Ghibli & Wirbel TOOL PRO WDA 40 User guide

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Professional Cleaning Machines Since 1968
TOOL PRO
WDA 40
WARNING: This machine contains dust hazardous to health.
Emptying and maintenance operations, including removal of the
dust collection means, must only be carried out by authorised
personnel wearing suitable personal protection.
Do not operate without the full filtration system fitted.
ACHTUNG
ENTHÄLT
ASBEST
Gerät für Asbest
gemäß
TRGS 519
EN
Use and Maintenance
8050902
ed. 06/2021
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IT Produttore Modello Articolo Capacità contenitore Capacità aspirazione
EN Manufacturer Model Article Container capacity Vacuum
FR Producteur Modèle Article Capacité de la cuve Capacité d’aspiration
DE Hersteller Modell Artikel Fassungsvermögen des Körpers Ansaugleistung
ES Fabricante Modelo Artículo Capacidad del bidón Capacidad de aspiración
PT Produtor Modelo Artigo Capacidade do reservatório Capacidade de aspiração
NL Producent Model Artikel Inhoud reservoir Zuigcapaciteit
CS Výrobce Model Typ Obsah nádoby Sací výkon
RU Изготовитель Модель Артикул Емкость бака Мощность всасывания
PL Producent Model Artykuł Pojemność zbiornika Podciśnienie (mbar)
AR
    
6 7 8 9
IT Portata d’aria Peso macchina N° Matricola Caratteristiche elettriche
EN Air flow Machine weight Serial N° Electrical characteristics
FR Débit d’air Poids de la machine N° Matricule Caractéristiques électriques
DE Luftdurchsatz Maschinengewicht Serien-Nr. Elektrische Eigenschaften
ES Caudal de aire Peso de la máquina N° Matrícola Características eléctricas
PT Caudal de ar Peso da máquina Número de série Características elétricas
NL Luchtdebiet Machine gewicht Serienummer Elektrische eigenschappen
CS Množství dopravovaného vzduchu Hmotnost stroje Výrobní č. Elektrické údaje
RU Расход воздуха Вес машины Заводской № Электрические характеристики
PL Przepływ powietrza Ciężar maszyny Nr. Fabryczny Właściwości elektryczne
AR    
Art.:
MADE IN ITALY
IPX4
Year:
Mod:Wet & Dry Vac
Air flow:Cap.ty:
S/N:Weight:
Vac.:
3
87 5 64
1
9
2
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6
1
2
3
8
7
9
4
10
11
11
12
Fig. E Fig. F
Fig. C Fig. D
Fig. A Fig. B
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Professional Cleaning Machines Since 1968
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13
13
14
16
18 19
20 21
17
15
Fig. G
Fig. I
Fig. J
Fig. H
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Professional Cleaning Machines Since 1968
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32
22
23
25
24
26 30
27
28
29
Fig. L
Fig. K Fig. M
Fig. N Fig. O
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Professional Cleaning Machines Since 1968
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45
40
39 41
38
36
36
35
3
33
34
37
43
42
Click
Fig. P Fig. Q
Fig. R
Fig. T
Fig. S
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Professional Cleaning Machines Since 1968
EN
English .................................................................................................. ENGLISH - 1
(Translation of original instructions)
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Professional Cleaning Machines Since 1968
ITALIANO - 1
TABLE OF CONTENTS
TECHNICAL DATA ................................................................................................... 2
INTRODUCTION....................................................................................................... 3
TYPE OF USE........................................................................................................... 4
PREPARING THE APPLIANCE................................................................................ 5
Vacuum cleaner ................................................................................................. 5
Tools connection ................................................................................................ 5
Liquid suction..................................................................................................... 5
USE OF THE APPLIANCE ....................................................................................... 6
Starting the appliance as a dust suction or liquid suction device....................... 6
Switching off the appliance ................................................................................ 7
CLEANING AND MAINTENANCE .......................................................................... 7
Fleece dust bag removing and replace (if present)............................................ 8
Waste container emptying ................................................................................. 8
 Mainltercheckingandclean............................................................................ 8
Appliance cleaning............................................................................................. 8
 ClassHcartridgelterreplacing........................................................................ 8
Water level sensors cleaning ............................................................................. 9
 Vacuummotorltercheckingandclean ............................................................ 9
SPARE PARTS ......................................................................................................... 9
TROUBLESHOOTING............................................................................................ 10
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ITALIANO - 2
TECHNICAL DATA
TOOL PRO WDA 40 Class L Class M Class H
Dust suction device ■
Liquid suction device ■
Voltage - Frequency 220 - 240 V~ 50/60 Hz
Maximum power (suction) 1350 W
Nominal power (suction) 1100 W
Powerloadelectricalsocket 2400 W
Total power Σ3500 W
Sound pressure (LpA) 73,4 dB(A)
Uncertainty (KpA) 2,5 dB(A)
Vibration level < 2,5 m/s2
IP code IPX4
Filtering surface of the main filter 0,5 m2
Air flow 76 l/s (273,6 m3/h)
Suction 250 mbar (25.000 Pa)
Container capacity 41 l
Useful capacity 26 l
Useful capacity fleece bag 20 l
Supply cable length 7 m
Dimensions (Length x Width x Height) 625 x 385 x 545 mm
Weight (without accessories) 21kg
Suction hose diameter Ø 33 mm
Class M and Class H suction tube
diameters -
Ø 21 - Ø 29 - Ø 33 - Ø 38 mm
Filtering surface Class H filter - - 0,8 m2
Class L - Label present on a machine suitable
forvacuuminghazardousdustswithLightRisk
to separate the dust with an exposure limit
valuedependingontheoccupiedvolume≥1
mg/m3.
Class M - Label present on a machine suitable
for vacuuming hazardous dusts with Medium
Risktoseparatethedustwithanexposurelimit
valuedependingontheoccupiedvolume≥0,1
mg/m3.
WARNING: This machine contains dust hazardous to health.
Emptying and maintenance operations, including removal of the
dust collection means, must only be carried out by authorised
personnel wearing suitable personal protection.
Do not operate without the full filtration system fitted.
Class H - Label present on a machine suit-
able for vacuuming hazardous dusts with High
Risktoseparatethedustwithanexposurelimit
value depending on the occupied volume < 0,1
mg/m3.
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ITALIANO - 3
INTRODUCTION
DANGER:
Before using the machine, care-
fully read the “SAFETY RECOM-
MENDATIONS FOR VACUUM
CLEANERS” booklet attached to
this document and the additions
below.
WARNING:
- The employer must inform, educate
and train the user following what is
prescribed by the current laws.
- Before working with this machine,
prepare and train by carefully read-
ing this manual. Not authorized and
not trained people cannot use this
machine.
- It is forbidden to aspirate toxic sub-
stances, unless the machine is
equipped with the special filters nec-
essary for the specific type of dust
which must be expressly requested
by you scrupulously observing the
current national standards.
- Before using the appliance, the oper-
ator must be informed and trained to
use the machine and about the sub-
stances for which the appliance will
be used, including the removal and
disposal of aspirated material.
- For maintenance, the machine must
be disassembled, cleaned and re-
paired, as far as possible, without
causing risks for the maintenance
personnel and for others.
The precautions include decontami-
nation before dismantling, the correct
ventilation in the rooms in case of the
machine disassembling, the mainte-
nance zone cleaning and an appro-
priate protection of the personnel.
- When performing maintenance or
repairs, all contaminated parts that
cannot be adequately cleaned must
be eliminated; these parts must be
placed in impermeable bags accord-
ing to current regulations on that type
of waste.
- The manufacturer, or an educated
person, should inspect the appliance
atleast oncea yearchecking if,for
example, the filtering system is in-
tact, if the air flux is correct and if the
machine control system works cor-
rectly.
Additionally for the filtration system
on Class H machines must be tested
at least once a year following the in-
structions in standard 60335-2-69
chap. 22.AA.201.2. If the test fails,
the Class H filter must be replaced
and retested.
- For the Class M and H, the machine
outside will have to be decontaminat-
ed using an aspirator, a cloth or be
treated with a sealant before taking
the machine outside the danger area.
All the machines will be considered
decontaminated once they have ex-
ited from the danger zones and once
every action necessary to avoid that
the dust is dispersed has been per-
formed.
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ITALIANO - 4
- For Class M and H, the machine
must be thoroughly cleaned before
leaving the contaminated zone and
transported.
- It is necessary to guarantee an ap-
propriate exchange of air in the room
where the machine is used. Please
refer to the national standards.
TYPE OF USE
This appliance has been designed to vacu-
um liquids or solids or both, according to the
technical data table from the introduction to
this manual.
Uses different from those listed above are
not allowed.
Any use different from the one for which
the appliance has been built represents an
anomalous condition which could harm the
appliance and constitute a serious hazard for
the user.
Industrial vacuums and portable dust remov-
ers as per TRGS 519 Annex 7 must only be
used for the following applications:
- Tasks with low exposure as per TRGS
519 point 2.8 in closed spaces or small-
scaleworkasperTRGS519point2.10.
- Cleaningtasks.
The regulations from TRGS 519 apply for
asbestos suction devices in the Federal Re-
public of Germany.
After using the asbestos suction device in
a cordoned off area in the sense of TRGS
519, the asbestos suction device should no
longer be used in the socalled white area.
Exceptions are possible if the asbestos suc-
tion device has first been decontaminated to-
tally by an expert (not only the external cover
but also the cooling room, installation room
for electrical components, the components
themselves, etc.) according to the specifica-
tions of TRGS 519 No. 2.7.
This is to be documented and signed by the
expert.
DANGER:
The manufacturer can not be held
responsible for any damage due
to improper or incorrect use.
Any other use releases the manu-
facturer from liability for harm to
persons and/or property and in-
validates any warranty condition.
WARNING:
Always use dedicated filters depending
on the type of dusts or debris to be vacu-
umed.
WARNING:
Do not use the unit for:
- Vacuum hot substances.
- Don’t pick up flammable, incandes-
cent, explosive or toxic dust/blends.
- Thismachineisnotsuitableforpick-
ing up dangerous dust (unless other-
wise indicated).
- Do not use the equipment in hazard-
ous environments.
- Do not use the appliance in liquid
suction mode to suction powder and
vice versa.
WARNING:
Do not use outdoors.
This appliance must be stored, taking
its weight into consideration, on a solid,
steady, safe and not sloping plane, in-
door and in a dry area.
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ITALIANO - 5
PREPARING
THE APPLIANCE
Vacuum cleaner
DANGER:
For Class M and H vacuum clean-
ers, use only hoses with a diam-
eter indicated in the table “Tech-
nical Data / Class M and Class
H suction tube diameters”. Also
read the instructions in the para-
graph “Suction tube diameter
switch”.
For appliances equipped with suitable acces-
sories:
- Release the levers (1 Fig. A) and remove
the entire head unit (2 Fig. B).
- Checkthatthefleecefilterbag(4Fig.C)
is inserted in the waste container (3 Fig.
C).
- If the fleece filter bag is not present, insert
it as follows:
Slot the fleece filter bag onto the nozzle
(5Fig.C)overtheneck(6Fig.C).
Arrange the fleece filter bag carefully in-
side the waste container (3 Fig. B).
- Reassemble the entire head unit (2 Fig.
B) and secure it with the levers (1 Fig. A).
- Insert the sleeve (7 Fig. D) of the suc-
tion hose into the nozzle (8 Fig. D) on the
waste container.
To release the sleeve (7 Fig. D), turn it
slightly and pull it outwards.
NOTE:
When the nozzle (8 Fig. D) is not in use,
close it with the cap (9 Fig. D) provided.
- Screw on the ergonomic handle (11 Fig.
E) to connect it to the flexible tube (10
Fig. E).
- Connect the extension (12 Fig. F) to the
ergonomic handle (11 Fig. F).
- Join the two rigid extensions (12-13 Fig.
G).
- Attach the chosen accessory to the rigid
extension (13 Fig. H) (suction nozzle,
brush attachment, crevice tool, etc., Fig.
H).
NOTE:
The suction force can be adjusted on the
grip, by turning the handle (14 Fig. I).
Rotate the handgrip over the little window (15
Fig. I) to decrease the suction.
NOTE:
The reduction sleeve can be installed on the
exible tube (10 Fig. E).
Tools connection
Power tool connection
- Lift the cover (16 Fig. J) and connect the
power tool plug to the outlet (17 Fig. J)
present on the head of the vacuum clean-
er (maximum power allowed 2400 W).
Pneumatic tool connection (optional)
For appliances fitted with relative attach-
ments:
- Connect the hose (18 Fig. J) of the pneu-
matic tool to the relative fitting (19 Fig. J)
present on the head of the vacuum clean-
er.
- Connect the pneumatic power supply line
(20 Fig. J) to the fitting (21 Fig. J) present
on the head of the vacuum cleaner (maxi-
mum pressure allowed 10 bar).
Liquid suction
WARNING:
Riskofelectricshock!
In the event of foam or liquid leakage,
switch off the apparatus immediately.
Emptytherecoverytank andcleanthe
filters as described in the relevant para-
graphs.
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ITALIANO - 6
NOTE:
Clean the water level sensors regularly and
check the state of wear as described in the
relevant paragraph.
For appliances equipped with suitable acces-
sories:
- Release the levers (1 Fig. A) and remove
the entire head unit (2 Fig. B).
- Remove the fleece bag (4 Fig. C) if pre-
sent.
- Reassemble the entire head unit (2 Fig.
B) and secure it with the levers (1 Fig. A).
- Insert the sleeve (7 Fig. D) of the suc-
tion hose into the nozzle (8 Fig. D) on the
waste container.
To release the sleeve (7 Fig. D), turn it
slightly and pull it outwards.
- Connect the ergonomic handle by screw-
ing it on (11 Fig. E) to the flexible tube (10
Fig. E).
- Join the ergonomic handle (11 Fig. F) to
the extension (12 Fig. F).
- Join the two rigid extensions (12-13 Fig.
G).
- Attach the chosen accessory to the rigid
extension (13 Fig. H) (suction nozzle,
floor tool, etc. Fig. H).
USE OF THE APPLIANCE
- The device is fitted with wheels and can
be easily moved using the ergonomic
handle on the head or pushed using the
handle (22 Fig. K, optional).
- Ifincluded,loosentheknobs(23Fig.L)
and turn the handle (22 Fig. K, optional),
then secure it in the desired position us-
ingtheknobs(23Fig.L).
- To lift the appliance, use the ergonomic
handle (24 Fig. K) on the head.
- Toblockthedevice,usethebrakecontrol
(25 Fig. M) on the castor wheels.
Starting the appliance as a dust suc-
tion or liquid suction device
- Insert the main plug (26 Fig. N) into the
electricalsocket.
Main power switch (27 Fig. O)
- Turned to “ ”:
 Thesocketfortheelectricaltool(17Fig.
J) is undercurrent and the suction unit is
switched off.
- Turned to “ ”:
The suction unit is always started.
- Turned to “ ”:
The suction unit is started when the tool
connected is started.
- Turned to “ ”:
When combined with the automated fil-
ter cleaning switch (28 Fig. O) on “ON”,
the intensive filter cleaning is started (3
blasts and maximum suction power).
When released, the main power switch
returns to “ ” or “ ”.
“NONSTOP VAC!” filter cleaning switch
(28 Fig. O)
The machine features a filter cleaning sys-
temcalled“NONSTOPVAC!”.Whenstarted,
an automated cleaning cycle is run when op-
erating to ensure the best suction and filter-
ing performance.
- When turned to “ON” and combined
with the main power switch (27 Fig. O)
on “ ”or “ ”, the automated fil-
ter cleaning system starts (3 blasts at the
start, then 1 blast every 12 sec.).
- When turned on “OFF”, the function is
disabled.
WARNING:
When the device is used as a wet vac-
uum cleaner, keep the filter cleaning
switch (28 Fig. O) on “OFF”.
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ITALIANO - 7
Suction power adjustment switch (29 Fig.
O)
- Turn the switch to increase or decrease
the suction power.
Suction tube diameter switch (30 Fig. O)
Only for Class H and M devices:
To ensure the correct air suction speed, turn
the switch to the same value as the diameter
of the flexible tube used.
ø21
ø29
ø33
ø38
NOTE:
When the bag or the waste container is full,
there is an increase in noise and the appli-
ance no longer sucks.
In case of use as a wet vacuum cleaner,
when the container is full, the vacuum motor
stops.
Then turn off the appliance and empty the
container as described in the relevant para-
graph.
Cartridge filter LED warning light (31 Fig.
O)
Only for Class H devices:
- If the LED “ ” is flashing, refer to the
“Troubleshooting” chapter to identify and
solve the problems.
Suction unit LED warning light (32 Fig. O)
Only for Class H and M devices:
- If the LED “ ” flashes, it means that
theairspeedinthetubeis≤20m/s.
Refer to the “Troubleshooting” chapter to
identify and solve the problems.
Switching off the appliance
- Turn the main power switch (27 Fig. O) to
“ ” to switch the device off.
- (If used) disconnect the plug of the elec-
tricaltoolsocket(17Fig.J).
- Disconnect the main plug (26 Fig. N) from
thepowersocket.
- Roll up the cable (33 Fig. P) and store it
onthehook(34Fig.P).
NOTE:
Dismantle the accessories (extensions,
brushes, etc.) and store them in the special
slots on the rear side as shown in Fig. P.
CLEANING AND
MAINTENANCE
DANGER:
Before performing any mainte-
nance operation, unplug the ap-
pliance from the electrical socket.
DANGER:
These operations can be per-
formed, in accordance with the
current laws, only by specialized
and trained personnel, while wear-
ing the necessary safety clothing.
In any case, always refer to the
current national standards and
laws.
WARNING:
Industrial vacuum cleaners/dedusters
must be maintained as needed, but at
least once per year, repaired as neces-
sary and checked by a skilled expert
(qualified as per TRGS 519 Nr. 5.3, par-
agraph 2).
The test result must be presented upon
request.
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ITALIANO - 8
Fleece filter bag removing and re-
place (if present)
- Release the levers (1 Fig. A) and remove
the entire head unit (2 Fig. B).
- Remove the fleece filter bag (4 Fig. C)
and dispose of it in compliance with the
provisions of the law.
- Replace the fleece filter bag as indicated
above.
- Reassemble all parts in reverse order of
disassembly.
Waste container emptying
- Release the levers (1 Fig. A) and remove
the entire head unit (2 Fig. B).
- Place the vacuum cleaner over a drain
and then lift the waste container (3 Fig.
Q) using the handle provided (35 Fig. Q)
until it is completely empty.
- Clean the waste container inside (3 Fig.
Q) with clean water and dry with a clean
cloth.
- Reassemble all parts in reverse order of
disassembly.
Daily cleaning
Main filter checking and clean
- Raise the rear door (36 Fig. R) using the
lever.
- Remove the main filter (37 Fig. R).
- Clean the filter (37 Fig. R) with a jet of air
from the inside outwards; the filter can be
washed with warm water and reassem-
bled only when completely dry.
Replace it if it is very dirty and worn.
- Putthefilterback(37Fig.R)initsslot.
- Close the rear door (36 Fig. R).
Appliance cleaning
- Clean the unit body with a cloth damp-
ened with water or a mild detergent.
- Remove the complete head unit and
clean the waste container with running
water and then empty it, as indicated
above.
- Reassemble everything in reverse order
of disassembly.
DANGER:
Do not wash the appliance using
jets of water.
Periodic checks
Class H cartridge filter replacing
DANGER:
The dust that has been collected
should be transported in dust-
proof containers. No refilling is
permitted. The waste containing
asbestos is to be disposed off ac-
cording to the rules and regula-
tions for waste disposal.
- Release the levers (1 Fig. A) and remove
the entire head unit (2 Fig. B).
- Turn the entire head unit upside down.
- Unscrew the four screws (38 Fig. S) and
remove the filter cover (39 Fig. S).
- Remove the cartridge filter (40 Fig. S)
and dispose of it in compliance with the
provisions of the law.
- Replace the cartridge filter.
- Reassemble all parts in reverse order of
disassembly.
WARNING:
The debris on the filter and the filter itself
must be disposed following the stand-
ards of the country where the vacuum is
being used.
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Professional Cleaning Machines Since 1968
ITALIANO - 9
Water level sensors cleaning
- Release the levers (1 Fig. A) and remove
the entire head unit (2 Fig. B).
- Turn the entire head unit upside down.
- Clean the water level sensors (41 Fig. S)
andcheckthestateofwear.
- Reassemble all parts in reverse order of
disassembly.
Vacuum motor filter checking and
clean
- Release the two catches (42 Fig. T) and
remove the cover (43 Fig. T).
- Remove the sponge filter (44 Fig. T)
- Clean the sponge with a jet of air (45 Fig.
T).
The sponge filter can be washed in warm
water and must only be replaced once
they are completely dry; if too dirty, re-
place it with new one.
- Reassemble everything in reverse order
of disassembly.
SPARE PARTS
Code Description M Class H Class
2512772 Main panel filter Class M ■ ■
6895010 Cartridge filter Class H ■
6010530 Flexible hose D.33 Mt.4 AS ■ ■
6010531 Flexible hose D.29 Mt.4 AS ■ ■
6010533 Flexible hose D.33 Mt.4 STD ■ ■
6010536 Flexible hose D.38 Mt.4 STD ■ ■
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Professional Cleaning Machines Since 1968
ITALIANO - 10
TROUBLESHOOTING
PROBLEM CAUSE SOLUTION
The suction motor does not
startanddoesnotwork.
(For Class M and H versions)
The filter “ ”and suction
“ ” LEDs are off.
Plug not inserted. Insert the plug into the electri-
calsocket.
No current. Checkthepowersupplyline.
Suction motor overheated. Checkthatthemotoriswork-
ing correctly.
Suction motor damaged. Replace the motor. (*)
Suction is poor.
(For Class M and H versions)
The suction LED “ ”flash-
es and the acoustic warning
is sounded; Air speed in the
tube≤20m/s.
Suction tube diameter switch
not combined with the flexible
tube used.
Turn the switch to the correct
diameter of the flexible tube
used.
Waste container full. Empty container.
Fleece bag full. Replace the dust bag.
Filter elements clogged. Clean the filter components.
Clean or replace the cartridge
filter.
Accessories or tubes
clogged.
Checkand clean theflexible
tube and the suction nozzle.
Damaged vacuum motor. Replace the motor. (*)
Suction nozzle squeegee
worn or damaged.
Check and replace the
squeegee.
(For Class H version) The
suction is poor, the filter
LED “ ”is flashing and the
acoustic warning is sounded.
No cartridge filter. Install the filter.
Cartridge filter clogged or
damaged.
Clean or replace the filter.
The suction motor stops.
(For Class M and H versions)
The filter “ ”and suction
“ ” LEDs are turned on
and the acoustic warning is
sounding.
Use as dry vacuum cleaner:
Suction motor overheated.
Wait a few minutes for the
suction motor to cool down.
Checkandcleanalltheparts
that could compromise cor-
rect suction.
Checkstheventilationgrilles
for suction motor cooling.
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Professional Cleaning Machines Since 1968
ITALIANO - 11
PROBLEM CAUSE SOLUTION
The suction motor stops.
(For Class M and H versions)
The filter “ ”and suction
“ ” LEDs flash simultane-
ously and the acoustic warn-
ing is sounded.
Use as wet vacuum cleaner:
Waste container full.
Empty container.
(*) Maintenance by a authorized service centre.
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Professional Cleaning Machines Since 1968
DEALER
Cod. 8050902 - 1^ ed. - 06/2021
Ghibli & Wirbel S.p.A.
Via Circonvallazione, 5 - 27020 Dorno PV - Italia
P. [phone] - F. [phone] - M. [email protected]
www.ghibliwirbel.com
100% MADE IN ITALY
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