Getinge ProSeal Classic User manual

Service manual Getinge ProSeal V1.9
GETINGE
ProSeal
Classic/Plus/
Premium
SERVICE
MANUAL
EN
P/N: V1.9
V1.9

SERVICE MANUAL ProSeal Classic/Plus/Premium
2
History
Name
Version
Date
Comment
Coen van de Laar
1.8
26-02-2014
Manual adjusted after first review by
GvR
Coen van de Laar
1.9
26-02-2014
Manual adjusted after second review
by GvR
Contents
1General notes...................................................................................................... 4
1.1 Prerequisites ................................................................................................ 5
1.2 Danger of injury............................................................................................ 5
1.2.1 Risk of electric shock................................................................................ 5
1.2.2 Risk of burning.......................................................................................... 6
1.2.3 Risk of Entrapment................................................................................... 6
1.2.4 Tools......................................................................................................... 6
2Preventive maintenance plan.............................................................................. 6
2.1 Opening the unit........................................................................................... 7
2.2 Removing the base frame from the housing................................................. 8
2.3 Replacing the PTFE material ....................................................................... 9
2.3.1 The belt guides......................................................................................... 9
2.3.2 The heating elements............................................................................. 10
2.4 Transport belts ........................................................................................... 12
2.5 Printer (only ProSeal Premium).................................................................. 13
2.6 Upper pressing wheel................................................................................. 14
2.7 Lower pressing wheel................................................................................. 15
3Trouble shooting................................................................................................ 15
3.1 Error codes................................................................................................. 15
3.2 Print head (ProSeal Premium) ................................................................... 19
4Repair................................................................................................................ 20
4.1 Repair printer (ProSeal Premium).............................................................. 20
4.2 Control board ............................................................................................. 21
4.3 Assembling................................................................................................. 22
4.3.1 Heating elements.................................................................................... 22
4.3.2 Transport belts........................................................................................ 24
4.3.3 Belt guides.............................................................................................. 25
4.3.4 Upper pressure roller.............................................................................. 26
4.3.5 Mounting the base frame in the bottom housing..................................... 26
5Validation........................................................................................................... 27
5.1 Validation Kit .............................................................................................. 27
5.2 Classic........................................................................................................ 28
5.2.1 Logging in............................................................................................... 28
5.2.2 Pressure................................................................................................. 28
5.2.3 Speed..................................................................................................... 28
5.2.4 Temperature........................................................................................... 28
5.3 Plus and Premium...................................................................................... 28
5.3.1 Logging in............................................................................................... 29

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5.3.2 Pressure................................................................................................. 29
5.3.3 Speed..................................................................................................... 30
5.3.4 Temperature........................................................................................... 31
6Spare parts........................................................................................................ 31

SERVICE MANUAL ProSeal Classic/Plus/Premium
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1 General notes
This manual provides the user with the appropriate instructions for safe and proper
maintenance and repair of the sealing unit. Each person involved in maintenance or
repair of the sealing unit must be familiar with these instructions or the safety
regulations respectively. In order to avoid operating errors and to ensure trouble-free
operation of the sealing unit these instructions must always be accessible for the
personnel. By receiving this document you do not automatically participate in an
updating service.
Copyright
This maintenance instruction manual must only be handed over to third parties with
the written consent of GETINGE. All documents are protected by copyright law.
Disclosure as well as reproduction of documents, even in form of excerpts, utilization
and announcement of its content is prohibited, if not explicitly admitted. Violations are
liable to prosecution and oblige to compensation. We reserve the right for the
exercise of industrial property rights.
Warranty and liability
We assume liability for possible faults or omissions within the framework of the
specified warranty obligations, under exclusion of further claims.
In the course of further development we reserve the right for technical modifications
to the sealing unit, which is subject of these maintenance instructions.
We will not assume liability for any damage or malfunction caused by operating
errors, negligence of these maintenance instructions or inappropriate repairs. We
would like to point out that only genuine spare parts and accessories from GETINGE
which have been approved by us should be used.
The installation or use of spare parts or accessories which have not been approved,
will lead to the exclusion of any liability of GETINGE for damage resulting from this.
Technicians preferably should be trained by Getinge Academy.
Drawings and graphical presentations are not to scale.
For maintenance work it is necessary to open the housing.
During maintenance and repair work the unit must be disconnected from the power
supply!

SERVICE MANUAL ProSeal Classic/Plus/Premium
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1.1 Prerequisites
Getinge has ESD protection integrated into the production and testing of electronic
equipment, and also requires ESD protection to be used after delivery for the
warranty to apply.
It is important to reduce the likelihood of ESD to avoid damage to sensitive electronic
components. As a basic precaution, it is recommended to wear ESD wrist strap, sole
grounders or conductive shoes when preforming maintenance on the unit. Keep
electronic components in the anti-static bag until you are ready to install them in
order to prevent charge from building up.
Requirements when performing maintenance to avoid ESD:
Use ESD pads connected to the earth in accordance with the manufacturer’s
instructions to hold disassembled or new electronic boards during assembly
work.
Do not touch electronic boards with tools that may be charged, like
screwdrivers with a plastic or wooden handle.
Use grounded tools, if necessary.
Always use an ESD wrist strap connected to the earth in accordance with the
manufacturer’s instructions when working in the electronic enclosure or when
handling boards.
Do not keep any foreign objects, such as drawings or plastic pockets, inside
the electronic box.
Test the ESD protective equipment on a regular basis.
To start with the maintenance/repair inspection the following steps should always be
followed first:
Check whether the mains plug of the unit has been pulled out.
Attention! To avoid damage caused by electrostatic charging.
1.2 Danger of injury
During troubleshooting, calibrating or validation of the unit it may be necessary
to turn on the unit with an open housing. You should do this with extreme care
1.2.1 Risk of electric shock
Operating a running unit with open housing can result in an electric shock.
The areas marked in Pic 1 use mains voltage.

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Touching these areas can cause lethal injury!
Pic 1
1.2.2 Risk of burning
During operation, the heat elements can reach temperatures to 200°C.
Touching these parts or parts around them can result in severe burning.
1.2.3 Risk of Entrapment
In standby mode, the sealer transport belt can start to move to avoid radiant
heat on the transport belt.
1.2.4 Tools
Tools needed to service and repair the unit are:
Allen key 
, 4, 5 and 8
Circlip pliers
ESD protection
Knife
Non aggressive solvent and degreasing agent
Pinch pliers
3M VHB cleaner
2 Preventive maintenance plan
In order to avoid damage or a failure of the unit as a result of insufficient
maintenance we recommend servicing the unit at least once every year or after
100,000 seals. During maintenance the above-mentioned precautions should be
followed. The sealing result should be checked after each maintenance.
Daily or after 400 seals
Yearly or after 100,000 seals
whichever occurs first
Visual seal seam check
Preventive maintenance
Check printed text on seal bag

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2.1 Opening the unit
Open the housing; remove the side covers (Pic 2)
Pic 2
Remove the screws on both sides of the top cover(Pic 3)
Pic 3
Lift the top cover somewhat on the front and pull it forward so you can remove
it (Pic 4 + Pic 5)
Pic 4
Pic 5

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2.2 Removing the base frame from the housing
Disconnect the wiring from the base frame and the control board (Pic 6). Use
special care with the flat cable coming of the display. This cable is easily
damaged.
Pic 6
Turn the unit on the front side, be careful with the touchscreen! Remove
screws (1) to separate the base frame from the housing (Pic 7). After
removing the screws, turn the sealer back.

Pic 7
1
1
1
Control board
Base frame

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2.3 Replacing the PTFE material
The belt guides and the heating rails are lined with a non-stick strip (PTFE tape). It is
non-stick so your pouches will not stick on the heating rails. It is also on the belt
guides which expands the life of the transportation belts.
For preventive maintenance the PTFE material on the heating rails and belt guides
must be replaced.
2.3.1 The belt guides
The base frame has been removed from the housing.
Unscrew the belt guides (Pic 8)
Pic 8
Press the upper belt guide down. The top of the upper belt guide can now
move forward and the whole upper belt guide can be removed.(Pic 9)
Pic 9
When the upper belt guide is loose, the lower belt guide can be pulled out.
2
2
2
2

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Remove the press plate and the guide plate of the upper belt guide assembly
(Pic 10)
Pic 10
Remove the worn PTFE strips on the guide plate and press plates.
Clean off the bonding agent residues with a solvent and degrease the bonding
surface with a non-aggressive degreasing agent.
Stick the new PTFE tape on the guide plate and press plate; do not touch the
cleaned bonding surface and press the tape over the complete area
thoroughly.
Reinstall the belt guide assembly. Make sure that the press plate moves
freely.
See paragraph 4.3.2 for the mounting instruction of the belt guide assembly to
the base frame; for preventive maintenance, see paragraph 2.3.2.
2.3.2 The heating elements
Disconnect the ground wire of the upper and lower heating element with a
plier.
Attention! Do not pull the cables; this could damage the heating
elements! Use a plier on the connector.
Remove the upper pressure roller (Pic 11) by releasing the pressure with
screw (1).
After releasing the pressure remove the screws (2) to dismount the
suspension of the upper pressure roller.
Pic 11
2
1