Ghibli & Wirbel S2 User guide

www.ghibliwirbel.com
Professional Cleaning Machines Since 1968
EN
Use and Maintenance
49 0224 00
49 0224 50
ed. 04-2017

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Professional Cleaning Machines Since 1968
2
IT
DATI IDENTIFICATIVI
I dati identificativi e la marcatura “CE” della macchina sono posizionati sulla targhetta posta
sotto il pannellino comandi.
Si consiglia di trascrivere il modello della macchina e il relativo numero di matricola nella ta-
bella riportata nella pagina seguente.
EN
IDENTIFICATION DATA
The machine identication data and the “CE” marking are shown on the plate, located under
the control panel.
It is advisable to make a note of the machine model and the relative serial number shown on
the following page.
FR
DONNÉES D’IDENTIFICATION
Les données d’identication et le marquage «CE» de la machine se trouvent sur la plaque
située sur le panneau de commande.
Il est recommandé de reporter dans le tableau ci-dessous le modèle de la machine et le nu-
méro relatif de matricule.
DE
KENNDATEN
Die Maschinenkenndaten und die Aufprägung “CE” benden sich auf dem Schild unter der
Steuertafel.
Es ist ratsam das Maschinenmodel und die dazugehörige Matrikelnummer in unten stehende
Tabelle einzutragen.
ES
ESDATOS IDENTIFICATIVOS
Los datos de identicación y la marca “CE” de la máquina están posicionadas en la placa
colocada debajo del panel de mandos.
Se recomienda transcribir el modelo y el número de matrícula de la máquina en la tabla in-
ferior
PT
DADOS IDENTIFICATIVOS/TÉCNICOS
Os dados identicativos e a marcação “CE” da máquina estão posicionados na placa posta
por baixo do painel de comandos.
Recomendamos que você anote o modelo da máquina e seu número de série na tabela
abaixo.

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Professional Cleaning Machines Since 1968
3
DK
IDENTIFIKATIONSDATA
Maskinens identikationsdata og EF-mærket er placeret på mærkepladen under kommando-
panelet.
Det tilrådes at skrive maskinens model samt serienummeret på tabellen der er trykt på næste
side.
HU
AZONOSÍTÓ ADATOK
A gép azonosító adatai és „CE” jelzése a kapcsolótábla alatti táblácskán találhatók.
Javasoljuk, hogy írja be a gép típusára és sorozatszámára vonatkozó adatokat a következő
oldalon található táblázatba.
NL
IDENTIFICATIEGEGEVENS
De identicatiegegevens en de CE-markering van de machine zijn op het plaatje onder het
bedieningspaneeltje vermeld.
We raden u aan om het machinemodel en serienummer in de tabel op de volgende pagina
in te vullen.
PL
DANE IDENTYFIKACYJNE
Dane identykacyjne i oznakowanie „CE” maszyny znajdują się na tabliczce znajdującej się
pod panelem sterowniczym.
Zaleca się wpisać model i numer fabryczny maszyny do tabeli znajdującej się na kolejnej
stronie.
SV
IDENTIFIERINGSDATA
Maskinens identieringsdata och CE-märkning anges på märkskylten som sitter under kon-
trollpanelen.
Vi rekommenderar att ni skriver av maskinmodellen och det tillhörande registreringsnumret i
tabellen som finns härunder.
TR
TEKNİK ÖZELLİKLER
Makinenin tanımlayıcı bilgileri ve “CE” işareti kumanda panelinin altına yerleştirilmiş tabelada
bulunmaktadır.
Cihazın modelini ve bir sonraki sayfadaki tabloda belirtilen ilgili ürün numarasını bir yere not
etmeniz tavsiye edilir.

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Professional Cleaning Machines Since 1968
4
IPX3 GVW: .... Kg
Year: ........
Art.: .................
Mod: .......................
Scrubber Dryer
........ V Tot:...... W
Nr . ...........................
MADE IN ITALY
Art.: .....................
Nr . ...........................
Modello ......................
N° Matricola ...........................
Modelo ........................
Número de série ....................
Modelo ........................
N° Matrícola ...........................
Modell .........................
Matrikelnr.: ............................
Modèle.........................
N° Matricule............................
Model ..........................
Serial N° ....... ........................
Produttore
Produtor
Fabricante
Hersteller
Producteur
Manufacturer
Caratteristiche elettriche
Electrical characteristics
Caractéristiques électriques
Elektrische Eigenschaften
Características eléctricas
Peso in ordine di marcia
Full load weight
Poids à pleine charge
Gesamtgewicht in vollbeladenem Zustand
Peso (plena carga)
Peso con carga plena
Características elétricas
Codice articolo
Item code
Référence de l’article
Artikelnummer
Código del artículo
Código do artigo
Anno costruzione
Year of production
Année de construc tion
Baujahr
Año de construc ción
Ano de produção
Grado di protezione
Level of protection
Degré de protection
Schutzgrad
Nivel de protección
Nível de proteção

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Professional Cleaning Machines Since 1968
5
IPX3 GVW: .... Kg
Year: ........
Art.: .................
Mod: .......................
Scrubber Dryer
........ V Tot:...... W
Nr . ...........................
MADE IN ITALY
Art.: .....................
Nr . ...........................
Model...........................
Matrikelnummer......................
Model ..........................
Ürün No. ................................
Modell .............................
Registreringsnummer .................
Model ..........................
Nr Fabryczny. ........................
Model...........................
Serienummer..........................
Modell .........................
Sorozatszám...........................
Producent
Üretici Firma
Tillverkare
Producent
Producent
Gyártó
Elektrisk specifikationer
Elektromos jellemzők
Elektrische eigenschappen
Właściwości elektryczne
Elektriska egenskaper
Vægt ved maks. opfyldning
Súly üzem közben
Gewicht met volle belading
Ciężar przy pełnym załadunku
Tam yüklü ağırlık
Bruttovikt
Elektrik Özellikler
Artikelkode
Cikkszám
Artikelcode
Kod produktu
Artikelnummer
Ürün Kodu
Konstruktionsår
Gyártási év
Bouwjaar
Rok produkcji
Konstruktionsår
İmalat Yılı
Beskyttelsesgrad
Védelmi fokozat
Beschermingsgraad
Stopień ochrony
Koruma derecesi
Skyddsgrad

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7
EN
English .................................................................................................. ENGLISH - 1
(Translation of original instructions)

www.ghibliwirbel.com
Professional Cleaning Machines Since 1968
ENGLISH - 1
Dear Customer,
Thank you for choosing one of our cleaning products.
The floor scrubber dryer that you have purchased has been designed to satisfy the user
in terms of ease of use and reliability over time.
We are aware that in order for a good product to stay that way, over time, it requires
continuous updates aimed at meeting the expectations of those who use it on a daily
basis. For this reason, we hope that you will not only be a satisfied customer but also a
partner who does not hesitate to give us your opinions and ideas originating from your
personal day-to-day experience.
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ENGLISH - 2
Contents
1.1 INTRODUCTION ............................................................................................EN-4
1.1.a Purpose of the manual........................................................................EN-4
1.1.b Consulting the manual ........................................................................EN-4
1.1.c Key to symbols used in the manual ....................................................EN-4
1.1.d Conventional terminology ...................................................................EN-4
1.2 GENERAL WARNINGS .................................................................................EN-4
1.2.a Personnel qualifications......................................................................EN-4
1.2.b Operator position ................................................................................EN-4
1.2.c Protective clothing ..............................................................................EN-5
1.2.d General warnings before use..............................................................EN-5
1.2.e General warnings while using the machine ........................................EN-5
1.2.f General warnings about the batteries.................................................EN-5
1.2.g General warnings during maintenance ...............................................EN-5
1.2.h General warnings in the event of a fire ..............................................EN-5
1.2.i Prolonged machine standstill..............................................................EN-5
1.3 INTENDED MACHINE USE ...........................................................................EN-6
1.4 NON-INTENDED MACHINE USE ..................................................................EN-6
1.4.a Zone with risk of explosion .................................................................EN-6
1.5. DEMOLISHING THE MACHINE ....................................................................EN-6
1.6. REFERENCE STANDARDS ..........................................................................EN-6
2.1 UNPACKING ..................................................................................................EN-7
2.1.a Standard machine equipment.............................................................EN-7
3.1 ASSEMBLING THE COMPONENTS.............................................................EN-8
3.1.a Positioning of the handle ....................................................................EN-8
3.1.b Installing and connecting the batteries ...............................................EN-9
4.1 CHARGING THE BATTERY ........................................................................EN-10
4.1.a
Charging the battery using the on board battery charger (if present) ... EN-10
4.1.b Charging the battery using an external battery charger ................... EN-11
5.1 GETTING TO KNOW THE MACHINE .........................................................EN-12
6.1 CONTROL PANEL .......................................................................................EN-13
7.1 FILLING THE TANK.....................................................................................EN-15
8.1 OPERATION ................................................................................................EN-16
8.1.a Checks before use............................................................................EN-16
8.1.b Preparing the machine and choosing the cycle ................................EN-17
8.1.c Using the machine ............................................................................EN-18
8.1.d End of use and switching off.............................................................EN-18
8.1.e Maximum recovery tank water level alarm........................................EN-19
8.1.f Probe height .....................................................................................EN-19
8.1.g Alarms list .........................................................................................EN-20
9.1 DRAINING THE RECOVERY WATER .........................................................EN-22
10.1 MAINTENANCE AND CLEANING .............................................................EN-23
10.1.a Emptying and cleaning the clean water tank ....................................EN-23
10.1.b Cleaning the recovery water tank .....................................................EN-24
10.1.c Cleaning the squeegee ...................................................................EN-25
10.1.d Cleaning the clean water filter ..........................................................EN-25
10.1.e Replacing the brush..........................................................................EN-26
10.1.f Replacing the squeegee rubber blades ............................................EN-27
10.1.g Replacing the fuses ..........................................................................EN-28
10.1.h Battery charger lay out......................................................................EN-29
TROUBLESHOOTING.........................................................................................EN-30
WIRING DIAGRAM..............................................................................................EN-32
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Professional Cleaning Machines Since 1968
ENGLISH - 3
Technical data
Type of use........................................................................................... Operator on ground
Characteristics
Power supply...................................................................................................... 24V battery
Installed load ............................................................................................................ 1520 W
Forward movement.......................................................................forward/backward traction
Washing width ..........................................................................................................700 mm
Drying width..............................................................................................................950 mm
Theoretical hourly working capacity ......................................................................3400 m2/h
Brushes
Diameter / pad / number.................................................................... 360 mm / 14” inch. x 1
Motor power / number ...........................................................................................350 W x 1
Motor speed..............................................................................................................190 rpm
Specific pressure.....................................................................................................42 g/cm²
Traction
Motor power................................................................................................................. W 250
Maximum forward speed ........................................................................................ 5.0 Km/h
Maximum gradient which can be overcome at full load...................................................2 %
Aspiration
Motor power................................................................................................................ 550 W
Negative pressure .......................................................................165 / 1700 mbar / mmH2O
Air flow rate............................................................................................................. 32 l / sec
Tank
Type........................................................................................................................Dual tank
Recirculation..................................................................................................................... No
Solution capacity .............................................................................................................80 l
Recovery capacity ...........................................................................................................90 l
Dimensions (lxhxb) ........................................................................ 1250 x 710 x 1080 mm
Weight
Empty weight..............................................................................................................129 kg
Weight with batteries ..................................................................................................255 kg
Full load weight........................................................................................................... 338 kg
Optional
Bristle brushes.................................................................................................. 0,7 - 0,9 - 1,2
Tynex brushes
PAD entrainer
Squeegee rubbers
Gel batteries ...........................................................................................................6V 200Ah
Onboard battery charger ..........................................................................................24V 20A
Noise ...................................................................................................................67,6 db (A)
ISO 5349 Vibrations.......................................................................................................0,94
Operating temperature....................................................................................-10ºC ÷ 40ºC
Batteries:
It is advisable to use gel batteries.
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Professional Cleaning Machines Since 1968
ENGLISH - 4
1.1 INTRODUCTION
The manual is an integral part of the machine
itself; it must therefore be stored carefully in a
safe place which is accessible to all users (oper-
ators and personnel in charge of maintenance)
for the entire machine life until demolition.
1.1.a - Purpose of the manual
The purpose of the manual is to provide the
instructions necessary for putting into serv-
ice, using and maintaining the machine with
which it is enclosed.
It is advisable to read the instructions care-
fully and comply with the safety standards
described in the manual to the letter.
The non-observance of these instructions/stand-
ards may cause damage to the machine and in-
jury to the operator for which under no circum-
stances is the manufacturer responsible.
The safety information described in the man-
ual supplements and DOES NOT REPLACE
standards in force in the country in which the
machine is used.
1.1.b - Consulting the manual
The manual is divided into chapters accord-
ing to a logical order of knowledge and use
of the machine.
For help with finding a specific topic, first
consult the CONTENTS shown at the begin-
ning of the manual.
1.1.c - Key to symbols used in the
manual
In order to highlight information and proce-
dures regarding safety, maintenance etc.,
the following symbols have been adopted in
the manual:
DANGER:
Warns of a serious, even fatal danger for
the safety of the operator and/or third per-
sons.
WARNING:
Extremely important information in or-
der to prevent serious damage to the
machine and the environment in which it
operates.
N.B.:
Additional information for correct machine
operation or of a general nature.
1.1.d - Conventional terminology
The terms front, rear, forward, back, upper,
lower, left and right refer to the operator in
the working position with his/her hands on
the guide handle.
To simplify, the brand name of the model has
been replaced with “Machine”.
1.2 GENERAL
WARNINGS
Before putting into service, using and main-
taining the machine, it is necessary for the
persons involved (persons in charge and op-
erators) to be trained regarding the operating
procedures and safety standards shown in
this manual.
Respect all the provisions contained in the
manual and in any enclosed documentation.
DANGER:
It is forbidden for untrained personnel,
children and disabled persons to use the
machine.
1.2.a - Personnel qualifications
Operator
The term operator refers to a generic worker
able to perform simple operations such as
running the machine and carrying out the
relative cleaning at the end of the working
shift.
Electrical/mechanical maintenance technician
A technician qualified to operate on the ma-
chine in order to repair or replace parts which
require the removal of the protective cover.
1.2.b - Operator position
While using the machine, the operator is po-
sition at the rear of the machine with his/her
hands on the handle.
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ENGLISH - 5
1.2.c - Protective clothing
- Use protective clothing as indicated in the
standards in force in the country in which
the machine is used.
1.2.d - General warnings before use
- Before using the machine, check that the
fixed safety guards (covers) are always
correctly secured in position.
1.2.e - General warnings while using
the machine
- If the machine makes strange noises, stop
it immediately and identify the cause.
- Do NOT abandon the machine on sur-
faces which slope by more than 2%.
- While using the machine, do not knock
into shelving or cupboards.
- It is forbidden to use the machine out-
doors or on public roads.
- If possible, use the machine in environ-
ments where no persons are present;
in the present of unauthorised persons,
warn them to move away before using
the machine.
- Do not use the machine in environments
with the presence of corrosive or salty
substances.
- Do not use the machine in explosive en-
vironments (ATEX).
- It is not advisable to use an adaptor, mul-
tiple sockets, or an extension cord.
- If the electrical cord of this appliance is
damaged, it must be replaced by an Au-
thorized Customer Service Centre.
1.2.f - General warnings about the
batteries
- Battery acid is corrosive: in case of con-
tact with the skin, rinse thoroughly with
water.
- Use suitable personal protective equip-
ment to prevent contact with the skin
(see applicable regulations in the country
in which the machine is used).
- Do not inhale the vapour: it is dangerous.
- When charging the battery, mixtures of
explosive gases could form, therefore
the rooms in which the battery is charged
must be well-ventilated and comply with
any specic applicable regulations.
- It is forbidden to smoke and/or use naked
ames within a 2-metre radius of the bat-
tery during charging, in the charging area
and during battery cooling after charging.
- Report any leaks of liquid from the battery:
These are dangerous and highly polluting.
- Batteries must be replaced only by quali-
fied personnel.
1.2.g - General warnings during
maintenance
- Disconnect the batteries before carrying
out maintenance or repairs.
- Do not rest tools and metal objects on the
batteries; danger of short circuits.
- Do not use aggressive detergents, acid,
lye etc. during cleaning and washing and
take particular care with electrical parts.
- Do not wash the machine with direct or
pressurised jets of water.
- When the machine must be lifted for any
maintenance operations, it is necessary
to work safely by placing fixed supports
underneath it.
- Contact an authorised support centre
for repairs and request ORIGINAL spare
parts only.
1.2.h - General warnings in the
event of a fire
- In the event of a fire, use approved pow-
der extinguishers only; do NOT use water
to put out the fire.
1.2.i - Prolonged machine standstill
- Place the machine under cover, shel-
tered from atmospheric agents in a place
where the temperature is between 5°C
and +40°C.
- Remove the ignition key.
- Drain the clean water contained in the
tank.
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ENGLISH - 6
1.5. DEMOLISHING THE
MACHINE
In order to protect the environment, proceed
in compliance with local standards in force.
When the appliance can no longer be used
or repaired, proceed with the separate dis-
posal of its components.
Electrical equipment cannot be
disposed of as urban waste and
it is necessary to dispose of it
separately as introduced by the
special regulation regarding
the disposal of waste originat-
ing from electrical equipment
(Italian Legislative Decree no.
151 of 25/7/05 - 2002/96/EC -
2003/108/EC).
The electrical equipment is marked with a
symbol showing a wheeled bin with a cross
on it. The symbol indicates that the equip-
ment was put on the market after 13 August
2005 and that it must be disposed of sepa-
rately.
In consideration of the substances and ma-
terials contained, inadequate or abusive dis-
posal of the equipment or its improper use
may cause damage or injury to persons and
the environment.
Disposal of electrical waste which does not
respect the standards in force leads to the
application of administrative sanctions and
penalties.
1.6. REFERENCE
STANDARDS
This machine has been built in compliance
with the machine directive in force and in ac-
cordance with the standards contained in the
EC Declaration of Conformity supplied with
the machine.
- Charge the batteries and, once they
are charged, disconnect them from the
charger.
- Charge the batteries once a month.
1.3. INTENDED
MACHINE USE
The machine has been designed and manu-
factured for washing and drying indoor floor
surfaces.
DANGER:
Any other use releases the manufacturer
from responsibility for damage or injury
to persons and/or things and invalidates
any warranty condition.
1.4 - NON-INTENDED
MACHINE USE
WARNING:
The machine is not intended for outdoor
use.
DANGER:
- do not wash oors with water hotter than
50°C;
- do not use diesel/petrol or corrosive de-
tergents to wash oors;
- do not wash or suck up corrosive, am-
mable and/or explosive liquids, even if
diluted.
1.4.a - Zone with risk of explosion
It is strictly forbidden to use the machine in
environments where there is a risk of explo-
sion with the presence of flammable and
explosive gases, vapours, liquids and pow-
ders.
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Professional Cleaning Machines Since 1968
Fig. 1
Fig. 2
1
3
4
5
4
3
5
2
6
1
2
5
6
7
8
3
4
ENGLISH - 7
2.1 UNPACKING (Fig. 1 )
Once the packaging has been removed as
shown in the instructions on the packaging it-
self, check that the machine and all the com-
ponents supplied are intact.
If any evident damage is found, contact the
area agent and the carrier within 3 days of
receipt.
- Remove the bag (1) containing the ac-
cessories.
- Cut the strap (2).
- Remove the wooden blocks (6 and 4).
- Lift up the brush (5), by pressing the ped-
al (6) (see relative paragraph).
- Lift up the squeegee (7), by raising the
handle (8) (see relative paragraph).
- Position a chute and unload the machine
from the bench.
2.1.a - Standard machine equipment
(Fig. 2)
The accessories supplied are as follows:
1) Water filling hose.
2) Machine use and maintenance manual.
3) Battery charger instruction manual (if
present).
4) Brushes.
5) Battery charger power cable (if present).
6) 7,5A fuse - 25A fuse - 40A fuse.
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1
1
2
Fig. 3
ENGLISH - 8
3.1 ASSEMBLING THE
COMPONENTS
3.1.a - Positioning of the handle
(Fig. 3)
- Loosen the handwheels (1).
- Position the handle (2) at the required
height then tighten the handwheels (1).
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Fig. 4
2
3
2
4
S
1
5
ENGLISH - 9
3.1.b - Installing and connecting the
batteries (Fig. 4)
WARNING:
Check that the recovery tank and the
clean water tank are empty.
- Disconnect the plug (1).
- Lift the tank (2) using the handle (3) until
completely turned over.
- Position the batteries (4) as shown in the
gure and connect them as shown on the
chart in Fig. 4 using the cables supplied.
- Tighten the terminals (5) using an insu-
lated wrench.
- Lower the tank (2).
- Connect the plug (1).
N.B.:
The battery must be connected by special-
ised personnel.
S=
Movement direction
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2
1
2
Fig. 5
7
3
1
5
4
6
ENGLISH - 10
4.1 CHARGING THE
BATTERY
DANGER:
Charge the batteries in rooms which are
well-ventilated and comply with applica-
ble regulations in the country of use.
For safety-related information, follow what
is described in chapter 1 of this manual.
WARNING:
For information and warnings about the
battery and on board battery charger (if
present) follow what is described in the
battery charger manual enclosed with
this document.
WARNING:
When the machine leaves the factory, it is
calibrated to operate with gel batteries. If
acid batteries are installed, it is necessary
to contact the Support Centre to carry out
new calibration.
It is forbidden to use the machine with gel
batteries if the machine is calibrated for
use with acid batteries.
N.B.:
For further information about calibration,
please refer to the information in paragraph
10.1.h.
N.B.:
10 hours are needed for complete battery
charging. Avoid partial recharges.
4.1.a - Charging the battery using the
on board battery charger (if
present) (Fig. 5)
- Move the machine close to a mains elec-
tricity socket.
- Remove the battery plug (1) from the sys-
tem socket (2).
- Connect the battery plug (1) to the on
board battery charger (4) socket (3).
- Extract the cable (5) from its special lodg-
ing and connect it to the socket on the
machine (6). Connect the other end of the
cable to an electrical outlet.
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Fig. 6
1
3
1
2
ENGLISH - 11
WARNING:
Make sure that the mains electrical volt-
age is compatible with the battery charg-
er’s operating voltage (230 Vac for the Eu-
ropean market; 115 Vac for the American
market; 50/60 Hz).
- Leave the batteries to charge until the
“Green” LED (7) lights up, then remove
the power cable (5) and put it away.
- Reconnect the battery plug (1) to the sys-
tem socket (2).
AVVERTENZA:
- Accertarsi che l’impianto elettrico di
rete sia provvisto di interruttore dif-
ferenziale (tipo salvavita).
- Unwind the electric power cable com-
pletely before connecting it to the
mains socket.
- Utilizzare una prolunga elettrica solo se in
perfetto stato; assicurarsi che la sezione sia
appropriata alla potenza dell’apparecchio.
- Non lasciare mai scorrere il cavo di ali-
mentazione su spigoli taglienti ed evi-
tare di schiacciarlo.
- The socket must be easily accessible.
4.1.b - Charging the battery using an
external battery charger
(Fig. 6)
- Move the machine close to the battery
charging station.
- Remove the battery plug (1) from the sys-
tem socket (2).
- Connect the battery plug (1) to the exter-
nal battery charger socket (3).
- Once battery charging is complete, re-
connect the battery plug (1) to the system
socket (2).
Manuale_S2_1ed_04-2017_49022400-49022450_newGrafica.indd 11 02/05/17 15:56

www.ghibliwirbel.com
Professional Cleaning Machines Since 1968
16
20
6
19
1
3
12
15
13
11
18
14
17
8
10
9
5
6
7
4
Fig. 7
2
ENGLISH - 12
5.1 GETTING TO KNOW THE MACHINE (Fig. 7)
1) Guide handle.
2) Control console.
3) Squeegee activation lever.
4) Water supply tap.
5) Clean water tank.
6) Tank cover.
7) Clean water filling opening.
8) Wheels.
9) Brushes rotation flange
10) Brushes.
11) Squeegee.
12) Recovery water drain hose.
13) Squeegee water aspiration hose.
14) Clean water drain hose.
15) Battery charger (optional).
16) Water filter.
17) Pivoting wheels.
18) Brush up/down pedal.
19) Recovery water tank
20) Drive mechanism and brush rotation activa-
tion levers.
Manuale_S2_1ed_04-2017_49022400-49022450_newGrafica.indd 12 02/05/17 15:56