General 850-3 User manual

SETUP & O
ERATION MANUAL
FEATURES
• NEW AUTO fence designed to achieve
electronic rip fence movement, auto tilt and
blade lifting by LCD touch control display
• Auto Fence electronic control system is
connected to a programmable controller,
and the input value includes saw blade
angle, saw blade height and cutting width
which could achieve accurate horizontal
movement and blade lifting by LCD touch
control
• Powder coated, scratch resistant, high
quality reinforced steel cabinet.
• Quick release combination riving style
splitter and blade guard with anti-kickback
pawls and a second European style riving
knife also included
• Totally Enclosed Fan Cooled (TEFC)
industrial motor---3HP/1PH, 5HP/3PH
• High precision General “T” Fence system with
52” and 36” long guide rails.
• 2 miter gauge T-slots and deluxe cast-iron
miter gauge.
• Magnetic emergency stop safety switch to
prevent unwanted or unintentional start-
up.
• Matching dual V-belt drive, on balanced
cast-iron pulleys for smooth, vibration-
free,running.
• Arbor mounted on heavy-duty,
permanently lubricated, sealed ball-
bearings.
SPECIFICATIONS
BLADE/ARBOR DIAMETER 10"
MAX. DEPTH OF CUT AT 90° / 45°
3 1/8" (79 mm)/ 2 1/8" (54 mm)
ARBOR TILT RANGE
0° - 45°
MAX. RIP TO LEFT / RIGHT OF BLADE
12" (305 mm)/ 52" (1270 mm)
MAXIMUM DADO WIDTH
13/16" (21 MM)
DISTANCE AHEAD OF BLADE
12 3/4" (324 MM)
TABLE SIZE (L x W x H)
28" X 36" X 34"
SIZE OF T-SLOTS
3/8" x 3/4" (10 x 19 mm)
ARBOR SPEED
4000 RPM
MOTOR
3HP, 230 V,1 PH, OR 5HP, 230V/460V 3 Ph
WEIGHT
576 Lbs.
10" AUTOMATED DEL
UXE LEFT
TILT CABINET SAW
MODEL #850-3
MODEL # 850-5/3

GENERAL® INTERNATIONAL
GENERAL INTERNATIONAL POWER PRODUCTS LLC
6243 Industrial Parkway I Whitehouse, Ohio 43571 (USA)
THANK YOU for choosing this Genera l® MFG model 850 10" Tilting Arbor Saw.
This saw has been carefully tested and inspected before shipment and if properly used and
maintained, will provide you with years of reliable service. To ensure optimum performance
and trouble-free operation, and to get the most from your investment, please take the time to
read this manual before assembling, installing and operating the unit.
The manual's purpose is to familiarize you with the safe operation, basic function, and features of
this saw as well as the set-up, maintenance and identification of its parts and components.
This manual is not intended as a substitute for formal woodworking instruction, nor to offer the
user instruction in the craft of woodworking. If you are not sure about the safety of performing a
certain operation or procedure, do not proceed until you can confirm, from knowledgeable and
qualified sources, that it is safe to do so.
Once you've read through these instructions, keep this manual handy for future reference.

CONDITIONS
AND EXCEPTIONS:
GENERAL® MFG & GENERAL® INTERNATIONAL WARRANTY
All component parts of General® MFG, General® International and Excalibur by General
International® products are carefully inspected during all stages of production and each unit is
thoroughly inspected upon completion of assembly.
Limited Lifetime Warranty
Because of our commitment to quality and customer satisfaction, General® MFG and
General® International agree to repair or replace any part or component which upon
examination, proves to be defective in either workmanship or material to the original
purchaser for the life of the tool. However, the Limited Lifetime Warranty does not cover any
product usedf
or professional or commercial production purposes nor for industrial or
educational applications
. Such cases are covered by our Standard 3-year Limited Warranty
only. The Limited
Lifetime Warranty is also subject to the "Conditions and Exceptions" as listed
below.
Standard 3-Year Limited Warranty
All products not covered by our lifetime warranty including products used in commercial,
industrial and educational applications are warranted for a period of 3 years (36 months) from
the date of purchase. General® MFG and General® International agree to repair or replace
any part or component which upon examination, proves to be defective in either workman-
ship or material to the original purchaser during this 3-year warranty period, subject to the
"conditions and exceptions" as listed below.
To file a Claim
To file a claim under our Standard 3-year Limited Warranty or under our Limited Lifetime
Warranty, all defective parts, components or machinery must be returned freight or postage
prepaid to General® International, or to a nearby distributor, repair center or other location
designated by General® International. For further details call our service department at
l-888-
664-0449 or your local distributor for assistance when filing your claim.
Along with the return of the product being claimed for warranty, a copy of the original proof of
purchase and a "letter of claim" must be included (a warranty claim form can also be used
and can be obtained, upon request, from General® International or an authorized distributor)
clearly stating the model and serial number of the unit (if applicable) and including an
explanation of the complaint or presumed defect in material or workmanship.
This coverage is extended to the original purchaser only. Prior warranty registration is not
required but documented proof of purchase i.e. a copy of original sales invoice or receipt
showing the date and location of the purchase as well as the purchase price paid, must be
provided at the time of claim.
Warranty does not include failures, breakage or defects deemed after inspection by General®
MFG or General® International to have been directly or indirectly caused by or resulting from;
improper use, or lack of or improper maintenance, misuse or abuse, negligence, accidents,
damage in handling or transport, or normal wear and tear of any generally considered
consumable parts or components.
Repairs made without the written consent of General® International will void all warranty.

TABLE OF CONTENTS
SAFETY RULES ....................................................................... 5
ELECTRICAL REQUIREMENTS ............................................ 6
Electrical connections ...........................................6
Grounding instructions ..........................................6
Circuit capacity................................................... 6
Extension cords .....................................................6
IDENTIFICATION OF MAIN PARTS AND COMPO-
NENTS ............................................................... 1
BASIC FUNCTIONS......................................................... 8
UNPACKING............................................................. 8
List of contents.......................................................... 8
Additional requirements for set up ........................8
PLACEMENT WITHIN THE SHOP / ESTABLISHING A
SAFETY ZONE
...................................................................................................
9
CLEANUP ................................................................. 9
ASSEMBLY ……………………………………………….. .10
Remove / Install a saw blade................................ 11
Remove a saw blade……………………………….11
To install a saw blade ………………………………12
Level the table insert............................................ 12
Connecting to a dust collector............................. 13
BASIC ADJUSTMENTS AND CONTROLS ...................... 13
Connecting to a power source ........................... 13
ON / OFF magnetic power switch......................... 13
Overload protection ............................................ 14
Blade height adjustment ..................................... 15
Blade tilt (bevel) adjustment ............................... 15
OPERATING INSTRUCTIONS .......................... 15
Types of cuts .......................................................... 16
Ripping.................................................................... 16
Bevel ripping ....................................................... 16
Ripping small work pieces .................................. 16
Cross cutting........................................................... 17
Bevel cross cutting ................................................. 17
7
Adjusting the miter gauge ...................................... 17
Adding an auxiliary fence to the miter gauge.... 18
Miter cuts ................................................................ 18
Compound miter cuts ......................................... 18
Using a dado head blade........................................ 19
MAINTENANCE ..................................... 19
Periodic maintenance............................................. 19
Lubrication .............................................................. 20
Contact information

RULES FOR SAFE OPERATION
To help ensure safe operation, please take a moment to learn the machine's applications and limitations, as well as
potential hazards. General® MFG disclaims any real or implied warranty and holds itself harmless for any iniury that may
result from improper use of its equipment.
1. Do not operate the saw when tired, distracted, or
under the effects of drugs, alcohol or any
medication that impairs reflexes or alertness.
2. The working area should be well lit, clean and free
of debris.
3. Keep children and visitors at a safe distance when
the saw is in operation; do not permit them to
operate the saw.
4. Childproof and tamper proof your shop and all
machinery with locks, master electrical switches
and switch keys, to prevent unauthorized or
unsupervised use.
5. Stay alert! Give your work your undivided
attention. Even a momentary distraction can lead to
serious injury.
6. Fine particulate dust is a carcinogen that can be
hazardous to health. Work in a well-ventilated area
and whenever possible use a dust collector and
wear eye, ear and respiratory protection devices.
7. Do not wear loose clothing, gloves, bracelets, neck-
laces or other jewelry while the saw is in operation.
Wear protective hair covering to contain long hair
and wear non-slip footwear.
8. Be sure that adjusting wrenches, tools, drinks and
other clutter are removed from the machine and/or
the feed table surface before operating.
9. Keep hands well away from the blade and all
mo
ving parts. Use a brush, not hands, to clear
away
chips and dust.
10. Be sure that the blade is securely installed and in
proper cutting direction before operation.
11. Be sure the blade has gained full operating speed
before beginning to cut.
12. Always use a clean, properly sharpened blade.
Dirty or dull blades are unsafe and can lead to
accidents.
13. If using a power feeder, stop the feeder before stop-
ping the table saw.
14. Do not push or force stock into the blade. The saw
will perform better and more safely when working
at the rate for which it was designed.
15. Use suitable support when cutting stock that does
not have a flat surface. Always hold stock firmly
against the fence when ripping, or against the miter
gauge when cross cutting.
16. To minimize risk of injury in the event of workpiece
kickback, never stand directly in-line with the blade
or in the potential kickback path of the work piece.
17. Avoid working from awkward or off balance
positions. Do not overreach while cutting; keep
both feet on the floor. Never lean over or reach
over the blade and never pull the work piece over
the blade
from behind. Use out feed support or have
an assis
tant help when ripping long material.
18. Keep blade guards in place and in working order. If
a guard must be removed for maintenance or
cleaning, be sure it is properly reattached before
using the tool again.
19. Never leave the machine running with the power
on when not in operation.
20. Use of parts and accessories NOT recommended by
GENERAL® MFG may result in equipment mal-
function or risk of injury.
21. Never stand on machinery. Serious injury could
result if the tool is tipped over or if the blade is
unin
tentionally contacted.
22. Always disconnect tool from power before servicing
or changing accessories such as blades, or before
performing any maintenance, cleaning or
adjust
ments, or if the machine will be left
unattended.
23. Make sure that switch is in "OFF" position before
plugging in the power cord.
24. Make sure the tool is properly grounded. If equip-
ped with a 3-prong plug it should be used with a
three-pole receptacle. Never remove the third
prong.
25. Do not use this saw for other than its intended use. If
used for other purposes, GENERAL® MFG disclaims
any real implied warranty and holds itself harmless
for any injury, which may result from that use.

NOTE: VOLTAGE REQUIREMENTS AND AMPERAGE DRAW FOR MOTORS MAY NOT BE FULLY DESCRIBED IN THIS
MANUAL. FOR COMPLETE ELECTRICAL REQUIREMENTS REFER TO THE MOTOR I.D. NAME PLATE ON THE MACHINE. IF IN
DOUBT CONSULT A LICENSED QUALIFIED ELECTRICIAN BEFORE PROCEED-ING.
ELECTRICAL REQUIREMENTS
appropriate power cord and plug must be performed
by a qualified electrician. The machine must be
connected to an electrical source using a power cord
that
has a grounding wire, which must also be properly
connected to the grounding prong on the plug. The
outlet
must be properly installed and grounded and
all electrical connections must be made in
accordance with all local codes and regulations.
ELECTRICAL CONNECTIONS
Both a manual circuit breaker (or similar device) as well
as an electrical plug are recommended and
should be
installed by a qualified electrician. Use locally
approved wire that includes a separate grounding wire
and a 3prong grounding type plug with a matching
receptacle.
NOTE: .
For added convenience, based upon personal preference,
there are mounting holes, under the corner, for the switch
to be mounted on the right side OR left side.
CIRCUIT CAPACITY
Make sure that the wires in your circuit are capable of
handling the amperage draw from your machine, as
well as any other machines that could be operating on
the same circuit. If you are unsure, consult a qualified
electrician. If the circuit breaker trips or the fuse blows
reg ula rly, your machine may be operating on a circuit
that is close to its amperage draw capacity. However, if
an unusual amperage draw does not exist and a power
failure still occurs, contact a qualified technician or our
service department.
EXTENSION CORDS
The use of an extension cord is not generally
recommended for 230V equipment. If you find it
necessary,use only 3-wire extension cords that have
3-prong grounding plug and a matching 3-pole
receptacle that accepts the tool's plug. Repair or
replace a damaged extension cord or plug
immediately.
If you find it necessary to use an extension cord with
your machine, make sure the cord rating is suitable for
the amperage listed on the motor I.D. plate. An under-
sized cord will cause a drop in line voltage resulting in
loss of power and overheating. The accompanying
chart shows the correct size extension cord to be used
based on cord length and motor I.D. plate amp rating.
If in doubt, use the next heavier gauge. The smaller the
number, the heavier the gage.
GROUNDING INSTRUCTIONS
In the event of an electrical malfunction or short circuit,
grounding reduces the risk of electric shock to the
operator. The motor of this machine is wired for 230V
single phase operation. As with many stationary
industrial type machines because each installation
situation is unique, this table saw is suppliedwithout a
power cord or plug. The installation of an
AMPERE
RATING
<5
------->
AWG
16 16
* NR
* NR
* NR
* NR
200+ FEET
12
14
16
50 FEET
TABLE - MINIMUM GAUGE FOR CORD
Recommended
10
------->
12 TO 16
12
------->
10 TO 12
16
------->
6TO 10
100 FEET
230 VOLTS
TOTAL LENGTH OF CORD IN FEET

BASIC FUNCTIONS
This cabinet saw has been designed for cutting solid wood as well as manufactured wood materials such as ply-
wood, wood paneling, particleboard, MDF and other wood-based by-products. This saw is not designed for cutting
metals nor for cutting any materials other than wood or wood-based stock.
This saw is designed for use with maximum 10" (254 mm) diameter blades having a center hole diameter of 5/ 8".
The blade can be raised to cut a maximum stock thickness of 3
l / 8" with the blade set 90 degrees to the table. The
blade can be tilted up to 45 degrees to the left for bevel cuts to a maximum stock thickness of 2
l /8". Using any
standard aftermarket 8" diameter stacked dado blade set (not included), the maximum dado cutting capacity of this
saw is 13/16". Note: for safer dado cutting, an optional dado table insert can be purchased through your General®
MFG / General® International distributor.
To encourage safety through the proper use of either the supplied riving style splitter/blade guard assembly or the
European style riving knife the 850 saw has been designed with a quick install/quick release feature allowing the
user to install or remove either of these safety components in seconds.
UNPACKING
Carefully unpack and remove the saw from the crate. All
other components and accessories are packed inside
the saw cabinet.Check for damaged or missing items as
per the list of contents below.
NOTE: Please report any damaged or missing items to
your General@ International distributor immediately.
LIST OF CONTENTS
SAW ………………………………...………………………1
SPLITTER /BLADE GUARD ASSEMBLY .................................. 1
ANTI KICKBACK PAWL ASSEMBLV ............................................ 1
ARBOR WRENCH.............................................................. 1
MITER GAUGE .................................................................. 1
PUSH STICL ………………………………………………….. 1
NOTE: F-42 rip fence and T-50 guide rails are
packaged separately.
ADDITIONAL REQUIREMENTS FOR set UP
• Phillips Screwdriver
• 1/2", 7/16" and 9/16" and openend wrench
• l /8" Allen key
• Square
or

PLACEMENT WITHIN THE SHOP / ESTABLISHNG A SAFETY ZONE
THIS MODEL, 850, 10” TILTING ARBOR SAW IS VERY HEAVY. DO NOT OVEREXERT. A HOIST OR FORKLIFT SHOULD BE USED TO LIFT MACHINE.
PLACEMENT WITHIN THE SHOP
This machine should be installed and operated only on a
solid, flat and stable floor that is able to support the
weight of the saw (576 lbs) and the operator.
Using the dimensions shown beside as a guideline, plan
for placement within your shop that will allow the opera-
tor to work unencumbered and unobstructed by foot
traffic (either passing shop visitors or other shop workers)
or
other tools or machinery.
ESTABLISHING A SAFETY ZONE
For shops with frequent visitors or multiple operators, it is
advisable to establish a safety zone around shop
machinery. A clearly defined "no-go" zone on the floor
around each machine can help avoid accidents that
could cause injury to either the operator or the shop visitor. It is advisable to take a few moments to either paint
(using non-slip paint) or using tape, define on the floor the limits or perimeter of each machine’s safety zone. Take
steps to ensure that all operators and shop visitors are aware that these areas are off limits whenever a machine is
running for everyone but the individual operating the unit.
CLEAN UP
The protective coating on the saw table prevents rust from
forming during shipping and storage. Remove it by
rubbing with a rag dipped in kerosene, mineral spirits or
paint thinner. (Dispose of potentially flammable solvent-
soaked rags according to manufacturer 's safety
recommendations.)
A putty knife, held flat to avoid scratching the surface, may
also be used to scrape off the coating followed by clean-
up with solvent. Avoid rubbing the saw's painted
surfaces, as many solvent-based products will remove
paint.
To prevent rust, apply a light coating of paste wax or use
regular applications of any after-market surface
protectant or rust inhibitor.
36 1/4"
28"

0
BEFORE ASSEMBLY INSTRUCTIONS
For your convenience this saw is shipped from the factory partially assembled and requires only minimal assembly
and set up before being put into service. The left and right table extension wings are factory installed and aligned
and unless seriously shaken or jolted in transport should not require further alignment.
If purchased with the standard General "T" Fence System, a full installation and operating instructions manual for the
fence system is supplied in the box.
If purchased with the table board extension and support legs or if adding an aftermarket table board and legs,
installation instructions can also be found in the fence manual.
Before connecting the machine to the power source, verify that the voltage of your power supply corresponds with the
Voltage specified on the motor ID nameplate. This tool is for INDOOR use ONLY! Do NOT use in wet or damp locations.
INSTALL AND ADJUST RAILS AND FENCE
ATTACH THE FRONT FENCE RAIL TO YOUR SAW
Referring to the diagram above, place 4 flat head countersunk screws, lock washers and nuts to assemble the front
rail to the front of the saw. But d on 't tighten the nuts yet.
NOTE: The front rail, is the wider of the two rails and has holes in both faces.
ADJUST THE FRONT RAIL HEIGHT
Place the supplied L-jig on top of the table . Adjust the rail height until the bottom of the jig is flush with the rail shelf. Hold
the nuts firm with a 7/ 16" wrench and the two screws on left and right ends of the rail. Tighten the centerscrews only
after double-checking rail height using the L-jig all along the rail and at both ends.

NOTE
This saw is intended for use with 10" (250mm) diameter or less saw blades having a center hole diameter of
5/8". There are many types of blades available to perform specific cutting jobs, such as crosscuts or ripping
only, or tor use with plywood, paneling and other products. A good quality specialty blade can produce a
finer
finish, be more efficient and place less strain on the saw. Use only saw blades designed for use at a maxi-
mum
operating speed of
6000 RPM or less. Saw blades should be kept clean and sharp. Never store saw blades
by stacking them directly in contact with each other. Place a layer of cardboard or similar material between
the blades to keep them from coming into contact with each other.
ATTACH THE BACK FENCE RAIL TO YOUR SAW
Referring to the diagram above, place hex. head bolts and where applicable lock washers and nuts to assemble
the rear rail to the back of the saw.
INSTALL AND ALIGN THE FENCE
Proceed to fence installation and alignment as per the instructions provided in your fence manual.
REMOVE / INSTALL A SAW BLADE
Be sure the saw is unplugged and completely disconnected whenever installing or removing a saw blade!
REMOVE A SAW BLADE
◄
LOOSEN
1. Remove the table insert.
8
Holding the arbor with the arbor wrench provided,
,
wedge a block of wood between the teeth in front
of the saw and pull the arbor wrench toward you or
counterclockwise.

NOTE
When tightening the arbor nut, take care not to
over tighten as this will make it very difficult to
remove later. Because the rotation of the blade
runs counter to the direction of the threads on the
nut, the blade is essentially tightening itself to the
nut whenever the saw is running. Though there are
no hard and fast rules for how much torque is
required, the arbor nut should always be tightened
firmly but without excess.
3. Remove the arbor nut & flange (D),then remove the
blade.
2. Replace the flange and arbor nut. Holding the arbor
with the arbor wrench provided, wedge a block of
wood between the teeth at the rear of the saw and
push the arbor wrench away from you or clockwise.
3. Re-install the table insert.
TO INSTALL A SAW BLADE:
1. Install the blade on the arbor so that the openings
between the teeth, face the front of the saw (the
blade spins in the counterclockwise direction).
LEVEL THE TABLE INSERT
Use a straightedge to determine whether the insert is level
with the tabletop. Turn each of the 4 adjusting screws witha
l /8" Allen key until done.
Suggestion:Start by adjusting one rear screw and its
diagonal opposite in front, then tweak the remaining two
screws.

ggggg
CONNECTING TO A DUST COLLECTOR
• There is a 4" dust outlet located on the lower right of the
saw cabinet allowing for the connection to a dust col-
lection system (not included).
• Be sure to use appropriate size hose and fittings (not
included) and check that all connections are sealed
tightly to minimize airborne dust.
• If you do not already own a dust collection system
consider contacting your General® International
distributor for information on our complete line of dust
col- lection systems and accessories or visit our
website atomwww.generaltoolsusa.ca
• Always turn on dust collector before starting the saw &
always stop the saw before turning off dust collector.
BASIC ADJUSTMENT & CONTROLS
To avoid the risk of shock or fire, do NOT operate the unit with a
damaged power cord or plug. Replace damaged plug or cord
Immediately.
.
Once the assembly steps have been completed, plug the
power cord into an appropriate outlet. Refer back to the
section entitled "ELECTRICAL REQUIREMENTS" and make
sure all requirements and grounding instructions are
followed. When cutting operations have been completed
unplug the saw from the power source.
ON/OFF MAGNOIC POWER SWITCH
The switch assembly is equipped with a GREEN "START" but-
ton A, an extra-large easy access RED stop panel B.
.
To start the saw: Press on the GREEN "START" button A.
To stop the saw: Press on the RED "STOP" panel, B.
A
B

OVERLOAD PROTECTION
The magnetic safety switch on this saw is equipped with an overload protection feature. To prevent an electrical
overload from damaging the motor, in the event of a spike in line voltage or amperage draw, the internal overload
protector will automatically be tripped, thereby cutting off power to the motor.
Note: The most common causes of such overloads are:
1. Overworking the motor by attempting to feed thick dense workpiece material too quickly, thereby causing an
increase in power consumption and a spike in amperage draw.
2. An electrical extension cord that is too long or not the correct gauge of wire, which can also cause an increase
in amperage draw.
If an electric extension cord must be used, follow the instructions and refer to the chart in
the electrical requirements section at the beginning of this manual.
3. Overworked circuit caused by operating on a circuit that is close to its amperage draw capacity. Make sure the
circuit being used is capable of handling the amperage draw from this machine as well as any other electrical
devices operating on the same circuit.
If you are unsure, consult a qualified electrician.
To reset the overload protection switch after it has been
tripped proceed as follows:
1. Set the power switch on the saw to the off position
and disconnect the machine from the power source.
Note: If the saw is permanently connected to a circuit
(hard-wired), set the wall panel circuit breaker or main
circuit interrupter to the off position.
2. Unscrew the 2 screws and remove the controlbox
front cover.
3. Reinstall the control box cover.
4. Reconnect the saw to the power source.
5. You can now resume cutting operations.
To avoid Unexpected or Unintentional start up, make sure the
Power switch on the saw is in the “OFF” position before
Connecting to a power source.
..
I

OPERATING INSTRUCTIONS
INJURIES.
• Make sure that the arbor nut is secure and that the blade is firmly tightened snug on the arbor.
• Check that the blade angle and height lock knobs are tight.
• If ripping, make sure the fence lock lever is engaged and that the fence is parallel to the blade.
• If cross cutting, make sure the miter gauge is locked tight.
• While using the saw, be sure to wear safety glasses at all times.
• Make sure that the blade guard/splitter assembly is properly installed and aligned with the blade, and that the
anti-kickback pawls are functioning.

TYPES OF CUTS
RIPPING
Cutting a wood plank or sheet of plywood lengthwise to
reduce its width is called "ripping." To rip stock, hold the
work with both hands pushing it into the blade as well as
firmly against the rip fence so that it is cut straight.
• The work to be cut must have a straight edge to ride
the fence and must be flat to make solid contact with
the table during the cut in order to avoid "kickback" (a
blade jam causing the wood to fly backwards and hit
you).
• Never rip or cut wood without using the fence or miter
gauge to guide it because the stock could kickback.
• Always use the blade guard and splitter assembly when cutting wood. It has anti-kickback fingers and splitter to
prevent the saw "kerf" (the slit cut by the blade) from closing and binding the blade, which can overloadand/or
stall the motor or cause the blade to lift and eject the workpiece towards the front of the saw at very high
speeds. The blade guard keeps your fingers away from the blade and also reduces the amount of saw dust
flying free.
• Although certain operations require the removal of the blade guard and splitter assembly, it should always be
replaced for regular cutting.
• Never stand in the line of the blade when ripping.
• Raise the saw blade only about 1/4" higher than the work to be cut.
As you complete the rip, the wood will either remain on the
table, tilt up to be caught on the end of the guard, or fall
onto the floor (or outfeed table). The waste part of the
stock remains on the table to be removed only after the
saw is stopped (unless it is large enough for immediate
safe removal).
If the work to be ripped is narrow, it is safer to use a push
stick, rather than the hands, to feed it into the blade
. Push
sticks with non-slip grippers can be purchased,
shop-made
one works just as well.
When ripping extremely narrow stock that may not clear
the width of the blade guard, or very thin material such as
paneling, which may slip between the underside of the
fence and the table surface, a strip of wood as an auxiliary
guide can be attached to the fence.
.
Never reach in towards the blade while the blade is still spinning! Whenever a rip cut is completed, turn off the saw and
Wait for the blade to come to a complete stop before reaching in it to remove the workpiece or the waste material.
BEVEL RIPPING
Bevel ripping is performed the same as ripping but with the saw blade set to an angle not perpendicular with the
table surface. After changing the bevel angle verify the alignment of the guard and splitter; make sure there is
clearance with the saw blade.
RIPPING SMALL WORK PIECES
Do not attempt rip cuts if the work piece is too small, as this will oblige you to place your hands too close to the
blade and put you at serious risk of injury. When ripping narrower widths; use a push block or a push stick in order
to avoid placing hands near the blade.

is cross cutting. With some smaller-sized and rectangular
pieces, you often have the choice of ripping or crosscut-
ting. Always use the miter gauge
, when cross cutting,
never cut a piece unsupported. Miter gauge may be
used in either slot, but most operators prefer the left
groove for typical work. When the blade is tilted for bevel
cutting, use the table slot that does not cause interference
with your hand or the saw blade guard.
To begin crosscutting, place the work on the miter gauge
and, with the motor OFF, slide it up close to the blade to
align the outer edges of the teeth with your cut mark, .
Keep a firm grip as you pull the miter gauge and wood
back away from the blade. Lower the blade guard, turn
on the saw and make the cut. When the work is cut
through, move one or both cut pieces - if long enoughto
handle without danger - immediately off to the side,
away from the turning blade. Turn off the motor.
BEVEL CROSS CUTTING
Bevel angle, verify the alignment of the guard and splitter and verify that there is clearance with the saw blade.
ADJUSTING AND USING THE MITER GAUGE
ADJUSTING THE MITER GAUGE
index stops at 90° and 45° to the right and left, with a 30° maximum.
To use a setting other than 90°, loosen the lock knob , by turning it
counter-clockwise, flip down the stop-lock tab, rotate the miter head to
45°, or any angle shown on the guide. Turn thelock knob clockwise
to tighten it.
To check the accuracy of the miter gauge's factory settings, set it at
90° and check it with an L-square or T-square. To verify the setting,
make a test cut in scrap stock and then use a square to check the
cut piece.
If the miter gauge needs adjusting, manually turn the head so the
pointer is where you think it ought to be, tighten the lock knob and
loosen the nut . Turn the adjusting screw until it touches the stop-
lock tab. Run down the nut. Recheck the angle by making
another
test cut. Repeat, if necessary, until a true 90° is achieved.
-8
ac_
W

ADDING AN AUXILIARY FENCE TO THE MITER GAUGE
To ensure a true 90° crosscut, especially with longer pieces of wood
that need more support than the narrow miter gauge head can
provide, an auxiliary wood fence can be attached.
Make sure the wood for the fence is straight, not bowed. It should
be about 2 inches wide and extend about 12 inches from either
side of the miter head. Drill 2 holes in the wood corresponding to
those on the miter head and use bolts and nuts to secure the wood
fence to the head
.
To use the miter gauge with an auxiliary fence, first notch the fence with the saw blade a bit higher than the work-
piece
. Measure and draw a cutline on your wood , then place it on the miter fence. Position your cutline against the
notch. Turn on the saw, slide the work up until it is cut through (but don't cut off the fence).
Marking Wood. If you measure a cut for 24 inches, line up the blade on the waste side of the mark. Don 't cut through
the middle of the measurement line or you'll reduce your desired board length by half the width of the saw blade!
For accurate work, don 't mark your cut with a fat pencil line.
A narrow dash, with a sharp pencil point is best .
Encircle the dash so you'll find it again and add a small X to indicate the waste or cut-off side . Pencils, like saw blades,
have thickness. When squaring off from the cut mark, align your square to allow for pencil clearance, which will be
about 1/1 6" away from the drawing edge of the square
.
0
X
MITER CUTS
This operation is the same as cross cutting, except the
miter gauge is set to an angle other than 0. Hold the work
piece firmly against the miter gauge and feed the work
piece slowly into the blade to prevent it from moving
during the cut.
COMPOUND MITERING
This is a combination of bevel cross cutting and mitering. It is infrequently used. Follow instructions for both bevel cut-
ting and mitering.

USING A DADO HEAD BLADE
A dado is cutting a "rabbet" or a wide groove into the
work. A dado blade, (not supplied with yoursaw)
usually consists of two outer blades and several interior
cutters. These can be adjusted to cut grooves from l /8" to
13/16" for making shelves, joints and tenoning. Set the
blade's width according to the instructions supplied with your
dado blade.
After adjusting its width, mount the dado blade on your
saw, just like a regular blade. You'll need an optional
Dado insert, to replace the standard one
that comes with your saw. Use the fence to line up the cut.
The blade guard/splitter must be removed when Dadoing.
Never use the dado blade in a bevel position.
Always verify the dado blade clearance before connecting the saw to the power source. Reattach the
the guard & verify & adjust splitter/riving knife alignment if needed, after the dado cut is finished. The
Maximum dado head for this saw is13/16” and the maximum dado blade diameter is 8".
MAINTENANCE
Make sure the saw has been turned off & unplugged from the power source before performing any maintenance.
PERIODIC MAINTENANCE
• Inspect/test the ON/OFF switch before each use. Do not operate the saw with a damaged switch - replace a
damaged switch immediately
• Inspect the saw blade for damage or chipped teeth before each use. Replace a damaged or chipped blade
immediately. Never operate the saw with a damaged or chipped blade
• Keep the saw table clean and free of dust, pitch or glue.
• An occasional light coating of paste wax can be used to protect the cast-iron surface. Ask our local distributor
for suggestions on tabletop cleaners and cast-iron surface protection based on what is readily available in your
area.
• Occasionally open the cabinet door and brush off and vacuum out accumulated dust from inside the
cabinet and on the blade tilting gears and on or around the motor.
• Periodically inspect the power cord and plug for damage. To minimize the risk of electric shock or fire, never
operate the saw with a damaged power cord or plug. Replace a damaged power cord or plug at the first
sign of damage.
• To minimize airborne dust particles periodically inspect all dust collection fittings - re-tighten as needed.

LUBRICATION
Keep the blade tilt mechanism as well as the blade height
adjustment mechanism well lubricated and free of dust or
debris. Clean and remove dust, debris, and old lubricant
as needed depending on frequency of use. After cleaning,
reapply lubricant as needed.
Note: To lubricate the blade tilt mechanism, apply a very
light dab of any all-purpose grease (available at any
hardware store).
To lubricate the blade height adjustment mechanism
,
loosen and remove the lock knob on the blade tilt adjustment hand wheel, then spray some dry lubricant into the
hole8.
The motor and all bearings are sealed and permanently lubricated - no further lubrication is required.No other part
of this table saw needs lubrication.

MODEL 850-3 & 850-5/3
GENERAL® INTERNATIONAL
GENERAL INTERNATIONAL POWER PRODUCTS LLC
6243 Industrial Parkway I Whitehouse, Ohio 43571 (USA)