Glunz & Jensen Plate Processor 150 User manual

Installation Manual
Plate Processor
150

Installation Manual
Plate Processor
150
Edition AA, December 2010
This manual has part No 10060441
T31684

This manual is published by: GLUNZ & JENSEN A/S
Selandia Park 1
DK-4100 Ringsted
Denmark
Phone:[phone]
E-mail: [email protected]
Internet: www.glunz-jensen.com
Copyright © 2010 by GLUNZ & JENSEN A/S.
#This manual is intended for Service Technicians only.
The directions given must not be followed by unauthorized personnel.
Read the Safety Instruction Manual part No 21741 before installing the
equipment.
"Keep manuals near the machine for reference at all times.
Installation Manual - Plate Processor 150 1049
0-2

Table of Contents
1049 Installation Manual - Plate Processor 150
0-3
Part 1: Introduction ...........................................1.1
This manual ...............................................1.1
Installation requirements.......................................1.2
Technical data ..............................................1.2
Notes, Cautions, and Warnings ..................................1.2
Part 2: Installation ............................................2.1
Installation hours ............................................2.1
Customer training hours .......................................2.1
Important before installation ....................................2.3
Preparing the installation site ...................................2.4
Unpacking/Preparing the Processor ...............................2.7
Lifting/Transporting ..........................................2.8
Electrical specifications.......................................2.10
Preparation for processing.....................................2.16
Part 3: Finishing the Installation ................................3.1
Mounting fenders and panels....................................3.1
Software user settings.........................................3.3
Safety check ...............................................3.4
Access level................................................3.4

Installation Manual - Plate Processor 150 1049
0-4

Part 1: Introduction
This guide covers: Thermal CTP Plate Processor 150.
Reservations
•This manual was written and illustrated using the best possible information
available at the time of publication.
•Any differences between this manual and the equipment reflect improvements
introduced after the publication of the manual.
•Changes, technical inaccuracies and typographic errors will be corrected in
subsequent editions.
•As a part of our policy of continuous improvement, we reserve the right to alter
design and specifications without further notice.
This manual
Unintended use of the equipment
Glunz & Jensen A/S do not take any responsibility for any damage or accidents caused
by unintended use of the equipment:
•As the equipment is certified by accredited test laboratory (UL International Demko
A/S) it is absolutely prohibited to make any modifications, electrical nor mechanical,
of the equipment. If however this prohibition is disregarded, Glunz & Jensen's
warranty will no longer apply and the certification labels for UL, C-UL, and CE
certification of the equipment shall be removed as the certification will no longer
apply to the equipment.
Intended use of this manual
•This manual is for Service Technicians only and the directions given must not be
followed by unauthorized personnel.
•Always read the Safety Instruction Manual part No 21741 before installing or
operating the equipment and keep it with the machine for reference at all times.
1049 Installation Manual - Plate Processor 150
1-1
Introduction
This manual

Installation requirements
#When preparing the installation site please take into consideration that this
equipment is for restricted access locations only!
•Never install the processor in explosive environments.
•It is the responsibility of the owner and operator/s of this processor, that the
installation is made in accordance with local regulations, and by engineers
authorized to carry out plumbing and electrical installations.
•Installation must be performed only by service technicians who are trained in
installing the equipment.
•The manufacturer cannot be held responsible for any damage caused by incorrect
installation of this processor.
Technical data
•Observe technical data from the processor name plate located on the rear panel of
the processor.
Notes, Cautions, and Warnings
Throughout the manual notes, cautions, and warnings are indicated with various icons
and written in bold like the example below:
$When lifting be careful not to damage any of the drain equipment at the right
side of the processor.
Explanations:
Symbol Meaning Explanation
"Note
The operator should observe and/or act according to the
information in order to obtain the best possible function of
the equipment.
$Caution
The operator must observe and/or act according to the
information in order to avoid any mechanical or electrical
damage to the equipment.
#Warning
The operator must observe and/or act according to the
information in order to avoid any personal injury.
Important
Always refer to this manual. If the warnings, cautions and notes given here are ig-
nored, then the warranty may be invalidated.
Installation Manual - Plate Processor 150 1049
1-2 Introduction
Installation requirements

Part 2: Installation
Installation hours
How many working hours are planned for the installation?
Installation hours for off-line machine:
•Provided the machine is unpacked and will stay in the room and all electrical, water
and drain installations are in place, the estimated installation time is4–5hours.
•If the machine must be disassembled to get into the room before installation
add another 4 - 5 hours for disassembling and reassembling.
•Unpacking and transportation from pallet to the floor, add2–3hours.
Standard installation hours for on-line machine:
•Provided the machine is unpacked and will stay in the room and all electrical, water
and drain installations are in place, the estimated installation time, including
interface installation and connection to the setter, is6–8hours.
•If the machine must be disassembled to get into the room before installation
add another 4 - 5 hours for disassembling and reassembling.
•Unpacking and transportation from pallet to the floor, add2–3hours.
Customer training hours
How many working hours are planned for training the customer?
•Introduction and training of the customer (daily user) in normal use of the
processor, operating, etc., is estimated to2–3hours.
•Training of the customer (daily user) in normal daily cleaning and maintenance is
estimated to2–3hours.
1049 Installation Manual - Plate Processor 150
2-1
Installation
Installation hours

Installation Manual - Plate Processor 150 1049
2-2 Installation
Customer training hours
T31516_G2
User’s Manual
Quick Intro
.
1/2
. 51436D
Xmin.
Power on
Sleep (power save)Ready Ready/Sleep
Screen save
(Example)
(Example)
(Example)
1 sec.
Overview
2
1
3
456
78
(Example)
Service Manual
Processor
Safety Instructions
1
3Software Manual
5
User’s Guide
4
Installation Manual
2

Important before installation
In the processor service manual are listed all manuals available for the processor. Man-
uals needed during the installation procedure are:
•Safety Instruction Manual (1)
•Installation Manual (2)
•Service Manual for the processor (3)
•Software Manual, Service Information (5).
•User's Guide and Quick Intro guide for the Control Panel (4).
If you are about to install an online system, you will also need:
•Interface Manual.
"Always read the Safety Instruction Manual (1) before installing or working
with the equipment in any way.
•In each manual is a table of contents for the actual manual.
•The installation procedure in this manual will guide you to a few instructions
described in the other manuals.
•When the installation is finished and the customer has been introduced to the
processor he will need the following manuals when working with the processor:
–User Manual for the Control Panel (4),
–The Control Panel Quick Intro guide (4),
–User Manual for the processor (4),
–Safety Instruction Manual (1).
•The customer must keep the manuals and other documentation in a safe place near
the processor for future service purposes.
1049 Installation Manual - Plate Processor 150
2-3
Installation
Important before installation

Preparing the installation site
Space Requirements
Decide where the processor will be placed and make sure that the free space around
the machine makes servicing possible.
The recommended minimum free space around the machine is specified in the illustra-
tions below and opposite.
"For CTP Online processors the space requirements at the processor front must
be decided separately.
Installation Manual - Plate Processor 150 1049
2-4 Installation
Preparing the installation site
T31686
60 cm
>50cm
>50cm
>60cm
>60cm
Processor Delivery table
(option)
Feed table
(option) 197 cm
123.5 cm
154 cm

Dimensions
The processor dimensions are specified in the table below.
For CTP Online processors the height and input height may have been changed in or-
der to fit the setter height and thus not be as illustrated.
Processor 150
Width, total (W) 197 cm (77.6")
Length, total (L1) 421.5 cm (165.9")
Length, processor (L2) 154 cm (60.6")
Length, feed table (L3) 60 cm (23.6")
Length, feed extension (L4) 40.5 cm (15.9")
Length, exit table (L5) 123.5 cm (48.6")
Length, exit extension (L6) 44 cm (17.3")
Height, total (H1) 116 - 131 cm
(45.7 - 51.6")
Height, feed (H2) 87.5 - 102.5 cm
(34.4 - 40.4")
Height, exit (H3) 86.5 - 101.5 cm
(34.1 - 40.0")
1049 Installation Manual - Plate Processor 150
2-5
Installation
Preparing the installation site
L4 L2L3 L5 L6
L1 W
H2 H3
H1
T31739

Power Outlet
If not already present, a main power outlet should be installed in the room, where the
machine is to be placed. Maximum distance to the machine: 2 m (6 ft.).
See requirements for power outlet, power supply cable and fusing on page 2-11.
Cleaning Facilities
It is convenient to have easy access to a water tap and a sink where rollers, guides, and
brushes can be washed.
The minimum recommended size of the sink is:
160 x 40 cm (63" x 15.7").
Drain Connections
"Never lead drain hoses from the developer section to a drain, as most
developers are strong pollutants and it is strictly forbidden to empty this type
of chemistry into the public sewer system.
$When establishing central reception systems for waste chemicals copper or
brass should not be used in the draining system as the chemicals involved are
highly corrosive. Plastic or rubber is therefore recommended. Check with the
chemicals supplier for details.
Installation Manual - Plate Processor 150 1049
2-6 Installation
Preparing the installation site

Unpacking/Preparing the Processor
General
Carefully unpack the machine and check that all parts are present according to the en-
closed packing list and in good condition.
Installation Kit
Installation and spare parts kits are included with the processor. They comprise the
different parts necessary to make the installation and some key components as spare
parts.
See the packing list(s) delivered with the equipment for further information.
Removing the Fenders and Stand Panels
To lower the processor and to make the installation you must first remove the fenders
and the stand panels from the processor:
•Remove the screws (1) securing the fenders to the stand.
•Lift off the fenders (2) and (3).
•Release the locks (4) of the stand panels by pulling them outwards (two on each
panel).
•Lift off the panels (5) and (6).
1049 Installation Manual - Plate Processor 150
2-7
Installation
Unpacking/Preparing the Processor
T31671
5
2
6
3
1
1
1
1
4

Lifting/Transporting
Lifting the Processor off the Pallet
The processor should be lifted off the pallet using two hand-powered pallet forks.
$When lifting be careful not to damage the drain equipment on the right side of
the processor.
•Mount the wooden planks (1) on both sides of the processor stand using the bolts
and nuts (2) supplied in the plastic bag.
•Place the ramps (3) as illustrated.
•Place the crate top (4) and side (5) on top of the wedges.
•The processor can now be lifted from under the planks (1) using a pallet fork (6) on
each side and moved away from the pallet in the direction shown.
Transporting
The assembled processor can be transported either from the side by raising it from un-
der the wooden planks (1) on both sides (using two hand-powered pallet forks), or
from the front by raising it from under two crossbars (2)(one of which is taken from the
crate lid) inserted underneath the bars (1) (using two hand-powered pallet forks or a
forklift truck with minimum 150 cm forks). For this purpose you need to adjust the ad-
justable feet (3) to maximum height.
Installation Manual - Plate Processor 150 1049
2-8 Installation
Lifting/Transporting
T31660
23
1
2

1049 Installation Manual - Plate Processor 150
2-9
Installation
Lifting/Transporting
6
5
3
1
2
3
6
4
T 31662

Electrical specifications
$The electrical installation must conform to local regulations and guidelines.
"The required cable/plug is usually not delivered with the processor.
#Please be aware of double pole/neutral fusing.
#The processor is Class 1 equipment. It must therefore be connected to earth to
avoid electrical shocks.
$The fuses must have a breaking capacity of min. 100 kA. If using automatic
circuit breakers, make sure they are Type D.
When selecting a cable type take the following into account:
•Chemical resistance: Chemicals may leak onto cable
•Mechanical resistance: The operator may step onto cable.
•Additional protection: Provide for additional cable protection, e.g. cable covers, if
cable is exposed to heavier transport such as forklift trucks etc.
$The conductors in the power supply cable must be of copper.
Installation Manual - Plate Processor 150 1049
2-10 Installation
Electrical specifications

Installation requirements for power supply
The table below indicates the applicable power supply types and recommended cable
types and which processor models they apply to:
Supply / Fuse Recom. Cable type 150
EUR
1W + N + PE, 230 VAC,
1 x 25 A, 50/60 Hz.
Min. 3 x 2.5 mm²,
type H07RNF ·
3W + N + PE, 400 VAC,
3 x 15 A, 50/60 Hz.
Min. 5 x 2.5 mm²,
type H07RNF ·
US
2W + PE, 230 VAC,
2 x 25 A, 50/60 Hz.
Min. 3 x 12 AWG,
type SJO ·
3W + PE, 230 VAC,
3 x 20 A, 50/60 Hz.
Min. 4 x 12 AWG,
type SJO ·
JAP
2W + PE, 200 VAC,
2 x 25 A, 50/60 Hz.
Min. 3 x 12 AWG,
type SJO ·
3W + PE, 200 VAC,
3 x 20 A, 50/60 Hz.
Min. 4 x 12 AWG,
type SJO ·
Max power consumption 150
EUR/
US
230/400 VAC operation:
5,100 Watt / 17,400 BTU/hour ·
Stand-by:
Approx. 500 Watt / 1,710 BTU/hour ·
JAP
200 VAC operation:
3,900 Watt / 17,400 BTU/hour ·
Stand-by:
Approx. 500 Watt / 1,710 BTU/hour ·
All Voltage tolerance ± 10% ·
1049 Installation Manual - Plate Processor 150
2-11
Installation
Electrical specifications

Connecting the main power cable
(See illustration below).
The main power connection must be made in the field-wiring box located underneath
the processor in the rear right corner.
$When delivered your processor is wired for 3W+N+PE 400V (EUR-MODELS).
Before operating the processor you may need to perform a rewiring to match
your local supply voltage.
•Connect the cable to the terminal block (1). Lead the cable as shown opposite.
•If required, make rewiring as described on page 2-13.
Installation Manual - Plate Processor 150 1049
2-12 Installation
Electrical specifications
Processor
T31669
Front
Processor
1