Gesswein ULTRAMAX DF POWER UF-0103 User manual

8914268/2211
Instruction Manual
ULTRAMAX DF
POWER
#500-1320
Complete 115V set 500-1320, shown above, consists of the Power Pack (Controller) UF-0103 (500-1319), the Ultrasonic Handpiece
UF-9705 (500-1321), and the DC (Mechanical) Handpiece PHP35 (510-5144) with 1/8” collet.

1
1. Specifications
Power Pack
Model No.
Ultramax DF Power UF-0103 (115V: 500-1319)
Input Power Voltage
Single-phase AC100～120V 50/60Hz
Fuse
Part No.:7556 / Rating:3.15A-250V / Size:5×20 / 2 pcs. are used.
Input Capacity
Ultrasonic :300VA / DC motor : DC30V 4A
Output Capacity
100W
Frequency adjustment
Automatic tracking system (Tracking range: 17 kHz – 31 kHz)
Output adjustment
Ultrasonic : Variable in 99 steps / DC motor : Variable in 99 steps
Protection function
FET temperature monitoring; overload detection; OSC Auto OFF, Frequency
detection, etc.
Operating temperature
range
0～40℃ (32°~104°F)
Operating humidity
range
30～80%RH (No condensing)
Outside dimensions
H215mm×W180mm×D252mm （without protrusion, rubber foot）
H8.5” X W7.1” X D9.9”
Weight
5.3kg
1.7lbs
215
180
252

2
Ultrasonic Handpieces
Model No.
UF-9705 (#500-1321)
Outside dimensions
Φ 28mm×L 128.5mm (without protrusion, rubber foot)
1 1/8” X L5.1”
Weight
150g (Cord is not included)
5.3 oz
Connection screw size
M6
M6
Air piping size
Φ4
Model No.
OPTIONAL HANDPIECE UF-7405 (#500-1322)
Cord
Φ 4.5mm×L 1.7m (Curl part abt.Φ16×L 50mm）
Outside dimensions
Φ 40mm×L 150mm (Without protrusion, rubber foot)
1 37/64 x L 5.9”
Weight
310g (Cord is not included)
10.9oz
Connection screw size
M8
Air piping size
Φ4
Φ28
Φ11.5
128.5
Φ40
Φ16
150

3
DC motor handpiece
Model No.
PHP35 (#510-5144 with 1/8” collet)
Maximum rotation speed
35,000 rpm / DC30V
Torque output
6.5N･cm
Cord length
1.5 m
59 Inches
Outside dimensions
Φ 16.0 mm × Φ 26.0 mm × L150.0 mm
(Diameter: 0.629” to 1” Length 6”)
Weight
200 g (Cord is not included)
7.1 oz

4
Optional Handpiece UF-7405 (500-1322)
Comes Complete with
- Transducer (Handpiece) UF-7405
- Standard tools & accessories

5
500-1320 Comes Complete with
- Oscillator (Controller) UF-0103
- Transducer (Handpiece) UF-9705
- DC motor (Handpiece) PHP35
- Standard tools & accessories
*-marked tools are attached to the handpiece UF-9705 at the time of delivery.
Standard tools supplied
Tool No,
Product name
Description
Q'ty
MS-0064*
Adaptor
Adaptor M6 to M4
I
SE-5845
Diamond file
Flat Square/ 0.8-0.3t x 4w #200 (M4)
I
SE-980 1
Diamond file
Cylinder/ 1.0 dia. #200 (M4)
I
SE-7841
Diamond file
Flat with angle/ 1.0t x 4w 45° #200 (M4)
1
SE-6803
Diamond file
Cone/ 3.0 dia. #200+ (M4)
1
SE-3803
Diamond file
Trigonal pyramid/ 3.0∆ #200 (M4)
1
SE-8851
Diamond file
Flat Square/ 1.0t x 5w x 124L #200 (M4)
1
MD-8862-C1
Diamond file
Flat Square/ 1.5t x 5w x 81L #200 (M4)
1
SD-4862
Diamond stone
Flat Square/ 1.5t x 6w #200 (M4)
1
SD-1802
Diamond stone
Cylinder/ 2.0 dia. #200 (M4)
1
NSP106F
Ceramic stone
Flat/ 1.0t x 6w x 40L #600
1
NSB106F
Ceramic stone
Flat/ 1.0t x 6w x 40L #800 Blue
1
NSPD3F
Ceramic stone
Round/ 3.0 dia. #600 Brown
1
NSBD3F
Ceramic stone
Round/ 3.0 dia. #800 Blue
1
MX-4010
Tool clomps
For 1.0t (M6)
1
MX-1030
Tool clomps
For 3.0 dia. (M6)
1
UF-7302
Wrench
Spanner Wrench M8
1
UF-7305
Wrench
Spanner Wrench M10
2
UF-7003
Clomp horn key
Clamp horn key M3 (Hexagonal wrench)
1
UF-7101
Power cord
(115V)
1
UF-7556
Replacement fuse
1OOV3.15AX2
1
UF-7024*
Protector sleeve
12/ 15 dia. X 30L
1
UF-7025
Protector sleeve
24 dia. X46L
1
UF-7 117
For plug
One Size Fits All
1
UF-7502
Hand-piece rest
Mode of rubber
1
UF-7022
Plastic Tool case
Plastic Tool case
1
UF-708q
Tool roll
Mode of cloth Blue
1

6

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2.Table of Contents
1. Specifications ...........................................................................................................................................................................................1
1. Power Pack...................................................................................................................................................................................................................... 1
2. Ultrasonic handpiece ...................................................................................................................................................................................................... 2
3. DC motor handpiece ....................................................................................................................................................................................................... 3
4. Accessories…………………………………………………………………………………………………………………………………………………………….4-6
2. Table of Contents............................................................................................................................................................................................................. 7-9
3. Precautions ....................................................................................................................................................................................................................... 10
1. Warning......................................................................................................................................................................................................................... 10
2. Caution ..................................................................................................................................................................................................................... 11-12
4. Location and Description of Various Labels...............................................................................................................................................13
5. Name of each part and function................................................................................................................................................................14
1. Power Pack.................................................................................................................................................................................................................... 14
2. Transducer .................................................................................................................................................................................................................... 15
(1) Transducer body .................................................................................................................................................................................................... 15
(2) Installation of example of transducer tool ........................................................................................................................................................... 16
3. Transducer – Integrated tools...................................................................................................................................................................................... 17
4. Transducer – Tool Clamp ............................................................................................................................................................................................. 17
5. Transducer – Adaptor................................................................................................................................................................................................... 17
6. DC motor handpiece ..................................................................................................................................................................................................... 18
(1) DC motor handpiece body ..................................................................................................................................................................................... 18
(2) Installation example of the Tip tool for DC motor handpiece............................................................................................................................. 19
6. Installation/Connection ...........................................................................................................................................................................19
1. Installation of Power Pack ........................................................................................................................................................................................... 19
2. Power supply and grounding........................................................................................................................................................................................ 19
3. Connecting the Parts .................................................................................................................................................................................................... 20
(1) Transducer/DC motor handpiece.......................................................................................................................................................................... 20
(2) Foot Switch Receptacle ......................................................................................................................................................................................... 20
4. In case of using the cooling air..................................................................................................................................................................................... 21

8
(1) Caution for cooling air........................................................................................................................................................................................... 21
(2) Supply of cooling air .............................................................................................................................................................................................. 21
7. Cleaning and Detaching the Tools ............................................................................................................................................................22
1. Tools required ............................................................................................................................................................................................................... 22
2. Cleaning ........................................................................................................................................................................................................................ 22
(1) Cleaning points of parts........................................................................................................................................................................................ 22
(2) Cleaning method.................................................................................................................................................................................................... 23
3. Attaching / detaching the tools to / from corn ............................................................................................................................................................. 24
(1) How to put on and take off with only a wrench ................................................................................................................................................... 24
(2) How to attach Tool extractor ................................................................................................................................................................................ 25
(3) Detachment method using Tool extractor............................................................................................................................................................ 25
4. Attaching and detaching the clamped tools ................................................................................................................................................................ 26
5. Attaching and detaching Tip tools (or blank bar) for DC motor handpiece .............................................................................................................. 26
6. Replacement of the parts for DC motor handpiece .................................................................................................................................................... 27
(1) How to replace the Collet chuck ........................................................................................................................................................................... 27
(2) How to replace the Carbon brushes...................................................................................................................................................................... 27
8. Operating procedures....................................................................................................................................................................................................... 28
1. Basic operation (Common to Ultrasonic/DC motor handpiece).................................................................................................................................. 28
2. On Startup .................................................................................................................................................................................................................... 28
3. Operation button........................................................................................................................................................................................................... 29
9. Ultrasonic mode................................................................................................................................................................................................................ 30
1. Window description ...................................................................................................................................................................................................... 30
2. Characteristics of Ultrasonic Vibration and Tools...................................................................................................................................................... 31
(1) Tools to be attached to the equipment ................................................................................................................................................................ 31
(2) Basic principle and how to determine the tool shape............................................................................................................................................ 31
3. CLAMP mode ................................................................................................................................................................................................................ 32
4. FILING (Drive) mode ................................................................................................................................................................................................... 32
5. TOUCH function........................................................................................................................................................................................................... 33
6. NANO function ............................................................................................................................................................................................................. 33
7. FINE function ............................................................................................................................................................................................................... 34

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10. DC motor mode................................................................................................................................................................................................................. 35
1. Window description ...................................................................................................................................................................................................... 35
2. Forward / Reverse......................................................................................................................................................................................................... 36
3. Variable Foot Controller............................................................................................................................................................................................... 36
4. Auto cruise .................................................................................................................................................................................................................... 37
11. MENU ............................................................................................................................................................................................................................... 38
1. Operating procedures ................................................................................................................................................................................................... 38
(1) Window display and Operation part .................................................................................................................................................................... 38
(2) List of operation items .......................................................................................................................................................................................... 38
2. US DRIVE MODE ........................................................................................................................................................................................................ 39
3. AUTO OFF .................................................................................................................................................................................................................... 39
4. LCD CONTROL............................................................................................................................................................................................................ 40
5. LAST ERROR ............................................................................................................................................................................................................... 40
6. VERSION ...................................................................................................................................................................................................................... 41
7. EXTBOARD VERSION ................................................................................................................................................................................................ 41
8. Reset settings................................................................................................................................................................................................................ 39
12. Error and Message..................................................................................................................................................................................43
1. Error .............................................................................................................................................................................................................................. 43
2. Message ......................................................................................................................................................................................................................... 43
13. Error Code ........................................................................................................................................................................................................................ 44
14. Troubleshooting................................................................................................................................................................................................................ 45
1. Check first ................................................................................................................................................................................................................ 45-46
2. What to do in these situations ..................................................................................................................................................................................... 46
(1) Power Pack temperature rise protection.............................................................................................................................................................. 47
(2) Display of Abnormal Frequency Icon (WARN) .................................................................................................................................................... 47
(3) Method for judging damage of tool and failure of transducer ........................................................................................................................... 47
15. Maintenance of Power Pack .....................................................................................................................................................................48
1. Replacement of Fuse..................................................................................................................................................................................................... 48
2. Cleaning of Fan filter ................................................................................................................................................................................................... 48
16. Product warranty ........................................................................................................................................................................................................ 49-50