Generic ZION User manual
OWNER’S MANUAL
WNER’S
OWN
M
Congratulations on your purchase of the ZION. This model is the result of a vast experience in the
production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of
craftsmanship and reliability that have made a leader in these fields.
This manual will give you an understanding of the operation, inspection, and basic maintenance of this
scooter. If you have any questions concerning the operation or maintenance of your scooter, please
consult a dealer.
The design and manufacture of this scooter fully comply with the emissions standards for clean air
applicable at the date of manufacture. We have met these standards without reducing the performance
or economy of operation of the scooter. To maintain these high standards, it is important that you and
your dealer pay close attention to the recommended maintenance schedules and operating instructions
contained within this manual.
Particularly important information is distinguished in this manual by the following
notations:
Failure to follow WARNING instructions could result in severe injury or death to
the scooter operator, a bystander, or a person inspecting or repairing the scooter.
A CAUTION indicates special precautions that must be taken to avoid damage to the
scooter.
NOTE: A NOTE provides key information to make procedures easier or clearer.
FOR YOUR OWN SAFETY, PLEASE READ THIS MANUAL CAREFULLY BEFORE OPERATION THIS SCOOTER. ONLY OPERATE
THE SCOOTER UNTIL YOU HAVE COMPLETELY AWARE OF ADEQUATE KNOWLEDGE OF CONTROLS AND OPERATION
FEATURE AND YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. PERIODIC INSPECTIONS, WELL
NOTE:
Please always put this manual with vehicle for rider maintenance/ dealer tracking of service
records even if vehicle is being sold.
This manual contains the most of the vehicle information, however, will continually improve
its product design and quality that lead to difference between the manual and vehicle. If you
have any questions concerning this manual, please consult your dealer.
MAINTENANCE AND GOOD RIDING SKILLS, WILL ENSURE YOUR SAFETY RIDING AND INCEASE THE PRODUCT RELIABLITY
OF THIS SCOOTER.
*Product and specifications are subject to change without notice.
ZION OWNER’S MANUA
Parking ................................................................ 4-3
Fuel tank check and replace ................................ 4-5
Engine oil replacement proces ............................ 4-5
Frontlamp inspection ........................................... 4-6
Speedometer inspection ..................................... 4-6
Horn insapection ................................................. 4-6
Rearview mirror inspection .................................. 4-7
License plate inspection ...................................... 4-7
Exhaust inspection .............................................. 4-7
Tire inspection ..................................................... 4-7
PERIODIC MAINTENANCE AND
MINOR REPAIR ................................................. 5-1
Adjusting the free play of front and
rearbrake ............................................................ 5-5
Brake power regularly ......................................... 5-5
Brakefluid ............................................................ 5-5
Brake pad ............................................................ 5-6
Coolant maintaining methods .............................. 5-7
Final transmission oil ........................................... 5-7
Components lubricate ......................................... 5-8
Plot pipes ............................................................ 5-9
Sparkplug ............................................................ 5-9
Carburetor ........................................................... 5-9
Tyre inspection .................................................. 5-10
Tyre pressure .................................................... 5-10
The type of bulb ................................................. 5-11
Head light beam adjustment .............................. 5-11
Headlight bulb and front turning
light bulb replacement ....................................... 5-11
The replacement of tail lamp,braking light and rear
turning light ....................................................... 5-12
Battery .............................................................. 5-12
maintenance of aircleaner ................................. 5-11
Troubleshooting chart ....................................... 5-15
SCOOTER CLEANING AND
STORAGE .......................................................... 6-1
Clean the scooter ................................................ 6-1
Storage ............................................................... 6-3
SPECIFICATIONS .............................................. 7-1
CONSUMER INFORMATION ............................. 8-1
Vehicle Identification number .............................. 8-1
Wiring diagram .................................................... 8-2
Warrant Information ............................................ 8-3
Service Plan ........................................................ 8-4
SAFETY INFORMATION ................................... 1-1
Other safety riding points .....................................1-5
Location of labels ................................................ 1-6
DESCRIPTION ................................................... 2-1
Left view .............................................................. 2-1
Right view ........................................................... 2-2
Controls and instruments .................................... 2-3
INSTRUMENT AND CONTROL
FUNCTIONS ....................................................... 3-1
Instruments ......................................................... 3-1
Key ...................................................................... 3-1
Ignition switch ..................................................... 3-2
Handlebar switches ............................................. 3-2
Storage box ......................................................... 3-4
Battery ................................................................ 3-5
Replacing the fuse .............................................. 3-5
Catalytic converter .............................................. 3-5
OPERATION AND IMPORTANT
RIDINGPOINTS .................................................. 4-1
Starting the motorcycle ....................................... 4-1
Starting off ........................................................... 4-1
Acceleration and deceleration ............................. 4-2
Braking ................................................................ 4-2
Engine break-in ................................................... 5-4
1-1
THIS SCOOTER ARE TWO
WHEEL SINGLE TRACK
VEHICLES. THE USE OF
SAVETY AND OPERATION
MAY IN DIFFERENT RESULT
BY THE USE OF PROPER
RIDING TECHNIQUES OF
THE OPERATOR.
TO REMIND OF OPERATOR,
WHO SHOULD KNOW THE
FOLLOWING REQUIREMEN-
TS BEFORE RIDING.
HE OR SHE SHOULD:
ჀWELL TRAINED AND
FIMILIAR TO ALL THE
ASPECTS OF SCOOTER
OPERATION.
ჀFULLY READ AND AWA-
RE OF MAINTENANCE R
-EQUIREMENTS THAT N
-OTED IN THIS OWNER’
SMANUAL.
ჀOBTAIN QUALIFIED TRAI
-NING&LEGAL LICENSE
FOR OPERATION OF
THIS VEHICLE.
ჀWELL AND PROFESSIO-
NAL MAINTENANCE
SERVICE FOR OPERATOR
AND CERTIFICATED
REPAIR SHOP/ DEALER
TO ACQUIRE GOOD
MECHANICAL
CONDITIONS OF VEHICL.
Safe riding
ჀAlways pre-check your
vehicle before riding is key
point to prevent an
accident.
Ⴠplease follow the maximum
loads limited of operator
and passenger.
ჀMost of accident on the
motorists is cased by
automobile driver who
“failure to recognize out the
vehicle” and caused
mobile/scooter accidents.
Therefore, to make yourself
conspicuous appear to
public will be very effective
in reducing the change of
this kind of accidents
Therefore:
• Wear a brightly colored
protective clothes/jacket.
• Operate the turning signals
before turning and slow
down the speed
approaching and pass through
1-2
the intersection.
•Keep proper distance with
other Motorists, and let
them aware of your
location.
•Know your skills and limits.
•Never lend your scooter to
others who not qualied for
riding
Always follow the legal speed
limit on the scooter and
trac law.
The posture of operator
and passenger is
important for proper
control. Properly riding
posture can keep scooter
in balance while riding.
•Operator should sit
up-right with two hand
hold on handle bar,
foot on oorboard
while driving.
•Passenger should make
sure that he/she can
rmly hold on grip or
operator with foot step on
footrest.
Driving after alcohol drink
or other illegal drugs is strictly
prohibited.
This scooter is designed for
on-road use only. It is not
suitable for o-road use.
Protective clothing
Properly clothing yourself will
keep you safety from potential
accidents:
Always wear an approved
helmet.
with face shield to protect
your eye from dust and
rain drop
The wear of proper jacket,
shoes, groves etc., can be
better protection, reducing
the degree of injury from
un-expected accident.
Never wear loose-tting
clothes, otherwise they
could catch on the control
levers or wheels and
cause injury or an
accident.
Never touch the engine or
exhaust system during or
after operation. They
become very hot and can
cause burns. Always wear
protective clothing that
covers your legs, ankles,
and feet.
Modifications
Modifications made to this
scooter that not approved by, or
the removal of original
equipment, may let scooter
unsafe for use and cause
severe personal injury.
Modifications may also make
your scooter illegal touse.
Loading and accessories
Adding accessories or cargo to
your scooter may cause the
different on the weight
distribution of scooter and
influence on the steering &
balance.
It may cause possibility of an
accident, please extremely
caution and follow below
limitation when you equipped
with accessories. Below are
some general or accessories.
Here are some guidelines to
follow if loading cargo or adding
accessories to your scooter:
Loading
The total weight of the operator,
passenger, accessories and
cargo must not exceed the
maximum load limit.
When loading within this weight
limit, keep the following in mind:
Ⴠ Cargo and accessory
weight should be kept as
low and close to the
scooter as possible. Make
sure to distribute the
weight as evenly as
possible on both sides of
the scooter to minimize
imbalance or instability.
Ⴠ Make sure that
accessories and cargo are
securely attached to
scooter before riding
Ⴠ Never attach any large or
heavy items to the
handlebar, front fork, or
front fender. Such items
can create unstable
handling or a slow steering
response.
Accessories
Genuine accessories have
been specifically designed for
Maximum load (not include
the vehicle) : 160 kg
Maximum load of rear carrier:
8kg;
Maximum load of the luggage
box: 5kgs;
Maximum load of hook:
1.5kg.
1-3
1-4
use on this scooter. If need,
please contact with can not test
all other accessories, you must
personally be reasonable for
the proper selection, installation
and use of non-original
accessories.
Keep the following guidelines in
mind, when mounting
accessories.
Ⴠ Never install accessories
or carry cargo that would
influence on the ground
clearance, limit
suspension travel, steering,
or obscure lights or turning
lights, reflectors.
Ⴠ Accessories on the handle
bar/front suspension area
will cause bad influence on
steering the scooter. if you
will install accessories,
please keep it as light in
weight and not interfere
on steering the vehicle.
ჀThis vehicle is for
On-Road transportation
purpose only,please don’t
install any of extended
cargo carrier as sulky,that
will make scooter unsta-
ble in cross winds and
vehicle turns.
ჀWhile equip with electrical
accessories, please consult
with qualified stores, to
make sure such items will
not exceed the capacity of
the scooter’s electrical
system. Unproved install
of such items may cause a
dangerous loss of lights,
lower.
Gasoline and exhaust gas
ჀGASOLINE IS HIGHLY
FLAMMABLE:
• Always turn the engine off
when refueling.
• Take care not to spill any
gasoline on the engine
(hot) or exhaust system
when refueling.
• Do not smoke or use
Mobile phone while
refueling .
Ⴠ Never start the engine or
let it run for any length of
time in a closed area. The
exhaust fumes are
poisonous and may cause
loss of consciousness and
death within a short time.
Ⴠ Always turn the engine off
before leaving the scooter
1-5
and remove the key from
the main switch. When
parking the scooter, please
note the following:
• The engine and exhaust
system remain hot.
Therefore, park the
scooter in a place where
pedestrians or children
are not likely to touch
these hot areas.
• Do not park the scooter
on a slope or soft
ground, otherwise it
may fall over.
• Do not lay your scooter
to near flammable
place.
Ⴠ In case of swallow any
gasoline, or gasoline get
into your eyes, please see your
doctor immediately. Keep away
the gasoline to your skin and
water.
Other safe-riding points
Ⴠ Turn the signal before
making turns.
Ⴠ When raining or across on
run on the wet road, Iron
Plates, keep your speed
low, slightly using braking
to avoid slipping or even
fall down.
Ⴠ Be careful when passing
parked cars. A driver might
not see you and open a
door in your path.
1-6
Location of labels
There is an anti-tampering label in helmet box of the 125cc scooter , which could be seen after opening
the seat.
1. LABEL, ANTI-TAMPERING
2-1
Controls and instruments
(1) Rear brake level (2) Left handle bar switch
(3) Meter assy. (4) Right handle bar switch
(5) Front brake level (6) Throttle grip
(7) Ignition switch (8) Hook
2-2
Left view
(9) Side stand (10) Main Stand
(11) Air cleaner
2-3
(12) Exhaust Muffler (13) Luggage box
(14) Battery (15) Rear carrier
Right view
3-1
(6) Right turn indicator
Instruments
(1) Tachometer (2) Left turn
indicator
(3) High beam indicator (4) Water
Thermometer
(5) Low beam indicator (6) Right turn
indicator
(7) Fuel indictor (8) Speedometer
(9)Odometer
(1) Tachometer
Tachometer indicate the engine
rev/min.
(2) Left turn indicator
The indicator will be flashing against
the position when left turn signal is on.
(3) High beam indicator
Blue lights come on when high beam
headlight is on.
(4) Water thermometer indicator
It indicates the cooling fluid
temperature. When it is on, means the
water temperature is too high and should
have a break sometime. If it is on by a long
time, please check the coolant bottle.
(5) Low beam indicator
Low beam indicator comes on when
low beam headlight is on.
The indicator will be flashing against
the position when right turn signal is on.
(7) Fuel Indicator
Indicate oil capacity in fuel tank (The
main switch at “ ” and the indicating right
and at “ ” not indicating). One space
mark flashing means the available fuel is
about 1 liter and please add unleaded
RQ-90 or above.
(8) Speedometer
Indicate driving speed of vehicle, km/h
in outer and mile/h in inner.
(9) Odometer
Indicates the distance covered in
kilometers in total.
Key
There are two keys with the vehicle (If the
vehicle has a “guard against theft and
alarm system”, four keys are provided).
3-2
Ignition switch
Power ONಯ ರ
Power on the power is connected to
start the engine and the key can not
be taken out.
Power off,ಯ ರ
All electrical systems are off. The key
can be removed.
Steering lockಯರ
Turn handlebar to left, insert key,
push and turn to , the handlebar
can be locked, and the key an be
taken out; Push and turn to “
c
”, the
opened. Do not energize downwards!
handlebar is unlock automatically.
OPEN position, the cushion is
Oil sensor ,
turn the key to here and lighting means
normally.
PEN without pushing
to open the seat.
bar to ensu
ed.
.
it works
OPEN
Turn the key to O
ATTENTION:
Make sure the steering lock is locked
when parking. Please try to turn the
handle re the vehicle to be
lock
be
control
WARNING:
Don’t turn the key to during
driving, or the handlebar will ut of
and cause accidents.
o
Never turn the key to “ ” or
“ ”while the vehicle is moving.
Otherwise, the electrical systems will
be switched off, which may result in
loss of control or a acci t. M
n den ake
sure that the vehicle is stopped before
turning the key to “ ” or “ ”.
Handlebar switches
(1) Ignition switch “ ರand engine
off switch “ ”:
The power switch is “ON” and ignition
3-3
switch is at position, at the
meantime, grip the brake, the engine
ted. And press engine offcan be star
switch at position, the engine is
will be off.
ATTENTION:
Release the button after the engine has
started. To avoid engine damage, do not
engage starter with engine running.
Each start can’t last more than 3
second, 10 second interval. Stop to start
the engage, once five times
doesn’t work, To avoid accumulator ove
po ntia
has gone, you can use it.
later it
r
ledischarge, when the te l troub
(2) Light switches “ /”:
Turning the light s to“witch ”, the front
position light, instrument lights and tail
light will turn on at the same time.
Turning the light switch to “ ”, the
headlight, night light for instrument board
nd tail light will turn on at the same time.
itch “”, headlight,
a
Turning the light sw to
instrument lights and taillight will turn off.
(3) Start button “ ”
Press “ ” with main switch “ON” and
nition switch “ig ”, while grip front brake
level or rear brake level. Then spin the
throttle grip slightly, the engine will start.
(4) High beam switch“ ”and
low beam switch ಯರ
When setting the switch to , the high
ebeam will on meanwhile th blue tell-tale
for high beam will flash.
When setting the switch to , low beam
will on. For safety reasons, please always
use the low beam when city driving or
m other vehicles which coming
fo
sig
eeting
rward.
(5) Turn nal switch“ ”:
To signal a right- d turn, push this
switch to “
han
”. To signal a left-hand turn,
push this switch to “ ”. When released,
the switch returns to the center position. To
cancel the turn signal lights, push the
witch in after it has returned to the center
m/her. Loosen the hand
beam s
s
NOTE:
Overtaking switch
3$66,1*ൻ
When the switch at low beam position,
press it down the overtaking lamp will
on. Warn the driver ahead of you if you
want to pass hi
and the light return to low witch
automatically.
3-4
p
lanes. After
osition.
WARNING:
Please make sure use the turn signal
while turning or changing
using, please set it to the or
position.
iginal
(6) Horn switch “ ”:
onWhen the key is , press this switch
to sound the horn.
Storage box
The storage box is under the cushion.
Insect the key to electrical lock and turn
counterclockwise, then the cushion could
be open. Put down the cushion and press
its rear slightly, the box could be locked. A
helmet could be hung on the pin (1) as the
following picture.
sed to the
To avoid humidity from spreading
through the storage compartment, wrap
es in a plastic bag before storing
being washed,
e or
Attention:
The maximum load of helmet box is
5kgs.
Keep the following points in mind when
using the storage compartment.
Since the storage compartment
accumulates heat when expo
sun, do not store anything susceptible to
heat inside it.
wet articl
them in the compartment.
Since the storage compartment may get
wet while the scooter is
wrap any articles stored in the
compartment in a plastic bag.
Do not keep anything valuabl
breakable in the storage compartment.
3-5
Some helmets cannot be stored in
the storage compartment because of
their size or shape.
Before you leave the scooter, make
sure the seat is closed firmly.
Do not store valuables in the box.
Take out valuables before washing to
avoid wetting these objects
Do not place thermal sensitive
objects in the box because of engine’
NOTE:
s
heat and high temperature.
Battery
age
urn off the main switch, and locat
pen the se
oint storage box). The battery is l
in the rear part of storage box see pictur
above.
Following the steps below to uninst
install the battery.
1. Unscrew the bolts (2) on the battery
box fixing cover.
2. Remove the cover (3), the battery
negative and positive bolts,
3. Remove the b ttery (4) carefully.
as follows.
(1) Battery specification: 12V/6AH.
Battery is in the rear of the(2) lugg
box.
(3) Take out the battery:
T
key to the position for o
e the
at (see
od
e
all or
the fuse is blown, replace it
p cate
a
4. Do the opposite order to install it.
Replacing the fuse
The fuse holder is located behind battery
cover.
If
1. Turn the key to “ ” and turn off all
electrical circuits.
2. Remove the blown
a new fuse
fuse, and then install
ified amperage.
3 Turn the key to “
of the spec
. ” and turn on the
el to check if the devices
o
4,
h
ectrical circuits
perate.
. If the fuse immediately blows again
ave a dealer check the electrical system.
Specified fuse:
15 A
3-6
Don’t use other fuses not fitted the
required specification or lead such as
the brass wires to replace. Otherwise it
may cause serious negative effects
to the circuit system, even cause fire,
lamp failure, loss of engine power.
WARNING:
Catalytic converter
This model is equipped with 2 catalytic
converters in the exhaust system. One is
inside the muffler, the other is joined with
the outlet pipe outside.
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