Genesis 2 IRON PRO MAX User manual

GENESIS 2 IRON PRO MA X
WATER SOFTENER AN
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IRON FILTRATION SYSTEM
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REVISION# 1
REVISION DATE 2/
1 /2020

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Table of Contents
1. Introduction ................................................................................................................................................ 4
2. Product Features and Applications ............................................................................................................ 5-6
3. Product Dimensions and Specifications ...................................................................................................... 7-8
4. Pre-Installation Checklist ......................................................................................................................... 9-10
5. Valve Installation ................................................................................................................................... 11-13
a.
Control Valve Installation ......................................................................................................................12
b.
System Sizing Chart ................................................................................................................................13
6. Bypasses .................................................................................................................................................... 14
7.
Programming ........................................................................................................................................... .15-19
a.
Display and Instructions ....................................................................................................................15-17
b.
Programming.....................................................................................................................................18-19
8.System Installation ................................................................................................................................. ...20-27
a.
Plumbing Connections ...........................................................................................................................20
b.
Drain Line Installation ............................................................................................................................20
c.
Brine Line and Brine Tank Installation ...............................................................................................21-24
d.
System Start-Up................................................................................................................................25-26
e.Water Flow Diagrams ............................................................................................................................27
9.Assembly Drawings and Parts List ........................................................................................................... ....28-29
10.
Troubleshooting .......................................................................................................................................... .30-32
a.
Control Valve ....................................................................................................................................30-31
b.
Electronics .............................................................................................................................................32
Genesis 2 Iron Pro Max Water Softener and Iron Filtration System Manual

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11.
Accessories .....................................................................................................................................................33
12.
Packing List ............................................................................................................................................ ....34-35
a.
Valve .....................................................................................................................................................34
b.
System ..................................................................................................................................................35
13.
arranty ............................................................................................................................................... ....35-36
14.
System Configuration and Settings .................................................................................................................37
15.
Contact Information ........................................................................................................................................38
Genesis 2 Iron Pro Max Water Softener and Iron Filtration System Manual

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1. Introduction
Thank you for choosing a Genesis 2 Iron Pro Max Water Softener and Iron Filtration System. Genesis 2 Iron Pro
Max valves are designed with high flow rates to handle any residential or light commercial application.
They feature innovative, patented ceramic discs for ultimate performance and reliability. The discs are
abrasion and corrosion resistant, extending the life of the valve and significantly reducing maintenance costs.
Genesis 2 Iron Pro Max valves have 7 advanced programming options with fully adjustable cycles to minimize
water usage during regeneration. They utilize down-flow regeneration which efficiently washes the media,
exchanging more grains per pound of salt. Genesis 2 Iron Pro Max valves have signal output for external
devices, program functions that remain in long term memory, and 72-hour memory backup should a power
outage occur, giving you the confidence that your customers are receiving a cost-effective, high-quality water
treatment solution.
Genesis 2 Iron Pro Max valves have an interlock function to connect multiple valves in series or in parallel.
There is an alternate interlock function, used with twin demand systems and 3-way ball valves to supply treated
water 24/7. The Genesis 2 Iron Pro Max's simple, yet powerful user interface has an easy to read LCD display
and the valve offers remote handling to accept input from a PLC or computer. Advanced work modes are
available with adjustable settings and three different cycle sequences to get the exact configuration needed for
any job.
Genesis 2 Iron Pro Max Valves Feature:
• Patented ceramic discs for longer life and reduced maintenance
• Highly configurable with easy to use program interface
• Long-term memory for program functions
• 72-hour memory backup
• 4 language options: English, Spanish, Chinese, French
Genesis 2 Iron Pro Max Water Softener and Iron Filtration System Manual

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2. Product Features and Applications
Primary Applications
Recommended for commercial and residential softening or demineralization water treatment systems.
•Softening System
•Iron Removal System
•Ion Exchange Equipment
•Boiler Softening Water Treatment
•RO Pre-treatment
Product Characteristics
Mechanical Components
The Genesis 2 Iron Pro Max uses internal ceramic discs which are corrosion and abrasion resistant to form a hermetic
seal. Rotation of the upper disc aligns to the corresponding lower disc ports for Service, Backwash, Brine & Slow Rinse,
Brine Refill and Fast Rinse modes.
Hard ater/No Hard ater Bypass
Down-flow regeneration with no hard water and hard water bypass options. This valve operates as a hard water bypass.
Flow Rated: 18 gpm @ 15 psi drop.
365-Day Usage Memory
Manual / Delayed Regeneration
Pressing at any time results in an immediate manual regeneration.
Pressing and holding for 3 seconds, when system is locked, results in a delayed regeneration at the preselected time.
Extended Power Outage Indicator
If outage exceeds 3 days, the time of day indicator “” will flash 12:12. The current time of day needs to be re-set. All
other set parameters remain stored in memory. The valve will resume to operate from the point of the power outage.
Three Regeneration Sequences
Lockout Function
Keypad will lock after 5 minutes without use. To access the parameter changes, press and hold and
simultaneously for 3 seconds to unlock.
Genesis 2 Iron Pro Max Water Softener and Iron Filtration System Manual