Glunz & Jensen Flex-i-Line 520 XP User manual

Pre-installation Guide
Flex-i-Line 520 (XP)
Dry/Compact/Standard/Max
IMPORTANT
Please follow the instructions in this guide when installing the equipment.
May 12th, 2022
Edition AE, Part No 10084430
English (en-us) Original version

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Pre-installation Guide |Flex-i-Line 520 (XP) Dry/Compact/Standard/Max May, 2022

About this manual 3
About this manual
This manual applies to the All-in-one-System Flex-i-Line 520 (XP) Dry/Compact/Standard/Max.
This manual is published by:
Glunz &Jensen A/S
Selandia Park 1
DK-4100 Ringsted
Denmark
Phone: [phone]
E-mail: [e-mail]
Internet: www.glunz-jensen.com
Copyright © May, 2022 by Glunz &Jensen A/S
May, 2022 Pre-installation Guide|Flex-i-Line 520 (XP) Dry/Compact/Standard/Max

4Table of Contents
Table of Contents
About this manual 3
Table of Contents 4
Introduction 5
Reservations 5
Introduction 5
Notes, Cautions and Warnings! 5
Transportation 7
When the equipment arrives 7
Storing of the equipment prior to the installation 7
The crate 7
Checking the crate for damage 7
Handling the crate 7
Crate dimensions 8
Weights 8
Lifting the crate 10
Required width of passage and doorways 11
Installation requirements 13
Heating and ventilation 13
Installation kit 13
Floor stability 13
Space requirements 14
Free space around the equipment 14
Dimensions and connections 15
Compressed air 17
Solvent connection 17
Exhaust connection 17
Electrical requirements 18
Main power outlet 18
Power cable 18
Electrical specifications 19
Power supply requirements 19
Power consumption 19
Checklist 21
Pre-installation Guide |Flex-i-Line 520 (XP) Dry/Compact/Standard/Max May, 2022

Introduction 5
Introduction
Reservations
• This manual was written and illustrated using the best possible information available at the time of
publication.
• Any differences between this manual and the equipment reflect improvements introduced after the
publication of the manual.
• Changes, technical inaccuracies and typographic errors will be corrected in subsequent editions.
• As a part of our policy of continuous improvement, we reserve the right to alter design and
specifications without further notice.
Introduction
The instructions in this Pre-installation Guide help the customer and the Service Technician to prepare the
installation site for the arrival and installation of the equipment.
Notes, Cautions and Warnings!
Notes, cautions, and warnings in this manual are used and categorized as described below:
Symbol Meaning Explanation
NOTE
The operator should observe and/or act according to the information in order to
obtain the best possible function of the equipment.
CAUTION
The operator must observe and/or act according to the information in order to
avoid any mechanical or electrical damage to the equipment.
WARNING
The operator must observe and/or act according to the information in order to
avoid any personal injury.
May, 2022 Pre-installation Guide|Flex-i-Line 520 (XP) Dry/Compact/Standard/Max

Pre-installation Guide |Flex-i-Line 520 (XP) Dry/Compact/Standard/Max May, 2022

Transportation 7
Transportation
When the equipment arrives
Storing of the equipment prior to the installation
The equipment will usually be delivered some time before the arrival of the service technician. Provide for
an appropriate place indoor to store the crated equipment until the service technician arrives.
The crate
Checking the crate for damage
Check if the crate is damaged on delivery at the customer's address. Make notes of any damages, before
opening the crate. Provide a detailed description and take a photograph of the damage.
Report any damage of the crate to the shipping company and notify the insurance agent, if appropriate,
before the mishandled package is opened.
Check the Tilt watch and the Shock watch label that the red mark has not appeared and compare their
serial numbers with those on the box label whether they match.
Handling the crate
The icons on the crate indicate how to handle the crate during transport and storage:
May, 2022 Pre-installation Guide|Flex-i-Line 520 (XP) Dry/Compact/Standard/Max

8Transportation
Crate dimensions
Configuration:
Processor
520
Processor
520 XP Tower1 Elevator Tower2
Standard/Max ● ● ● ●
Compact/Dry ● ● ●
Processor 520 Processor 520 XP
L3000 mm (118.1") 4380 mm (172.4")
W2320 mm (91.3") 2320 mm (91.3")
H2000 mm (78.7") 2000 mm (78.7")
Tower 1 Elevator
(Standard/Max)
Elevator
(Compact/Dry) Tower 2
L2720 mm (107.1") 2270 mm (89.4") 2720 mm (107.1") 2570 mm (101.2")
W2300 mm (90.6") 2300 mm (90.6") 2300 mm (90.6") 2300 mm (90.6")
H2480 mm (97.6") 2480 mm (97.6") 2480 mm (97.6") 2480 mm (97.6")
Weights
Equipment only Equipment with crate
Processor 520 1800 kg (3970 lbs) 2050 kg (4520 lbs)
Processor 520 XP 2400 kg (5290 lbs) 2940 kg (6480 lbs)
Tower 1 1900 kg (4190 lbs) 2350 kg (5180 lbs)
Pre-installation Guide |Flex-i-Line 520 (XP) Dry/Compact/Standard/Max May, 2022

Transportation 9
Equipment only Equipment with crate
Elevator (Standard/Max) 1860 kg (4100 lbs) 2250 kg (4960 lbs)
Elevator (Compact/Dry) 1900 kg (4190 lbs) 2300 kg (5070 lbs)
Tower 2 1400 kg (3090 lbs) 1800 kg (3970 lbs)
Tower 2 Max 2000 kg (4410 lbs) 2400 kg (5290 lbs)
May, 2022 Pre-installation Guide|Flex-i-Line 520 (XP) Dry/Compact/Standard/Max

10 Transportation
Lifting the crate
The equipment is supplied in a wooden crate on a pallet.
A forklift truck is required for lifting the crate on arrival and for lifting the equipment off the pallet.
WARNING: The equipment is very heavy equipment.
It is only possible to lift the equipment off the pallet using a forklift truck or a pallet mover.
CAUTION: Make sure to provide a forklift designed and adequate for lifting a crate of the size and
weight as specified in this manual.
Pre-installation Guide |Flex-i-Line 520 (XP) Dry/Compact/Standard/Max May, 2022