GEO-Laser KL-80L User manual

. . . strong on performance
Tough and durable . . .
Automatic Pipe Laser
KL-80L/-81L
5 - 13 6 - 13 7 - 13 8 - 13
4.8 Laser Warning Sign
KL-80: Laser class 2, P < 1 mW
KL-81: Laser class 3R, P < 5 mW
4.10 Sliding Leg (front)
For comfortable mounting in the pipe.
4.13 Fixing Leg (back)
For safe mounting in the pipe.
4.7 Infrared Receiver
For a large range from the front.
4.1 Infrared Receiver
For short distance from the back.
4. Laser Description
5. Buttons
= Inclination Setting
= ON/OFF Button
= Setting Inclination on Zero
The device is switched on by pressing this button.
The device and company data are then shown, followed by the operating display
with the last settings without button lock. The device is then levelled and
referenced on the zero point automatically. After the levelling phase the laser
beam and laser beam symbol stop blinking. If this does not happen, the device
must be moved into the levelling range by tilting it forwards. The display
illumination switches off after approx. 30 seconds automatically. The illumination
is switched on again by pressing the ON/OFF button shortly.To switch off the
device, press the ON/OFF button until “Auf Wiedersehen !” appears.
or
+
Pressing the arrow buttons changes the inclination value by 0.001 %.
The value is changed with increasing speed if the button is kept pressed.
The inclination value is set on 0.000 % by pressing the two arrow buttons at the
same time.
After setting one of the two arrow buttons the laser beam symbol changes to an
arrow. It indicates the direction of movement and the current position. When end
position is reached, the laser beam and limitation symbol begin to blink. The
setting must then be moved back within 2.5 minutes. If this is not done, the laser is
switched off automatically.
= Direction Setting
After pressing the two arrow buttons the device is automatically centred in
middle position.
= Direction Centering
In addition to the respective arrow buttons also press the ON/OFF button.
= Button Lock
Press the button ,2 x: Lock symbol select and confirm. The buttons are protected
against accidential adjustment. Press the Menu button 2 x again, the lock is lifted.
= Changing the Factory Defaults
Keep the button pressed until the adjustment menu is shown.
Quick Setting
or
+
Menu
OK
Menu
OK
Lock symbol open / closed
Algebraic sign
Inclination value
Percent sign
Status symbols:
Initialising
Adjusting inclination
Inclination adjustment finished
Power saving mode
T Kick guard active
T Blinks after jerky movement,
laser beam off
IR remote control active
Power supply
indicator
Banking compensation arrow
Direction limitation
Centring indicator
Direction arrow
Centre indicator
Laser beam symbol
Laser beam off by IR remote control
< 1/4 < 1/2 < 3/4 >3/4
E= Sensitivity
T= Kick guard
P= Percent/ Per mil
V= Lock
F= Flicker
L= Laser power (only KL-81L)
W= Factory defaults
S= Service / Workshop information
Factory defaults
On
1 - 5:
Off
|Inclination or
+Inclination and direction
%or ‰
On
1 - 3 approx. 5 - 15 mm/100 m
1 = Laser class 2
2 - 5 = Laser class 3R
=Select Letter
The selected letter begins to blink.
= Change Settings
= Back to Operating Display
6. Automatic Laser Cut-Out
Is is active, as soon as a T appears in the status display. This means the laser is
switched off automatically as a precautionary measure in the event of a jerky
movement (bump). The T then begins to blink. The laser must be switched on
again and the positioning checked and corrected if necessary.
7. Monitoring of Self-Levelling
The self-levelling function corrects even the smallest deviation. At a deviation of
approx. 0.01 % the laser beam and laser beam symbol begin to blink.
Depending on the setting, blinking can start earlier at approx. 0.005 % or later at
approx. 0.015 %.
10. Infrared Remote Control
For direction setting and laser switch on/off. Additionally the flicker mode can be
switched on/off by the ON/OFF button.
11. Calculating the Percentage
If the percentage value that is to be set is not known, it can be calculated as
follows:
Example: Height difference between 2 points = 0.2 m
Length between 2 points = 50 m
Height difference x 100 0.2 x 100
---------------------------------- = -------------- = 0.4 %
Length 50
Convert % in ‰ - move the decimal point one place to the right.
Convert ‰ in % - move the decimal point one place to the left.
8. Banking Compensation
The height deviation caused by a banking compensation is levelled automatically.
Arrows indicate the banking. When the banking increases, the arrows become
larger. When the arrows start blinking, the final position is reached. Turn the laser
in the direction of arrow as far as the arrows are no longer seen.
9. Flicker Mode
Flickering makes the laser beam significantly easier to see in unfavourable light
conditions.
12. Power Supply
7.4 V DC internal lithium ion rechargeable battery or 12 V DC external
rechargeable battery via connection cable 0117.02.
13. Battery Charging
• Carry out charging only with the power and charging unit, type NE-80 or
a 12 V DC external rechargeable battery via connection cable 0117.02.
• Keep charger dry and only use in rooms.
• For charging take the laser out of the transport case.
• Permissible charging temperature 0°C to + 40°C, as best + 10°C to + 25°C.
• After approx. 5 hours the charging time is finished. The display goes out or
the battery symbol shows a full battery.
• Low ambient temperatures reduce the running time, high temperatures
reduce the battery life.
• Damaged batteries must be disposed.
14. Troubleshooting
1. No laser beam - check power supply. Low battery?
2. Low range - clean laser beam exit window.
3. Laser beam blinks slowly - move device into the levelling range by tilting forwards.
4. Laser beam and direction limitation symbol blink slowly - reset laser from the
limitation.
5. Laser beam + banking arrows blink slowly - twist laser in direction of arrow until
the arrows are no longer seen.
If the errors of point 3, 4 and 5 are not corrected within 2.5 minutes, the device is
switched off automatically.
6. Laser switched off automatically (kick guard) - switch on the device again.
15. Maintenance
The laser requires no special maintenance. Keep the electrical connections clean.
Do not clean with water spray. Clean glass parts with a soft, clean cloth. Store dry.
Always transport the laser in its original case.
2. Pipe Laying made easy
Mount device over the point of reference in such a way that the banking arrows are
no longer seen (see 8.). Adjust the inclination and align the laser beam to the point
of aim. After that join pipe after pipe and align each end to the target.
3. Set-up
The laser can be set up centrically or at a constant distance above the pipe
invert. Suitable legs, tripods and fastening systems are available for this.
Note: If the diameter indicated on the feet does not correspond with the pipe
diameter, the target has to be set up directly in front of the laser and must
be adjusted to the correct height ignoring the diameter marking.
1. Description
The GEO pipe laser emits an automatically levelled or defined inclined laser beam
as reference axis. It was specially designed for pipe laying, but can also be used
for a variety of other purposes.
Operating Instructions
Congratulations on your new GEO laser
This operating instructions contain enclosed in addition to
information on how to use the laser important safety
information.
First read the safety instructions on the
supplement page and then the operating
instructions carefully before using the laser.
Please note:
1 - 3
Date 07/2012 Subject to change
4 - 15
Solinger Straße 8 • D-45481 Mülheim • Tel.: [phone] • Email: [e-mail]
4.6 LCD-Display
Clearly legible, illuminated display for on/off, company data, device data,
rotor speed, duty type and battery level.
4.5 Handle
For easy handling, safe transport and simple set-up.
4.4 Central Fastening Thread 5/8“
#
Bulging ground area, niro St.
4.3 Charging Socket
Behind the dust guard cap.
4.2 Keyboard
Clear layout. Big, user-friendly,
self-explanatory keys.
4.12 Battery Box
Watertight with Li Ion rechargeable battery and
safety valve.
4.11 Identification
4.9 Robust Light Metal Housing
Plastic-coated, swept and filled with
nitrogen, 100 % watertight.

European Quality Product
CE
Certified
9 - 13 10 - 13 11 - 13 12 - 13 13 - 13
19. Dimensional Sketch
from:
Notes:
cold
warmth
22. Effects of the Refraction
The laser beam is deflected to cold air.
It is deformed and moved by atmospheric turbulences.
laser beam
laser beam after temperature influence
laser beam
laser beam after temperature influence
cold warmth
warmthcold
13 0017.04.1 KL-05 Target from DN 500, suitable on and in
the pipe, upright and suspended
level tube
13
in the pipe
on the pipe
Height transfer
Axis transfer by bearing over the plumb line
Axis transfer with the alignment line
16. Transfer Possibilities
Alignment line
2nd plumb
Aim point
Datum
1st plumb
Aim point
plumb line
2.
3.
1. Set up laser over the axis.
2. Look over the plumb line and align it to the alignment rod.
3. Look over the plumb line to the laser beam and align the laser in the
direction.
Measuring rod
Height point
Level device
65 A
B
Rod reading A
- Rod reading B
+ 65 mm
+ 1/2
-----------------------
= Pipe invert
Ø
18.
KL-80Llaserclass:..........................2,<1mW
KL-81Llaserclass:.........................3R,<5mW
Laser: . . . . . . . . . . . . . . . . . . . . . . . . Diode, visible red, 635 nm
Beamdiameter: .........................atlaser13mm
Range depending on ambient conditions: . KL-80L up to 200/ KL-81 up to 500 m
Inclination range: . . . . . . . . . . . . . . . . . . . . . . . . - 10 % to + 40 %
Self-levelling range: . . . . . . . . . . . . . . . . . . . . . . . - 5 % to + 40 %
Readingaccuracy: ...........................0.001%
Permissible deviation: . . . . . . . . . . . . . . . . . . . . . ± 5 mm/100 m %
Direction setting range: . . . . . . . . . . . . . . . . . . . . . . . . ± 5.000 %
Bankingcompensation:...........................±4°
Operating time with 7.4 V lithium ion rechargeable battery: . . . . . . . . . . .
.........................KL-80L/-81L:upto60/45hours
External power supply: . . . . . . . . . . . . 11 to 14 V DC with cable 0117.02
Undervoltagecut-out: ............................yes
Watertight:..............................to0.35bar
Temperature range: . . . . . . . . . . . . . . . . . . . . . . - 10° C to + 50 °C
Dimensions: . . . . . . . . . . . . . . . . . . . . . Ø 130 mm, length 265 mm
Weight: ...................................3kg
Range IR remote control: . . . . . . . . . . . . . . . . . . to 150 m from front
................................to18mfromback
Guarantee:..............................24months
CE: ...................................certified
Technical Specifications
No. Order no. Type Descripton
01 0001.105 KL-80L Pipe laser
02 0077.36 Transport case
03 0016.07 KL-04 Target frame
03 0016.07.002 Plexi target DN 150 - 300
04 0037.18 NE-80 Power supply/Battery charger
05 0077.36.002 Double headed wrench 10/13
06 0019.07 Leg set DN 200 (2 x sliding leg/ 2 x fixing leg)
07 0019.08 Leg set DN 250 (2 x sliding leg/ 2 x fixing leg)
08 0019.09 Leg set DN 300 (2 x sliding leg/ 2 x fixing leg)
1-8 0001.105.1 KL-80L with standard delivery package
1 -8 0001.115.1 KL-81L with standard delivery package
21. Optional Accessories
No. Order no. Type Descripton
08 0016.07.003 Plexi target DN 400 - 500
09 0026.05 IF-80 IR remote control
10 0019.10 Leg set DN 400 (2 x sliding leg/ 2 x fixing leg)
11 0019.11 Leg set DN 500 (2 x sliding leg/ 2 x fixing leg)
12 0019.90 Leg adapter for mounting with 3 legs
8-12 0125.01.1 KP-IR Comfort version for pipe laser
12
34567
8
910
11
12
8
20. Standard Delivery Package
Table of Contents Page
Safety Information . . . . . 1 - 2
Laser safety . . . . . . . . 2 - 3
Repair.............3
EMC..............3
Guarantee...........3
Disposal............3
1. ..........5
2. 5
3.Set-up............ 5
4. ..... 5-6
5.Buttons.......... 6-7
7
7
8
S1
S2
S3
S4
S4
S5
Description
Pipe Laying made easy. . . .
Laser Description
6. Automatic Laser Cut-Out . . .
7. Monitoring of Self-Levelling . .
8. Banking Compensation. . . .
Page
11. .. 8
12. ......... 8
13. Battery Charging . . . . . . . 8
14. ........8
15. Maintenance . . . . . . . . . . 8
16. .....10
17. ...11
18. ....11
19. Dimensional Sketch . . . . . 11
20. . 12
21. .....12
22. ...13
9. Flicker Mode . . . . . . . . . . 8
10. Infrared Remote Control . . . . 8
Calculating the Percentage
Power Supply
Troubleshooting
Transfer Possibilities
Checking of Adjustment
Technical Specifications
Standard Delivery Package
Optional Accessories
Effects of the Refraction
GEO - partner of the construction industry for 45 years
Although the laser is adjusted precisely by the manufacturer, jolts and strong
vibrations can lead to maladjustment. The laser should therefore be checked
before use:
1. Select a measuring area of approx. 40 m that is as horizontal as possible and
set up the laser with the counter at 0.000%.
2. Set up two control points, one directly in front of the laser and the other in a
distance of approx. 40 m, and measure the distance on the centre of the laser
beam "a" and "b".
3. Set up the laser behind the second measuring point and repeat the measuring
process in reverse direction, this means measure "A" and "B".
4. If the adjustment is correct, A - a = B - b. This means, the laser beam of the first
installation is parallel to the second one.
If the adjustment is incorrect, please contact your specialist dealer.
17. Checking of Adjustment
Error-free: A - a = B - b
1st build A
a
Hz
40 m
B
b
2nd build
clamping srews for
vertical adjustment
of target
Countermeasures:
Do not keep tubes in direct insolation. Store tubes in the shadow or cover them
with a canvas.
Align the pipe in the ditch immediately. If the laser beam is deformed by
temperature influences and/or in movement, define the centre by averaging.