Glen Dimplex OMC1000L User manual

Test Routine Product: CAS1000
Model: OMC1000L
TR NO: 142 Page 1 of 2
Mechanical / Visual
1. Check paintwork for scratches and imperfections.
2. Check print graphics for switches are clear and aligned together.
3. Check F elbed for damage.
ELECTR CAL / FUNCT ONAL PASS FA L
Earth Continuity Test Earth meter reads less than 0.1
ohms Green light come on
Earth meter reads over 0.1 ohms
Green light does not come on
High Voltage / .R. Test
Press Flash Test b tton for 3 secs
KV meter m st read 1500 volts
Red light at Flash b tton does
not come on Amp meter reads
less than 5mAmps
Red light at Flash b tton comes on
Test ring alarms mAmp meter reads
more than 5mAmps
TEST MODE BUTTON PANEL (MASTER) TEST MODE BUTTON PANEL (SLAVE)
Turn Product ON by pressing Rocker Switch to ON position (l) to hear a BEEP
sound. Then press the Test ode button as
described below. Both ASTER and SLAVE will be tested individually.
MASTER
TEST NO. TEST MODE FUNCT ON
1 BUTTON 7 TURNS ON THE MAIN LED’S
2 BUTTON 6 TURNS ON THE SOUND
3 BUTTON 4 TURNS ON THE TRANSDUCER
4 BUTTON 5 TURNS ON THE FAN
5 BUTTON 3 TURNS ON THE SOLINOIDS
6 BUTTON 2 TURNS ON THE ELEMENT.(CLICK SOUND SHOULD BE HEARD AND
THE READING ON THE CLARE TEST BOX IS BETWEEN 1.7A – 2A)
7 BUTTON 1 TURNS ON POWER TO THE FUELBED
NOTE: Sixteen (16) seconds after the last press of a b tton, the prod ct will knock o t of test mode and go straight into
standby mode. Alternatively switch off the prod ct via the main ON/OFF switch.
SLAVE
TEST NO. TEST MODE FUNCT ON
1 BUTTON 7 TURNS ON THE MAIN LED’S
2 BUTTON 6 TURNS ON THE SOUND
3 BUTTON 4 TURNS ON THE TRANSDUCER
4 BUTTON 5 TURNS ON THE FAN
5 BUTTON 3 TURNS ON THE SOLINOIDS
6BUTTON 2 TURNS ON THE ELEMENT.(CLICK SOUND SHOULD BE HEARD AND
THE READING ON THE CLARE TEST BOX IS BETWEEN 1.7A – 2A)
7 BUTTON 1 TURNS ON POWER TO THE FUELBED
NOTE: Sixteen (16) seconds after the last press of a b tton, the prod ct will knock o t of test mode and go straight into
standby mode. Alternatively switch off the prod ct via the main ON/OFF switch.

Test Routine Product: CAS1000
Model: OMC1000L
TR NO: 142 Page 2 of 2
BLUETOOTH PA R NG
TEST NO. TEST MODE FUNCT ON
1 BUTTON 1 TURN ON THE PRODUCT. UNIT BEEPS AND LED LIGHT COME ON.
2BUTTON 2 DEVICE PAIRING WILL BEGIN.
UNIT WILL EMMIT A BEEP AND LED’S WILL BLINK.
3
REMOTE CONTROL
PRESS ANY BUTTON ON THE REMOTE CONTROL AND LED’S
WILL BLINK FAST AND BEEPS WILL BE HEARD.
PRODUCT GOES INTO STANDBY WHEN PAIRED.
4 REMOTE CONTROL PRESS ‘ON’ BUTTON ON REMOTE TO CONFIRM WORKING
5 REMOTE CONTROL CHECK MIST ‘UP’ AND ‘DOWN’ LEVELS USING REMOTE
6 TRANSDUCER 2 SWAP TRANSDUCER TO VERIFY SECOND TRANSDUCER
LEVEL SENSOR TEST
NOTE: Level Sensor will be tested on both MASTER and SLAVE
MASTER
TEST NO. TEST MODE FUNCT ON
1 TRANSDUCER
DISCONNECTION
DISCONNECT THE TRANSDUCER AND LIFT OFF THE NOZZLE
ASSEMBLY
2
FLOATS
PRESS THE TWO FLOATS DOWN AND HOLD FOR 20 – 26 SECONDS.
UNIT WILL SWITCH OFF AND LED’S WILL BLINK TWICE EVERY
FEW SECONDS.
NOTE: SWITCH THE PRODUCT OFF AND REASSEMBLE THE NOZZLE AND TRANSDUCER.
SLAVE
TEST NO. TEST MODE FUNCT ON
1 TRANSDUCER
DISCONNECTION
DISCONNECT THE TRANSDUCER AND LIFT OFF THE NOZZLE
ASSEMBLY
2
FLOATS
PRESS THE TWO FLOATS DOWN AND HOLD FOR 20 – 26 SECONDS.
UNIT WILL SWITCH OFF AND LED’S WILL BLINK TWICE EVERY
FEW SECONDS.
NOTE: SWITCH THE PRODUCT OFF AND REASSEMBLE THE NOZZLE AND TRANSDUCER
FUELBED CHECK
CONNECT FUELBED TO FUELBED CONNECTOR ON UNIT TO VERIFY FUELBED LIGHTS UP CORRECTLY.
ALSO ROTATE FUELBED TO VERIFY FUNCTIONALITY OF SECOND CONNECTOR.
Handling of Failed Product
All fail res sho ld be identified with the reason for fail re sing a pink reject slip attached to the prod ct.
All fail res sho ld be repaired (failed component replaced) immediately and re-tested. Where a repeat fail re
occ rs, this prod ct sho ld be passed to the line charge hand or inspector for f rther analysis.
Iss e No: 01 A thorized By:
Iss ed By: Q.C. Date: Test Station: