used to lift the unit is in
good condition and has sufficient capacity. For
approximate weights, see Specifications.
2. Verify the mast is completely lowered.
3. Verify outriggers and jacks are fully retracted.
4. Close and lock access doors and control panel.
5. Figure 2-9. To lift unit, use one of the following
methods:
•Attach slings, chains, or hooks directly to central lift
point (A). Verify the LED fixtures will not be
damaged when lifting.
•Use a forklift. Approach forklift pockets (B) with
care. Avoid approaching the unit at an angle, as
this can permanently damage the forklift pockets,
tires, or cabinet. Verify any obstructions are clear
of the forklift tines before lifting.
010129
A
BB
Figure 2-9. Lift Points
Tying the Unit Down
When securing the unit for transportation, verify the
equipment being used to fasten the unit is in good
condition and has sufficient strength to hold the unit in
place during transport.
See Figure 2-9. Tied-down straps, ropes, or chains may
be passed through forklift pockets (B) or through tie down
points (C).
010129
B
B
CC
Figure 2-10. Tying the Unit Down

16 Owner’s Manual for CTF10 Light Tower
General Information
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