GG Emotron DSV35 Guide

Emotron DSV35 AC drive
4 - 10 hp
Use in UL approved systems
Mounting and switch on instruction

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3
Contents
Contents
1General information 4
1.1 Read first, then start 4
1.2 Notations and conventions 4
1.2.1 Product code 4
2Safety instructions 5
2.1 Basic safety measures 5
2.2 Residual hazards 6
2.3 Application as directed 6
3Product description 7
4Mounting 8
4.1 Important notes 8
4.2 Mechanical installation 9
4.3 Electrical installation 12
4.3.1 Important notes 12
4.3.2 3-phase mains connection 480 V 13
4.3.2.1 Fusing and terminal data 15
4.3.3 CANopen 16
4.3.4 Modbus 17
4.3.5 Connection of the safety module 18
4.3.5.1 Important notes 18
4.3.5.2 Connection plan 19
4.3.5.3 Terminal data 19
5Commissioning 20
5.1 Important notes 20
5.2 Before initial switch-on 20
5.3 Initial switch-on / functional test with terminal control 21
6Technical data 23
6.1 Standards and operating conditions 23
6.2 3-phase mains connection 480 V 25
6.2.1 Rated data 26

4
1 General information
Read first, then start
1General information
1.1 Read first, then start
Read this documentation thoroughly before carrying out the installation and commissioning.
▶Please observe the safety instructions!
1.2 Notations and conventions
1.2.1 Product code Emotron, examples:
DSV35-40-7P3-20
DSV35-40-016-20
DSV
35
40
7P3
20
Series
3-phase
400V
Rated current 7.3A
IP20
DSV
35
40
016
20
Series
3-phase
400-480V
Rated current 16A (400V)
IP20
Information and tools with regard to the Emotron products can be found on the Internet:
http://www.emotron.com à File-archive
WARNING!

5
Safety instructions 2
Basic safety measures
2Safety instructions
2.1 Basic safety measures
Disregarding the following basic safety measures may lead to severe personal injury and damage to material
assets!
The product
• must only be used as directed.
• must never be commissioned if they display signs of damage.
• must never be technically modified.
• must never be commissioned if they are not fully mounted.
• must never be operated without required covers.
Connect/disconnect all pluggable terminals only in deenergised condition.
Only remove the product from the installation in the deenergisedstate.
Insulation resistance tests between 24V control potential and PE: According to EN 61800−5−1, the maximum
test voltage must not exceed 110 V DC.
Observe all specifications of the corresponding documentation supplied. This is the precondition for safe
and trouble-free operation and for obtaining the product features specified.
The procedural notes and circuit details described in this document are only proposals. It is up to the user to
check whether they can be adapted to the particular applications. CG D&A does not take any responsibility
for the suitability of the procedures and circuit proposals described.
The product must only be used by qualified personnel. IEC 60364 or CENELEC HD 384 define the skills of
these persons:
• They are familiar with installing, mounting, commissioning, and operating the product.
• They have the corresponding qualifications for their work.
• They know and can apply all regulations for the prevention of accidents, directives, and lawsapplicable
at the place of use.
Observe the specific notes in the other chapters!

6
2 Safety instructions
Residual hazards
2.2 Residual hazards
The user must take the residual hazards mentioned into consideration in the risk assessment for his/her
machine/system.
If the above is disregarded, this can lead to severe injuries to persons and damage to material assets!
Product
Observe the warning labels on the product!
Icon
Description
Electrostatic sensitive devices:
Before working on the inverter, the staff must ensure to be free of electrostatic charge!
Dangerous electrical voltage
Before working on the inverter, check whether all power connections are dead! After mains OFF, power con-
nections X100 and X105 carry a dangerous electrical voltage for the time specified on the inverter!
High leakage current:
Carry out fixed installation and PE connection in compliance with EN 61800−5−1 or EN 60204−1 !
Hot surface:
Use personal protective equipment or wait until devices have cooleddown!
Motor
If there is a short circuit of two power transistors, a residual movement of up to 180°/number of pole pairs
can occur at the motor! (For 4-pole motor: residual movement max. 180°/2 =90°).
This residual movement must be taken into consideration by the user for his/her risk assessment.
2.3 Application as directed
• The product must only be operated under the operating conditions prescribed in this documentation.
• The product meets the protection requirements of 2014/35/EU: Low-Voltage Directive.
• The product is not a machine in terms of 2006/42/EC: Machinery Directive.
• Commissioning or starting the operation as directed of a machine with the product is not permitted until
it has been ensured that the machine meets the regulations of the EC Directive 2006/42/EC: Machinery
Directive; observe EN 60204−1.
• Commissioning or starting the operation as directed is only allowed when there is compliance with the
EMC Directive 2014/30/EU.
• The harmonised standard EN 61800−5−1 is used for the inverters.
• The product is not a household appliance, but is only designed as component for commercial orprofes-
sional use in terms of EN 61000−3−2.
• In accordance with EN 61800−3, the product can be used in drive systems that have to comply with the
categories given in the technical data.
In residential areas, the product may cause EMC interferences. The operator is responsible for taking
interference suppression measures.

7
Product description 3
3Product description
Mains connection X100
PE connection
Relay output X9
DIP switch
Baud
rate and bus address
(
CANopen/Modbus PROFIBUS
)
Motor c onnecti on
PTC input X109
IT screw
IT screw
N
etwork status-LED
s
N
etwork X2xx
Opti
on
Memory module X20
Interface X16
Diagnostic module
Inverter status LEDs
Control terminals X3
S
tandard I/O or Application I/O
Shield c onnecti on
Co
ntrol c onnecti ons
Safety module X1
Slot

8
4
Mounting
Important notes
4Mounting
4.1 Important notes
Dangerous electrical voltage
Possible consequence: death or severe injuries
▶All works on the inverter must only be carried out in the deenergised state.
▶After switching off the mains voltage, wait for at least 3 minutes before you start working.
▶Modular construction - A complete drive consists of a power unit in combination with a control
unit.
▶Conception modulaire – Le système d’entraînement complet comprend un module d’alimen-
tation, impérativement associé à une unité de commande.
NOTICE!
DANGER!

9
Mounting
Mechanical installation
4
4.2 Mechanical installation
Dimensions 4 hp - 7.5 hp
All Dimensions in inch

10
4
Mounting
Mechanical installation
Dimensions 10 hp
All Dimensions in inch

11
Mounting
Mechanical installation
4
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12
4
Mounting
Electrical installation
Important notes
4.3 Electrical installation
4.3.1 Important notes
▶The integral solid state short circuit protection included in the inverter does not provide
branch circuit protection. Branch circuit protection must be provided in accordance with the
National Electrical Code and any additional local codes.
▶- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
▶La protection statique intégrée contre les courts-circuits n’offre pas la même protection que
le dispositif de protection du circuit de dérivation. Un tel dispositif doit être fourni, con-
formément au National Electrical Code et aux autres dispositions applicables au niveau local.
▶The inverter (PE) terminals connections must be connected to system earth / ground.
▶Earth / ground impedance must conform to the requirements of national and local industrial
safety regulations and all applicable electrical codes.
▶The integrity of all earth / ground connections should be periodically checked.
▶- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
▶Les raccordements (PE) des bornes du variateur doivent être reliés à la terre.
▶L’impédance de terre doit être conforme aux exigences des réglementations nationales et
locales en vigueur en matière de sécurité industrielle, ainsi qu’aux dispositions applicablesen
matière d’électricité.
▶Il convient de vérifier l’intégrité de toutes les liaisons à la masse à intervalles réguliers.
▶Use 75°C copper wire only, except for control circuits.
▶- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
▶Utiliser exclusivement des conducteurs en cuivre 75 °C, sauf pour la partie commande.
▶Internal overload protection rated for 125 % of the rated FLA.
▶- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
▶Protection contre les surcharges conçue pour se déclencher à 125 % de l'intensité assignée à
pleine charge.
NOTICE!
WARNING!
WARNING!
WARNING!

13
Mounting
Electrical
installation
3-phase mains connection 480 V
4
4.3.2 3-phase mains connection 480 V
▶Suitable for use on a circuit capable of delivering not more than 5,000 rmssymmetrical
amperes, 480/277 V maximum.
▶When protected by fuses rated as given in tables below.
▶- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
▶Convenient aux circuits non susceptibles de délivrer plus de 5.000 ampères symétriques eff.,
maximum 480/277 V.
▶Avec une protection par des fusibles du calibre indiqué dans les tableaux ci-dessous.
WARNING!

14
4
Mounting
Electrical installation
3-phase mains connection 480 V
The wiring diagram is valid for Emotron DSV35inverters.
Fig. 1: Wiring example
S1 Run/Stop
Fx Fuses
Q1 Mains contactor
--- Dashed line = options

15
Mounting
Electrical
installation
3-phase mains connection 480 V
4
4.3.2.1 Fusing and terminal data
Inverter
DSV35407P3 DSV35409P5 DSV3540013 DSV3540016
Cable installation in
compliance with
UL
Operation
without mains choke
Fuse
Characteristic
all acc. to UL 248/CC
all acc. to UL
248/J, T, R
Max. rated current
A
25
25
25
35
Circuit breaker
Characteristic
Max. rated current
A
25
25
25
35
Operation
with mains choke
Fuse
Characteristic
all acc. to UL 248/CC
all acc. to UL
248/J, T, R
Max. rated current
A
25
25
25
35
Circuit breaker
Characteristic
Max. rated current
A
25
35
Earth-leakage circuit
breaker
≥ 300 mA, type B
Mains connection
Connection
X100
Connection type
Screw terminal
Min. cable cross-section
AWG
16
Max. cable cross-section
AWG
10
6
Stripping length
inch
0.35
0.43
Tightening torque
lb-in
4.4
11
Required tool
0.6 x 3.5
0.8 x 4.0
Motor connection
Connection
X105
Connection type
Screw terminal
Min. cable cross-section
AWG
16
Max. cable cross-section
AWG
10
6
Stripping length
inch
0.35
0.43
Tightening torque
lb-in
4.4
11
Required tool
0.6 x 3.5
0.8 x 4.0
PE connection
Connection
PE
Connection type
PE screw
Min. cable cross-section
AWG
16
Max. cable cross-section
AWG
10
6
Stripping length
inch
0.39
0.43
Tightening torque
lb-in
11
30
Required tool
0.8 x 5.5
PZ2

16
4
Mounting
Electrical
installation
Modbus
4.3.3 CANopen
Typical topologies
Terminal description
CANopen
Connection
X216
Connection type
Spring terminal
Min. cable cross-section
AWG
22
Max. cable cross-section
AWG
12
Stripping length
inch
0.39
Tightening torque
lb-in
-
Required tool
0.4 x 2.5
Basic network settings
Use the DIP switch to set the node address and baud rate and to activate the integrated bus terminating
resistor.
Bus termination
Baud rate
CAN node address
R
d
c
b
a
64
32
16
8
4
2
1
OFF
OFF
ON
OFF
ON
20 kbps
OFF
OFF
OFF
OFF
OFF
OFF
OFF
Inactive
OFF
OFF
ON
ON
50 kbps
Value from parameter
ON
OFF
OFF
ON
OFF
125 kbps
Node address - example:
Active
OFF
OFF
OFF
ON
250 kbps
OFF
OFF
ON
OFF
ON
ON
ON
OFF
OFF
OFF
OFF
Value from parameter
(500 kbps)
Node address = 16 + 4 + 2 + 1 = 23
OFF
ON
OFF
OFF
1 Mbps
All other combinations
Value from parameter
(500 kbps)
Printed in bold = Emotron setting
The network must be terminated with a 120 Ω resistor at the physically first and last node.
Set the "R" switch to ON at these nodes.
CH
CL CG
CH
CL
CH
CH
CL
CG
Line
A1
A2
A3
An
120 120 120 120
R R
X216 X216 CG
R
X216 CL CG
R
X216
a
O
N
R
d
c
b
1
2
4
8
16
32
64
CAN Address
Baud

17
Mounting
Electrical installation
CANopen
4
4.3.4 Modbus
Typical topologies
Terminal description
Modbus
Connection
X216
Connection type
Spring terminal
Min. cable cross-section
AWG
22
Max. cable cross-section
AWG
12
Stripping length
inch
0.39
Tightening torque
lb-in
-
Required tool
0.4 x 2.5
Basic network settings
Use the DIP switch to set the node address and baud rate and to activate the integrated bus terminating
resistor.
R c b a 128 64 32 16 8 4 2 1
Mode Address
Bus termina-
tion
Baud rate
Parity
Modbus node address
R
c
b
a
128
64
32
16
8
4
2
1
OFF
n.c.
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
Inactive
Automatic detection
Automatic detection
Value from parameter
ON
ON
ON
Node address - example:
Active
Value from parameter
Value from parameter
OFF
OFF
OFF
ON
OFF
ON
ON
ON
Node address = 16 + 4 + 2 + 1 = 23
Node address > 247: value from parameter
Printed in bold = Emotron setting
The network must be terminated with a 120 Ω resistor at the physically first and last node.
Set the "R" switch to ON at these nodes.
TA
TB COM
TA
TA
TA
TB
COM
Line
A1
A2
A3
An
120 120 120 120
X216
X216 TB COM
X216 TB COM
X216
O
N

18
4
Mounting
Electrical installation
Connection of the safety module
4.3.5 Connection of the safety module
4.3.5.1 Important notes
Improper installation of the safety engineering system can cause an uncontrolled starting action of
the drives.
Possible consequences: Death or severe injuries
▶Safety engineering systems may only be installed and commissioned by qualified and skilled
personnel.
▶All control components (switches, relays, PLC, ...) and the control cabinet must comply with
the requirements of the EN ISO 13849−1 and the EN ISO 13849−2.
▶Switches, relays with at least IP54 enclosure.
▶Control cabinet with at least IP54 enclosure.
▶It is essential to use insulated wire end ferrules for wiring.
▶All safety relevant cables outside the control cabinet must be protected, e.g. by means of a
cable duct
▶Ensure that no short circuits can occur according to the specifications of the EN ISO13849−2.
▶All further requirements and measures can be obtained from the EN ISO 13849−1 and the
EN ISO 13849−2.
▶If an external force acts upon the drive axes, additional brakes are required. Please observe
that hanging loads are subject to the force ofgravity!
▶The user has to ensure that the inverter will only be used in its intended applicationwithin
the specified environmental conditions. This is the only way to comply with the declared
safety-related characteristics.
With the "Safe torque off" (STO) function, no "emergency stop" in terms ‑EN 60204−1 can be exe-
cuted without additional measures. There is no isolation between the motor and inverter, no serv-
ice switch or maintenance switch!
Possible consequence: death or severe injuries
▶ "Emergency stop" requires electrical isolation, e.g. by a central mains contactor.
Automatic restart if the request of the safety function isdeactivated.
Possible consequences: Death or severe injuries
▶You must provide external measures according to EN ISO 13849−1 which ensure thatthe
drive only restarts after a confirmation.
Overvoltage
Destruction of the safety component
▶The maximum voltage (maximum rated) at the safety inputs is 32 V DC. The user must make
provisions to avoid that this voltage is exceeded.
NOTICE!
DANGER!
DANGER!
DANGER!

19
Mounting
Electrical
installation
Connection of the safety module
4
4.3.5.2 Connection plan
Passive sensors
Active sensors
S1
safety switching device
S2 passive sensor
S1 active sensor - example lightgrid
4.3.5.3 Terminal data
Terminal description
Safety STO
Connection
X1
Connection type
Screw terminal
Min. cable cross-section
AWG
22
Max. cable cross-section
AWG
16
Stripping length
inch
0.24
Tightening torque
lb-in
1.8
Required tool
0.4 x 2.5
X1
Specification
Unit
min.
typ.
max.
SIA, SIB
LOW signal
V
-3
0
+5
HIGH signal
V
+15
+24
+30
Running time
ms
3
Input current SIA
mA
10
14
Input current SIB
mA
7
12
Input peak current
mA
100
Tolerated test pulse
ms
1
Switch-off time
ms
50
Permissible distance of the test pulses
ms
10
GS
Reference potential for SIA andSIB

20
4
Mounting
Electrical installation
Connection of the safety module
5Commissioning
5.1 Important notes
Incorrect settings during commissioning may cause unexpected and dangerous motor and system
movements.
Possible consequence: death, severe injuries or damage toproperty
▶Clear hazardous area.
▶Observe safety instructions and safetyclearances.
5.2 Before initial switch-on
Prevent injury to persons and damage to property. Check the following before switching on the mains
voltage:
• Is the wiring complete and correct?
• Are there no short circuits and earth faults?
• Is the motor circuit configuration (star/delta) adapted to the output voltage of the inverter?
• Is the motor connected in-phase (direction of rotation)?
• Does the "emergency stop" function of the entire plant operate correctly?
WARNING!