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  9. General F-36 T-28 User manual

General F-36 T-28 User manual

SETUP
&
ASSEMBLY
MANUAL
ITE
#F-36
'2B
&
#F-36T-52
GENERAL®
INTERNATIONAL
8360Champ-d'Eau, Montreal
(Quebec)
Canada
HlP
1Y3
Telephone (514)
326-1161
•
Fax
(514)
326-5555
• www.general.ca
THAN
K
YO
Ufor choosing
this
General®
MFG
General
"T"
fence system.
This
fence has·
been
carefully tested
and
inspected before shipment
and
if properly used
and
maintained, will provide
you
with years
of
reliable service.
To
ensure optimum performance
and
trouble4ree operation,
and
to
get
the
most from your investment, please take the time to
feQd
thiS
mClnool
before
assembling, installing
and
operating the unit.
Themanual'$purpose
is
to
familiarize you with the safe operation, basic function,
Clnd
features
of
this GenerafTfEmcesystemaswell as theset-up,
maintenance
and
identification
of
its
parts
and
components.
This
manual
Is
not
intended as a substitute for formal woodworking instruc-
tion.
nor
to
offer
the
user instruction in the craft
of
woodworking.
If
you
are
not sure
about
the
safety
of
performing a certain operation or procedure,
do
not
proceed
until
you
can
confirm,
from
knowfedgeableand
qualifiedsources. that it
is
safe
to
do
so.
Once
you've
Jiead
through these Instructions, keep this
manual
handy
for future reference.
GENERAL
®
MFG
WARRANTY
All
component
parts
of
General®
MFG
products are carefullytested
and
inspected
during
all
stages
of
.
production,
and
each
item
is
thoroughlyInspected
upon
completion
of
assembly. Because
of
our
dommitment
to
quality
and
customer satisfaction, General®
MFG
agrees to repair
or
replace, within a
period
of
24 months from
date
of
purchase,
any
genuine
part
or
parts which,
upon
examination, prove to
be
defective in workmanship
or
material.
In
order
to
obtain
this warranty,
all
defective parts must
be
returned freight
pre-paid
to General®
International Mfg. Co., Ltd. Repairs
attempted
without
our
written authorization will void this warranty:
. Dlsclalmer:Th.
IntormQtloo
and
speelftcations
in
this
manual pertain factory" modifications
may
render some or all Information in
this
to
lheunilf::la<tf
Wa&
<4IUf)ptlea
from the factory at the time
of
prio- manual Inapplicabletoyour machine.
Further,
as
several generoHons
of
ling.
~au&e
WfiI are.
Gomm~
to
making
cOrI&k;int
improvements,
this
General"T" fence
system
and
several
versions
of
this
manual
may
be
Geflf)l'olllit NIl'S
~.
th!t fight
to
make changes
to
components. in circulation,
If
you own
an
earlier or laterversion
of
this
unit,this manu-
pariSe
or,~es
Oflhlll
unit
Q$
~med
neoe$$Q\'y,
without
prior
notice
01
may
not
depict
your
Fence
System exacHy. If
you
have
any
doubts or
.and
Wt1hout
obIigofIori.
ft>11l$la1l
any SU¢h
ohanges
on
previously deli- questions contact your retailer
or
our support line with the model
vereQ
~mlls,
Reamtlble
c_"
token ruBle factory
to
ensure that the number
of
your unit for clarification.
~
·~lOforIDaliQnln
Ihls manuQI corresponds with that
of
'1he
unit
W!lh
~!twits
$t.I~.
However,
special
order.s
and
·ofter
R'ulesfor
Safe
Dperation
To
help
ensure
safe
operation,
please
take
a
moment
to
learn
the
machine's applications and limita-
tions,
as
well
as
potential hazards. General® International disclaims any real
or
implied
warranty
and
hold itself
harmless
for any injury
that
may
result
from
the
improper
use
of it's equipment.
1.
DO
notoperotethe
SQW
when tired. distracted,
or
undertheetl'ects
of
drugs,
alcohol
or
any
medica
lion
fI¥lt
if!lPfJil'S
teflexes
or
alertness.
2.
The
worklngaraa'$l1ould
be
weUlit,
clean
and
free
ofdebris.
3~
Keep qhHdrefl
pOd
visItOrs
Of
a safe distance when
sow
ism operation;
do
not
permit
them
to
operate
the:sow.
.'4. Chlldpr90f
'and
tamper
proof your shop
and
all
machinery,
wi~
locks,master
electrical switches
:CInd
,swifOn"kevs,Jo, prevent unCIt.lthorlzed
or
unsu-
pervl$eduse.
5..
stayalerflGive
yOUr
work your undivided attention.
Even,omdmenfary
distraction
can
lead
to
serious
inlury;
6.
Fine
:Parttcurdtssaw
dust
is
a
carcinogen
fhat
can
behOZt,llOOustobealth.
Worl<
in
a well-ventilated
;orea
and
whenever possible
use
a dust eollec-
fQr~~r-veL
ear (md respiratory protection
devices. . "
7.00
notwearJoDSeclothing,gloves,bracelets, neck-
,laces
Qh~,O!"IiCtments
while
saw
Is
Inoperation.
8~
Be
sure
thdtadJusting
wrenches, tools. drinks
and
otherclutter
are
removedfrom the
machine
and/or
the
table
surface before
commencing
operation.
9.
Keep
hands
well
away
from saw
blade
and
all
moving
parts.
USe
a push stick
to
feed
stock,
and
use a brush,
not
hands,
to
clear
away
chips
and
sawdust.
10. Be sure
that
saw
blade
is
securely locked,
and
in
proper
cutting direction,before operation.
11.
Use
r~commended-speed,
saw
blade
and
acces-
sorl~sforthe
working material.
12.
Be
sure
the
blade
has
gained
full operating speed
before
beginning
to
cut.
13.
Atwaysuse
a clean. properly sharpened
blade.
Dirty
or
dull
bladM
are
unsafe
and
can
lead
to
accidents.
14.
Do
not
push or force stock into the cuffing
blade.
The
saw will perform better
and
more
safely when
working
at
the rate for which it was designed.
15.
Use
suitable support when cutting stock that does
not
have
a flat surface. Always
hold
stock firmly
againstthe fence when ripping.
or
against
the
miter
gauge
when cross-cutting.
16.
To
minimize
risk
of injury in the event
of
work
piece
kickback. neverstand directly in-line with the
blade
or in the potential
kickback
path
of
the work piece.
17.
Avoid
working
from
awkward
or
off
balance
positions. Do
not
overreach during cutting opera-
tion; keep
both
feet
on
floor. Never
lean
over or
reach
overthe
blade
and
never pullthe work
piece
overthe
blade
from behind.
Use
outfeed support
or
have
an
assistant
help
when ripping
long
material.
18.
Keep
blade
guards in
place
and
in working order.
If a
guard
must
be
removed for
maintenance
or
cleaning,
be
sure it
is
properly reattached before
using the
tool
again.
19.
Never leave the
machine
running with the power
on
when
not
in operation.
20.
If using a power feeder, stop the feeder before
stopping the
table
saw.
21.
Use
of
parts
and
accessories
NOT
recommended
by
General® International
may
result in
equipment
malfunction
or
risk
of
injury.
22. Never stand
on
machinery. Serious Injury
could
result if
the
tool
Is
tipped
over
or
if
blade
is
uninten-
tionally contacted.
23. Always disconnecttool from powerbeforeservicing
or
changing
accessories such as a saw blade, or
before performing
any
maintenance.
cleaning
or
adjustments.
or
if
the
machine
will
be
left
unattended.
24.
Make sure thatswitch
is
in the"OFF"
pOSition
before
plugging
In
the power cord.
25.
Make
sure tool
is
properly grounded.
If
tool
is
equipped
with a 3-prong
plug
it should
be
used
with a three-pole receptacle. Never remove the
third prong.
GENERAL
"rFENCE
SYSTEM
UIPICK
fENCE
RIllS,
GUIDE
AND
BEMOVl8IROIOARB
ENO
PROTECTORS.
Ii
The
bag
of
fCl$fening
These
instructions
come
in
hQrdwore
aridfhe
rneosurlng a plastic
bag
with
an
L-Jlg
.
.
tape
will
be
found
tucked
Don'tthrow the
L-jig
away,
inside
one
end
of
the
guide
. you'll need it later!
tube. .
T-28
HARDWARE
T-52
HARDWARE
Pockedwifhthe
fence itself
are
the support foot,
pointer, locking
handle
knob,
camfoot
and
locking
handle.above.
It
you havethe
T-28,
standard fence rails your hardware
bag
will contain the following.
CD.
If you have the
T-52
extended length fence rails. your hardware
bag
will
contain the contents shown in
4:).
NOTE:
Bags
contain
extra fasteners
that
may
not
be
needed
for your installation.
AnACIL
THlfRUNT
fENCE
RAil
TO
YOUR
SAW
Using the appropriate
diagram
fOf
your
modal
of
saw
and
rails below,
place
4 flat
head
countersunk screws, lock
washers
and
nuts, below, to assemble the front rail to the front
of
the
saw.
But
don't
tighten the nuts yet.
1·28FOJtM.Ql)a 51)..175[185
The
diagram,below,shows howthescrew holesin the
T-28
front guide rail align with those
on
a General@ International
model
50-175
or
5()"185
saw.
Note: the Front rail, right,
Is
the
one
that
is
the wider
of
the two
rails. If will sit upright, like this:
~I
T-52
FOR
MODEL
50-175/185
This
diagram
shows
how
thescrew holesin the
1-52
front
guide
rail
align
withthose
on
a GeneralInternational
model
50-175l
or
50-185l saw.
Note:
the
Front roll, right,
Is
the
one
that
is
the
wider
of
the
two
rails.
It
will
sit
upright,
like
this:
f--2"---1
T-28
FOR
MODEL 50-220
The
diagram, below, shows
how
the screw holes in the
T-28
front
guide
rail
align
with those
on
(1
GenerdlInternational
model
50-220C
saw.
Note;
the
Front rail, right, is
the
one
that
is
the
wider
of
the
two
rails.
If
will
sit
upright,
like
this:
T-52
FOR
MODEL 50-220
.
This
diagram
shows
how
the
screw holes in the
T-52
front
guide
rail
align
with those
on
your General International
model
50-220Cl saw.
Note: the Front rail, right,
is
the
one
that
is
the
wider
of
the
two
rails. It
will
sit upright,
like
this:
flOW
TQASSEMBLgr;ENERALT-FfflCE RAILS·
TO
ANOTHER MANUFACTURER'S SAW:
If
the
predrilled
holesIn
our
Tall
dO
not
match
thoseon
YOUTsaw;
we
recommend
clamping
the
(enceto
your
saw;
using
the
L-Jlg
described.on the next
page,
and
then drilling
new
holes through the softer
cast
iron
metal
of
thesaw; ratherthan
that
of
thesteelralls. Start with a small-gauge
pilot
bit. then use a 1/4"
bit
to
Hni'sh
the
holes.
Note:
If
You
are
Installing
our
General
T-Fence
system
on
another
manufacturer's saw; you
may
be
able
to
fasten
all
5
of
the
hex
head
bolts, unless their
On/Off
switch
is
to
be
attached
to the
'ront
rail in the
same
location
as ours.
InaCH
THE
BACK
fENCE
BAil
TO
YOUR
SAW
'M
_
Using
the
appropriate
diagram
for your
model
of
saw
and
ralls below,
place
4
pan
head
phillips screws, lock
washers
ana
nuts
to
assemble the rear rail
to
the
back
of
the
saw.
But
don't
tighten the nuts yet.
FOR
MODEL
511-115/185
Here,the
bolt
holes
inthel-28
(top)
and
T-52
rear fence rails areshown in relation to the corresponding holes in our
General International
model
50-175/185
table
saws.
Remember that if you are using General T-fence rails with
anothermanufac1urer's
saw,
you
may
haveto arill custom holes
In
your saw
to
fit.
1-28
I-52
(11IiIm.@@
I~
.,
I
Place the supplied
L-jig.
as shown
at
for right (i),
on
top
of
the
fable,Adjustthe rail height until the bottom
of
the
jig
is
flush
with
the
rail
$helf.
Holdthenuts firm with a 7/16"
Wrench
and
tightenthe
two
screwson left
and
rightends
of
the raif. Tighten the center
screws
only after double-
Checking rail height using the
L-jig
all alongthe rail and
at
both
ends.
Assemble the
guide
tube,
e,
to the front fence rail
by
fastening 4
of
the 5 hex
head
bolts, (I),
to
the underside
of
the rail.
For
now, omitthe
first
bolt,G,
on
the for left
of
the roll because this
is
where you will attach the saw's
On/Offswitch (see your saw manual).
Note: when the
tube
Is
attached,
there will
be
a
gap
of
abouf
1
inch
between
it
and
the
rail,
e.
In which
part
of
the
fence
will ride.
FOR
MODEL
50-220
Here, the bolt holes
in
the
1-28
(top)
and
T-52
rear fence rails are shown in relation
to
the corresponding holes In a
General International
model
50-220 table
saw.
Remember that
if
you are using
Generall4eoce
ralls.with another
manufacturer's
saw,
you
may
have to drill custom holes
in
your saw to fit
1-28
Cinammm-@@
1·52
Use
a ruler to ensure thatthe
top
of
the
back
rail
is
7/16" lower than the 7/11
table top.Tighten the
nuts
on
right
and
left sides
first,
then the
rest.
r
/16
ASSEMBLE
THE
FENeE
LOeKING
MEeHANISM
1. Install
thecamfoot,
CD,
(with the
top
loop
facing you)
by
insertingthe
smaller pair
of
bolt
and
nut, (I), through it
and
tightening the nut.
2.
Install the
locking
handle,
CD,
(with the
black
magnet
facing
up)
by
inserting the larger pair
of
bolt
and
nut,(\), through it
and
tightening
the nut.
Important:
Do
not
over
tighten
bolts
or
the
cam
and
handle
will
be
unable
to
rotate
freely.
ASSEMBLE
THE
SUPPOBT
FOOT
AT
THE
BEiB
OF
THE
FENCE
"
'ltAii&Si4£t
1.
Place one
of
the supplied large washers,
e,
over the support foot
screw
and
insert
the foot through the hole
at
bottom
of
the
back
end
of
the fence,
0,
and
secure it with the supplied nut.
To
avoid
scraping your knuckles
on
the two protruding screws, G. Place a
piece
of
tape
across
the
wrench to hold the nut
in
place
as
you
reach in.
CIECI
FENCElllGNMENT
1.
To
make
satisfactory rip cuts, your fence must
be
aligned perfectly
parallel with the saw btade.
If not alr$Qdy
done
install a saw
blade
and
raise the
blade
to it's
highest
point
Slide the left
edge
of
the fence
up
against the right
edge
of
the saw blade.Checkthat
the
two are parallel.
A better test
is
to
slide the fence over to the right
T-slot
on your saw
table
top
as shown in the
diagram
right,
e,
lock
down the fence
handle
and
make
a visual check that
the
fence
is
parallel with the
T--stot
all aJong
Its
length.
Also,
you
can
place
a small
3/4"
thick
block
of
wood,
0,
uprightinto
the
T-slot
and
Slide Itfrom the front
to
the
back
checking
its
distance
from
theteft
edge
Qf
the fence.
2.
If the fence
Is·
not·parallel. it
can
be
adJusted
by
using
an
Allen
wrench
to
tum
one
or
both
of
the screws, G
or
CP.
Do this slowly, just
an
eighth to a quarterturn
at
a time,
or
you will quickly overshoot
the desired adjustment.
S.
The
final
check
for parallel
is
done
by
ripping a
piece
of
wood
against the fence.·lf
the
back
end
of
the
cut
shows blackish burn
marb.
the fence
is
not
parallel
to
the
blade
and
will require
readjustment.
Note: It
Is·
always
good
practice to periodically recheck the alignment
of
yourlent.;e to the blade.
INSTill
POINTER
AND
MEASUBING
TAPE
1. Slide thefence so Ittouches the saw blade,
e.
Lock down the fence
with the.locklng handle.
2. Install the plastic pointer,
0,
using the two screws & flat washers into
the fence head, centering the pOinter's two screw
slots
over the
screw holes, tightening
them
firmly though not excessively.
3. Make a
pencil
mark
on
the
guide
tube in line with the pOinter's
center mark,G.
INSTALl
"INTEl
AND
MEASURINa
TAPE.
COlT.
Remove the white backing strip from the measuring
tape
and
carefully
install along the guide tube using your pencil mark as the zero-point
of
the tape.
The
tapeshould
sit
about
1/4
inch
back
from the front
edge
of
the guide
tube.
For
accurate readings, the
tape
must
be
placed straight parallel with
the guidetube.
Try
removing only
an
inch
of
backingstrip from the start ofthetape.stick
that down, then remove the
rest
of the backing
and
pull the measure
tape
tautto the end ofthe
guide
tube
and
carefUlly lower Itagainstthe
tube.
Trim
off excess
tape
with a knife or
scissors.
Note: Recheck,
and
if
necessary,
readjust
the pOinter
against
the
zero-point
of
the
measuring
taPe
whenever
you
change
blades. Different
blades
have
different thicknesses,
which
can
throw
aft
the
pOtntera
few
(raction"
CHECK
GliDE
TIBE
FOR
LEVEL
Note: In
some
rare instances, the
top
surface
of
the
guide
tube,
on
which
the
fence
slides,
may
not
be
parallel
with
the
top
of
the
saw
table,
e.
This
can
result in friction when sliding
the
fence
and
eventual
scraping
damage
to the
painter
and/or
measuring
tape.
To
correct
this
situation:
1. Remove the guide tube.
2. Place 2to 4 layers of masking
tape
along the
back
(or front)
edge
of
the rail. (I),
as
needed to shim up the guidetube.
3. Replace the Guide tube
and
check for parallel.
If
you find that the guide tube
is
out
of
parallel with the table
top
from
leftto right, you should:
1.
Refer
back
to Section
II,
loosen the
screws
on the front rail
and
uSe
the
L-Jig
again to ensure that the rail
is
at
proper height from
beginning to end.
2.
Retighten the
screws
and
replace guide tube.
MAKE
TEST
CUTS
TO
CHECK
POINTER
ACCURACY
1. Once the measuring
tape
is
installed
and
the fence
is
perfectly
parallelwith the
blade
and
tabletop,checkthe pOinter's centerline
against the tape's zero-point.
If
necessary, loosen the two screws
to
slide the painter left or right into position.
2.
For
the final check, slide the fence to the right
so
the pointer points
to the 2-inch mark.
Use
scrap wood to make several
rips.
If
the cuts
/~
don't measure exactly 2 inches wide, readjust pointer.
fENCE
110 Rill
MIINTENANCE
Keep
fence
and
rails
clean
and
free
of
obstructions
and
never use force. If the
fence
doesn't slide smoothly, stop
and
cheek
for
obstructions.
A
build-up
of
pitch,saPf
Of
glue
residue
caused
by
ripping
glued-up
panels will
tend
to
attract
sawdust
making
the
fence
and
raits sticky
and
gummy
and
preventing
them
from sliding smoothly.
tt
Is
very
dangerous
to
make
rip
cuts
against
a dirty.
gummy
fence
as
kickback
and/or
binding
of
the work
and
the
blade
may
occur.
Perjo(jic ytjping
~(1
slightly
damp
rag
as
needed
will
keep
your
General
Hence
system
clean
and
working
smoothly.AnoccasiOnal
flghtbufflng
with a small
amount
of
paste
wax
is
recommended.
A
good
chOiee
Isa
silicone
or
Teflon
bosed
lubricant, usually sold in spray
can
form.
RECOMMENDED
OPTIONAL
ACCESSORIES
FOR
YOUR
FENCE
SYSTEM
We
offer a
large
variety
of
products
to
help
you increase productivity,
accuracy
and
safety when using your machine. Here's
is
but a small sampling
of
the
aCCE~S
sories that
are
available
from your
local
General® International dealer.
If
you
have
purchased
the
extended length
T-52
fence
rail
system. it
is
highly
recommended
that
you
purchase
and
install
our
#5(}-105
-27" x 36" extension & tt5(}-115 -support
legs.
The
beauty
of
extended
rails
is
that
it
becomes
possible
to
rip largersheets
of
plywood
and
paneling.
You
may
also
want
consider
our
model
S(}-030
Extension
Mobile
Base
that
Is
speeificaly designed for
table
saws with
extension tables & support legs.
Our standard
mobile
base
model
5(}-025
can
be
used in
cases where outrigger support
is
not
needed.
--
--
---
B5-2005A
P-800
:/
REAR
RAIL P-704
~
65-282 (28")
,-
85-522 (52")
FRONT
RAIL P-707
BS-2Bl (28/) BS-207SA
P-760
~
65-521 (52")
~
~
~
~~~~
w:~
'C;;
~
B5-523 (52")
P-249
VI
(iil~
~
Ii
B5-208
P-797
PARTS
LIST
GENERAL
T-FENCE
PART
NO.
DESCRIPTION
SPECIFICATION
QTY
BS-200SA
FENCE
BODY
1
BS-207SA
CAM AND
HANDLE
ASS'Y
85-208 CAMFOOT
B-012C
SIDE
PANEL
FOR
36"
GUIDE
B5-21
0 ARBORITE
GUIDE
COVERS FOR F-36
P-249
HANDLE
35C
HOLE
p..267
BLACK
"T"
MOLDINGS
P-489
FLAT
WASHERS
P-369
SELF
TAPPING
SCREWS
-
NOT
SHOWN
P-635
ROUND
HD
SLOT
MACH.
SCREW
1
_1
,2
3/8"-24
1/S"x 1/2"
3/16"SAE
10
-16
3/4" HEX.HDSI1O";
10
-32 x3/8" I
1
1
P-760
HEX.
HD
CAP
SCREW
1/4"-20 x1314"
P-987
NUT
3/8"-16
(NYLON
INSERT)
P-9a6
NUT
1/4"
-20
(NYLON
INSERT)
7/10"
P-704
FENCE
ALIGNMENT
SET
SCREWS
6/6"-
16
X
5116"
P-799
NYLON
PADS
P-797 HAIRLINE POINTER
P-707
HEX.
HD
CAP
SCREW
3/8"-
16
x
13/4"
P-800
ADJUSTABLE
LEG
85-282
REAR
RAIL
FOR
28"
T-FENCE
85-522
REAR
RAIL
FOR
52"
T-FENCE
1
85-281
FRONT
RAIL
FOR
28"
T-FENCE
1
BS-521
FRONT
RAIL
FOR
52" HENCE
B5-283
GUIDE
FOR
28"
T-FENCE
85-523
GUIDE
FOR
52"
T-FENCE
Fo36
•
COMPLm
FENCl
ASS"
m
-COMPLETl28"
GUIDElA.aSS
MI
..
COMPLETl52'"eUIDI
lWf,-m
GENERAL
T
-FENCE
8360, Champ-cl'Eau.
Montreal
(Quebec)
Canada
Hl
P 1
Y3
Tel.: (514) 326-1161
Fax:
(514) 326-5565
Parts"
Service
Fax:
(514) 326-5555
Order
Desk
[email protected]
www.general.ca
IMPORTANT:
When ordering
replacement
parts, always
give
the
model
number, serial number
of
the
machine
and
part
number.
Also
a
brief
description
of
each
Item
and
quantity
desired.

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