General Components Whale 2200A Series User manual

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Whale 2200A User Manual
TABLE OF CONTENTS
PREFACE ......................................................................................2
1. PRODUCT INFORMATION....................................................3
1.1 Ordering Information ..................................................3
1.2 Areas of Application ....................................................3
1.3 Technical Specifications...............................................4
1.4 Safety Precautions.......................................................5
2. INSTALLATION .....................................................................6
2.1 Cooktop Placement ...........................................................7
2.2 Kit contents........................................................................8
2.3 Exhaust and Intake Air Line Installation............................9
2.4 Fuel Line Installation (Diesel Models) .............................10
2.5 Room Temperature Sensor Installation ..........................11
3. ELECTRICAL DIAGRAM.......................................................12
4. HEATER FAULT CODES.......................................................13

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PREFACE
Thank you for purchasing Whale series cooktop with
integrated air heater. This service manual describes installation and
operation procedures, maintenance recommendations and
troubleshooting tips. Please read carefully before using the product to
enjoy your comfort in a safe and efficient manner.
This product is subject to two-year factory limited warranty.
For terms and conditions of the warranty please contact your local
dealer.

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Whale 2200A User Manual
1. PRODUCT INFORMATION
1.1 Ordering Information
SKU #
DESCRIPTION
GC6003
12VDC diesel cooktop with integrated air heater
1.2 Areas of Application
Whale series 2200A cooktop with integrated air heater
is designed for use in boats, motor homes and recreational
vehicles (RV).

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1.3 Technical Specifications
Diesel
Rated DC Voltage
DC12V
12V/24V
Operating Voltage Range
DC10.5V～16V
Short-term Maximum Power
Consumption
8-10A
Average Operating Current Draw
0.55-0.85A
Fuel Heat Power (W)
900-2200
4000
5000
Fuel Consumption (ml/h)
110-264
440
550
Propane Max Pressure
-
Quiescent current
1mA
Supply Air Volume m3/h
287max
Operating Temperature
-25℃～+40℃
Operating Altitude
≤5000m
Weight (Kg)
11.8Kg
Dimensions (mm)
492x359x200

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Whale 2200A User Manual
1.4 Safety Precautions

Do not place heat-sensitive objects in close proximity to
the heater, as the heater warms up during operation;
Do not run the unit if the vehicle is parked indoors;
Stop using the device immediately if you smell gas, fuel
or see smoke. Do not attempt repairs yourself. Always
seek professional help.
Combustion exhaust fumes may be toxic. Do not
install exhaust outlet near doors or windows. Do not
operate the heater if exhaust/intake lines are
damaged. Do not repair damaged lines - replace with
new ones;

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2. INSTALLATION
Typical installation of the heater is shown in Figure 1:
Figure 1: Typical installation of the heater.

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Whale 2200A User Manual
2.1 Cooktop Placement
Counter cutout dimensions are
472mm * 339mm.
Allow at least 2”of space all
around the unit, and at least
7”of open unobstructed
space beneath the counter.
Figure 2: Heater Placement
Figure 2: Cutout.

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2.2 Kit contents
Figure 3: Kit contents
1) Cooktop;2) Fuel damper; 3) Fuel pump; 4)-Nylon fuel line; 5) Fuel filter; 6)
Fuel pickup; 7) Nylon tubing (transparent, main engine to fuel pump); 8)
Check valve (gas model only); 9) Air intake line 26mm; 10) Intake silencer;
11) Fuse holder; 12) Exhaust pipe; 13) Flame arrester; 14) Controller; 15) Fuel
pump cable; 16) Power line; 17) Fiberglass sleeve;
Please note: kit contents may differ between
models and suppliers.

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Whale 2200A User Manual
2.3 Exhaust and Intake Air Line Installation
Intake and exhaust air lines should be installed without sharp
bends, kinks or goose necks. Installer to make sure the line goes
down gradually and no water can be trapped inside.
Figure 4: Exhaust and intake line routing
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