General KC 13 User manual

Revised: 9/22/2015
KC 13
HEAVY DUTY LOW SPEED
120 V 60 Hz
IMPORTANT: READ OWNERS MANUAL CAREFULLY
Please fill out and return your Product & Warranty Registration Form
OWNERS MANUAL
OPERATION PARTS -WARRANTY- CARE
SAFETY -STORAGE - ACCESSORIES

Page 2
KC-13
CONGRATULATIONS on choosing General Floorcraft for your Floor
Maintenance Equipment Line. Welcome to the family of General Floorcraft. We
appreciate your business and will do everything in our power to keep you
satisfied. As a family member of America’s Oldest and Most Trusted
Manufacturer of Floor Maintenance Equipment, you purchased the highest quality
equipment with the best warranties in the industry. Simply put, THE BEST.
Thank you for your purchase.
The General Floorcraft Team
Please take a few minutes and complete the following:
Date Purchased:____________________________________
Serial Number:_____________________________________
Distributor Name:__________________________________
Address:__________________________________________
__________________________________________________
Phone Number:____________________________________
TABLE OF CONTENTS
1.) Purchase Information Page 2
2.) Serial Number Page 2
3.) Machine Assembly Page 3
4.) Handle Assembly Page 4
5.) Lower Machine Assembly Page 5
6.) Motor Assembly Page 6
7.) Gearbox Assembly Page 7
8.) Delivery & Safety Instructions Page 8
9.) Safety Instructions Page 9
10.) Safety & Grounding Instructions Page 10
11.) Assembly & Operation Instructions Page 11
12.) Maneuvering & Storage Instructions Page 12
13.) Livraison Et Consignes De Securite Page 13
14.) Consignes De Securite Page 14
15.) Securite Et Instructions De Mise Page 15
16.) Montage Et Mode D’Emploi Page 16
17.) Manoeuvrer & Stockage Instructiona Page 17
18.) Warranty Page 18
19.) Product Registration Form Page 19

Page 3
KC-13
MACHINE ASSEMBLY
THIS KC-13 DRAWING AND PARTS LIST IS BROKEN DOWN IN SUB ASSEMBLIES FOR EASY
REFERENCE. AT RIGHT ARE SHOWN ALL THE SUB ASSEMBLIES AND CERTAIN PARTS THAT
ARE NOT SHOWN ON ANY OTHER DRAWINGS. WHEN ORDERING PARTS, ALWAYS USE PART
NUMBERS—DO NOT USE REFERENCE NUMBERS! GIVE MODEL NUMBER, SERIAL NUMBER
AND PART NUMBER WHEN ORDERING. THE SERIAL AND MODEL NUMBER WILL BE FOUND
STAMPED UNDERNEATHE THE APRON AROUND THE MOTOR.
145103 Medallion
205005 1 HP Motor, w/ Gear Box
500047 Handle Assembly, w/Cable
120529 Canopy
201743 Screw
131329 Gear Box
Note: Pad drivers and brushes sold separately.
201420 Bolt
201430 Washer
701225 Clutch Plate
310011 Pad Driver w/Clutch Plate
120535 Gasket
See Page 5
145119 Decal, Logo
145125 Decal, Warning
W

Page 4
KC-13
HANDLE ASSEMBLY
Pre-5/2013 Old Parts
1,A
23,B
4
5
6
8
7
109
16
12
11
14
15
13
17
19
23
18
22
21
20
24
26,I
27
25
29
30
28
31
32
33
34
35
37
36
G
F
D
EJ
H
C
ABI
Reference#PartNumberDescriponQuantyReference#PartNumberDescriponQuanty
1501044Switchbox,FrontandBackPolished125114280Screw,CableHook1
2501028HandleBar126501075HandleTube,Chrome,SafetySwitchBox1
3505188Grip,HandleRed 227501054Nut,LockwithNylonInsert1
4505185Lever,SafetyRed128501032Sleeve,BushingHandle1
5505128Decal,SwitchboxNameplate129505804Screw,StrainRelief1
6501054Nut,LockwithNylonInsert230505146CableClamp1
7505182Spring,SafetySwitch131605063Cable,HeavyDuty25'Red1
8201600Screw,Spring132505110StrainRelief,CableSpring1
9505189StrainRelief,Cable133505412Screw,SwitchboxHandleTube2
10505190Screw,StrainReliefCable234501027PivotPin,Lever2
11505166Terminal,RingTypeInsulated135501524Lever,SwitchRed2
12201600Screw,Ground136505118Screw,Switchbox4
13505162Spring,Switch137142800Screw,HandleBar2
14505172Nut,Switchbrass1A500044Switchbox,FrontandBackPolished1
15505173Washer,Switch1B505004Grip,HandleRed2
16505201CircuitBreaker1C505174Lever,SafetyMetal1
17505204Boot,ClearCircuitBreaker1D505175Spring,SafetySwitch1
18505255Wire,HarnessAssemblySwitchbox1E505176Clamp,Cable1
19505203Terminal,InsulatedFemaleRightAngle4F505169Bracket,Switch1
20505170Switch1G505178Washer,SwitchLower1
21505168CrimpConnector,Insulated1H505161Insulator,CoverforTerminal2
22201227Grommet,RubberHandleTube1I501070HandleTube,Chromed1
23505160Wire,TubeAssemblyBlack1J505193Plug,Switchbox1
24501071CableHook1 500047HandleAssembly,Completew/CableCarton

Page 5
KC-13
LOWER MACHINE ASSEMBLY
Reference#PartNumberDescriponRequired
1125017Axle,Wheel2
2135502Washer,Axle4
3125010Wheel,3"Solid2
4165517PivotArm2
5125048Nut,Wheel2
6125041PivotSha,Wheel 1
7201430Washer,LockingMotorMounng4
8201420Bolt,MotorMounng4
9135521Washer,NylonPivotSha 4
11135517Pin,PivotSha 2
10135520Washer,TensionPivotSha 2
12125046Bumper,White1
13120515Apron,PolishedOnePiece1
14145050Plug,BlackApron5/8"1
14145004Plug,ChromeApron7/8"1
15120514PivotPin,HandleAdaptor1
16160533Screw,HandleKnob1
17101510Screw,SetHandleAdaptor2
18160530HandleAdaptor1
19160531Link,HandleAdaptor2
20505131Washer,HandleAdaptor1
21505127Knob,HandleAdaptor1
19
18
2021
17
120523‐Screw,HandleKnob
Old Parts
120524‐HandleAdaptor
120526‐Link,HandleAdaptor
505130‐Washer,HandleAdaptor
505124‐Knob,HandleAdaptor

Page 6
KC-13
1 HP MOTOR ASSEMBLY
INNOVATIVE CLEANING EQUIPMENT…..ENGINEERED TO LAST
IMPERIAL ELECTRIC MOTOR ONLY
1
2
3
4
5
6
7
8
9
16
14
12
17
10
18
15
11
13
Reference#PartNumberDescriponRequired
1301347Bolt,Thru 4
2135406Screw,AccessCover2
3135412Cover,WireConneconAccessCover1
4135488TopEndBell1
5135496Switch,Staonary1
6135406Screw,StaonarySwitch2
7135473Washer,Tension1
8135114BallBearing1
9135481Switch,Centrifugal1
10135463RotorAssemblywithSha 1
11505203Terminal,InsulatedFemaleRightAngle7
12135479Cover,Capacitor2
13135600Screw,CapacitorCover4
14135636MotorLead1
15135491Capacitor,Run1
16135625StrainRelief,Motor1
17135492Capacitor,Start1
18135515FrameandFieldAssembly,Chrome1
 205005Motor,AC1HPwithGearBoxBox
11

Page 7
KC-13
GEARBOX ASSEMBLY
IMPERIAL ELECTRIC MOTOR ONLY.
2 PLANET GEARBOX
INNOVATIVE CLEANING EQUIPMENT…..ENGINEERED TO LAST
1
9
8
5
16
7
6
3
2
4
15
12
10
14
13
12
11
3
3
17
Reference#PartNumberDescriponRequired
1135459Screw,Cap6
2135458RetainerPlate1
3135452BallBearing3
4135401EndShield1
5135456Spacer1
6135451Screw,HousingCover6
7135373Coupling1
8135460RetainerSha 1
9135444GearBoxCover1
10135455BallBearingwithSpanRing1
11135485HelicalPinion1
12135453NeedleBearing4
13135448HelicalGear2
14135486PlanetCage,2Planet1
15135339IdlerSha 2
16135454BallBearing1
17135450GearBoxHousing1
 131329GearBoxAssembly,2PlanetCompleteBox

Page 8
KC-13
DELIVERY & SAFETY INSTRUCTIONS
WHEN THE MACHINE IS DELIVERED
You are responsible for inspecting the order upon receipt. General Floorcraft is not responsible for damage if you
have signed for the goods and do not note any damages on the shipping receipt. Note any visible damage on deliv-
ery receipt immediately. Inspect shipment immediately to ensure that there is no concealed freight damage. If such
damage is discovered, file a “Concealed Damage Report” immediately with the carrier. Inspect shipment immedi-
ately to ensure there are no shortages. Notify responsible party, carrier and General Floorcraft immediately. Be sure
to keep the carton, packing inserts, lists and carrier’s receipt until the inspector has verified your claim.
BEFORE OPERATING THE MACHINE
Read the manual carefully and completely before attempting to operate the machine. Fill out the Product & Warran-
ty Registration Form and fax or mail it to the address below. This manual has important information for the use and
safe operation of the machine. Keep this manual handy at all times and in a safe place. By following this manual
your machine will assure you many years of trouble free use. Always operate and maintain your machine according
to the recommendations in this manual. All information and specifications printed in the manual and parts list are
current at the time of printing: however, because of General Floorcraft’s policy of continual product development,
we reserve the right to make changes at any time without notice. If any additional information is needed, please
contact your local distributor or contact us at:
General Floorcraft
6312 NW 99th Avenue
Miami, FL 33178, USA
Phone: [phone] / Fax: [phone]
Email: [email protected]
IMPORTANT SAFETY INSTRUCTIONS
This machine is only suitable for commercial use, for example malls, nursing homes, schools, hotels, casino's, hos-
pitals, factories, shops and offices other than normal residential housekeeping purposes.
When using an electrical appliance, basic precautions should always be followed, including the following:
WARNING!
To reduce the risk of fire, electric shock, or injury:
 Do not leave the appliance when it is plugged in. Unplug the unit from the outlet when not in use and before
servicing, and when changing the brushes or pads.
 To avoid electric shock, do not expose to rain. Store indoors.
 Do not bypass or disable the safety “lock-out lever”.

Page 9
KC-13
SAFETY INSTRUCTIONS
WARNING!
To reduce the risk of fire, electric shock, or injury:
 Do not allow to be used as a toy. Close attention is necessary when used near children.
 Do not handle plug or appliance with wet hands.
 Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.
 Do not use with damaged cord or plug. If appliance is not working as it should, has been dropped, dam-
aged, left outdoors, or dropped into water, return it to a authorized service center.
 Do not pull or carry by cord, use cord as a handle, close a door on a cord, or pull cord around sharp edges
or corners. Do not run appliance over cord. Keep cord away from heated surfaces.
 The machine was designed for the use as per instructions and recommendations written in this manual.
Any deviation from its proper use or purpose and the consequential damage that may occur is the sole re-
sponsibility of the end user.
 Use only manufacturer’s recommended attachments.
 Do not put any object into openings. Do not use with any opening blocked; keep free of dust, lint, hair, and
anything that may reduce air flow.
 Keep hair, loose clothing, fingers, and all parts of body away from openings and moving parts.
 Do not operate machine in flammable or explosive areas.
 Turn off all controls before unplugging.
 When servicing machine, use only manufacturer’s replacement parts. All service should be performed only
by General Floorcraft authorized service centers.
 Do not immerse or use this machine in standing water. Such use can cause electric shock.
 Keep the electrical supply cord from contacting the rotating brush or drive block.
 When using an extension cord, use only a 3 conductor grounding cord, 12 gauge wire or heavier.
 Connect to a properly grounded outlet only. See “Grounding Instructions”.
 Make sure the machine is plugged into an electrical outlet with the same voltage and frequency rating as
shown on the nameplate of the machine. Do not attempt to plug a 115-volt machine into a 230-volt outlet.

Page 10
KC-13
SAFETY & GROUNDING INSTRUCTIONS
WARNING!
 DO NOT use extension cords more than 50 feet (15 m) long.
 Replace the cord if the ground pin is damaged or broken.
FAILURE TO COMPLY WITH THE ABOVE WARNING INSTRUCTIONS WILL VOID
THE WARRANTY.
GROUNDING INSTRUCTIONS
This appliance must be grounded. If it should electrically malfunction, grounding provides a path of least re-
sistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having
an equipment-grounding conductor and grounding plug. The plug must be plugged into an appropriate outlet
that is properly installed and grounded with all local codes and ordinances.
DANGER!
Improper connection of the equipment-grounding conductor can result in a risk of electrical shock. Check with
a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do
not modify the plug provided with this appliance. If it will not fit the outlet, have a proper outlet installed by a
qualified electrician.
This appliance is for use on a nominal 120-volt circuit, and has a grounding plug that looks like the plug illus-
trated in Figure 1 below.